MAR/DCR Series Groups 3, 9, 12, 16, 25 &40 Installation Manual

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RCS ActuatorsMAR/DCR Series Groups 3, 9, 12, 16, 25 &40Installation ManualSafety First8.Manually operate the actuator from one extreme to the otherseveral times.In the maintenance and operation of mechanical equipment, SAFETY isthe basic factor which must be considered at all times. Through theuse of the proper clothes, tools and methods of handling, seriousaccidents causing injury to you or your fellow worker can be prevented.To Manually Operate:Models MA8, MAR8:Throughout this manual are listed a number of safety precautions.Study them carefully and follow them; also insist upon those workingfor you do the same. Remember, an accident is usually caused bysomeone’s carelessness, neglect or oversight.CAUTION Manual operation is accomplished by use of an open-endwrench on the hex stock-coupling adapter. Direction of rotation and or position can be checked byindicator located on output shaft. Avoid turning beyond normal open/close travel.Models MAR10, 50 & 90:To prevent ignition of hazardous atmospheres, do notremove actuator cover while curcuits are live. Pull the black declutching knob (A) all the way up and hold.Gently rock shaft back and forth with wrench to disengage, androtate to desired position as indicated by the arrows. Actuator will automatically re-engage when “knob” is releasedand electrical power is applied.Avoid turning beyond normal open/close travel.Installation1.Operate valve manually before installing actuator and place intoopen position.2.If valve is equipped with mechanical position stops they shouldbe removed, but care should be taken not to damage or removenecessary parts from the valve. When actuator is supplied separately from valve, actuator willbe shipped in valve open position and care should be taken tomaintain proper alignment between the actuator and valveshafts. If actuator and valve shafts are not in correct alignmentrepeat operation number one (1) with correction as required. Depress and rotate handwheel slowly until detent is felt toengage. Turn handwheel in desired direction (note markings on wheeland check position by indicator located on output shaft). Avoid turning beyond normal open/close travel. When handwheel is returned to raised position, electricaloperation is restored (see manual cut-off switch).3.Models MAR100, 120, 160, 250, 800, 1600 & 4000:Direction of rotation is defined as the direction the actuatoroutput shaft rotates (CW or CCW) as viewed from above the topof the actuator.4.Mount the actuator to the valve. The actuator is usually mountedparallel to the run of the pipe. Tighten all bolts and nuts evenly,taking care to center the actuator on the valve stem. It is often agood idea to manually cycle the actuator while the mountingbolts are somewhat loose. This will allow the unit to centeritself.5.Loosen socket set screw and remove the manual declutchingknob (Models MAR/DCR10, 50 & 90 only).6.Remove the hex bolts located around the enclosure of theactuator.7.Wire per diagram, or if actuator is of special design, wiringdiagram is included with unit. Wiring diagram is drawn with theactuator in the open position. Use #18AWG stranded wire orbetter, for field hook-up.Manual cut-off switch:When handwheel is depressed for manual operation, an integralcut-off switch prevents injury due to unexpected restoration ofelectrical power and is automatically reset when handwheel isreturned to raised position. (Models MAR100, 160, 250, 800,1600 & 4000 only)Manual Declutching KnobMAR10, 50 & 90 Only1

CAUTIONTo prevent ignition of hazardous atmospheres, do notremove actuator cover while curcuits are live.CAM 1CAM 2CAM 3CAM 4Cam Adjustment–Square Group 3:MAR8 ModelsCam adjustments (if required), as follows:Open (counter-clockwise) direction of travel:a.Loosen setscrew on Cam 1 (and Cam 3 for auxiliaryswitches) to give the cam(s) a finger tight grip on theshaft. Rotate cam(s) in a counter-clockwise direction awayfrom the switch.b.Manually move the actuator to the full “open” (CCW)position.c.Rotate Cam 1 (and Cam 3) clockwise until it engages theswitch roller and the switch just “breaks”. You should heara light click.d.Tighten the setscrew on Cam 1.e.If auxiliary switches were provided, rotate Cam 3 about 2degrees in the clockwise direction. Then tighten thesetscrew. This will ensure that Switch 3 “makes” when theactuator reaches the full open position.f.Cam Adjustment–Round Group 3:MAR/DCR8RH ModelsCam adjustments (if required), as follows:Open (counter-clockwise) direction of travel:a.Loosen setscrew on Cam 1 (and Cam 3 for auxiliaryswitches) to give the cam(s) a finger tight grip on theshaft. Rotate cam(s) in a counter-clockwise directionaway from the switch.b.Manually move the actuator to the full “open” (CCW)position.c.Rotate Cam 1 (and Cam 3) clockwise until it engages theswitch roller and the switch just “breaks”. You should heara light click.d.Tighten the setscrew on Cam 1.If travel is not correct, repeat steps (a) through (e).Close (clockwise) direction of travel:a.Loosen setscrew on Cam 2 (and Cam 4 for auxiliaryswitches) to give the cam(s) a finger tight grip on theshaft. Rotate cam(s) in a clockwise direction away from theswitch.e.If auxiliary switches were provided, rotate Cam 3 about 2degrees in the clockwise direction. Then tighten thesetscrew. This will ensure that Switch 3 “makes” when theactuator reaches the full open position.b.Manually move the actuator to the full “close” (CW)position.f.If travel is not correct, repeat steps (a) through (e).c.Rotate Cam 2 (and Cam 4) counter-clockwise until itengages the switch roller and the switch just “breaks”. Youshould hear a light click.d.Tighten the setscrew on Cam 2.e.If auxiliary switches were provided, rotate Cam 4 about 2degrees in the counter-clockwise direction. Then tightenthe setscrew. This will ensure that Switch 4 “makes” whenthe actuator reaches the full open position.f.Close (clockwise) direction of travel:a.Loosen setscrew on Cam 2 (and Cam 4 for auxiliaryswitches) to give the cam(s) a finger tight grip on theshaft. Rotate cam(s) in a clockwise direction away from theswitch.b.Manually move the actuator to the full “close” (CW)position.c.Rotate Cam 2 (and Cam 4) counter-clockwise until itengages the switch roller and the switch just “breaks”. Youshould hear a light click.d.Tighten the setscrew on Cam 2.e.If auxiliary switches were provided, rotate Cam 4 about 2degrees in the counter-clockwise direction. Then tightenthe setscrew. This will ensure that Switch 4 “makes” whenthe actuator reaches the full open position.If travel is not correct, repeat steps (a) through (e).Replace the cover and tighten all flange bolts.The actuator is now ready for electrical operation.2

f.If travel is not correct, repeat steps (a) through (e).Replace cover by screwing in a clockwise direction. Ensure thecover is tight.d.Tighten the setscrew on Cam 2.e.If auxiliary switches were provided, rotate Cam 4 about 2degrees in the clockwise direction. Then tighten thesetscrew. This will ensure that Switch 4 “makes” when theactuator reaches the full open position.f.If travel is not correct, repeat steps (a) through (e).The actuator is now ready for electrical operation.Replace the cover and tighten all flange bolts.CAM 4CAM 3CAM 2CAM 1Replace manual de-clutching knob and tighten setscrew.The actuator is now ready for electrical operation.Note:CAUTIONTo set the open (counter-clockwise) direction of travel byadjusting the switch plate:To prevent ignition of hazardous atmospheres, do notremove actuator cover while curcuits are live.Cam Adjustment–Group 9:MAR/DCR10, 50, 90–Part Turn Models(old style)Cam adjustments (if required), as follows:Open (counter-clockwise) direction of travel:a.Manually move the actuator to the full “open” (CCW)position.c.Rotate Cam 7 (and Cam 9) counter-clockwise until itengages the switch roller and the switch just “breaks”. Youshould hear a light click.d.Tighten the setscrew on Cam 7.e.If auxiliary switches were provided, rotate Cam 9 about 2degrees in the counter-clockwise direction. Then tightenthe setscrew. This will ensure that Switch 9 “makes” whenthe actuator reaches the full open position.f.If travel is not correct, repeat steps (a) through (e).Loosen setscrew on Cam 2 (and Cam 4 for auxiliaryswitches) to give the cam(s) a finger tight grip on theshaft. Rotate cam(s) in a counter-clockwise direction awayfrom the switch.b.Manually move the actuator to the full “close” (CW)position.c.Rotate Cam 2 (and Cam 4) clockwise until it engages theswitch roller and the switch just “breaks”. You should heara light click.Loosen Pivot and Micro-adjustment screws on Switch 7.b.If the actuator has not reached the full open (CCW)position, rotate the micro-adjustment cam to swing theswitch outward (away) from Cam 7.c.If the actuator has over-traveled, move the switch inward(toward) Cam 7.d.Tighten pivot and micro-adjustment screws on Switch 7.a.Loosen Pivot and Micro-adjustment screws on Switch 2.b.If the actuator has not reached the full close (CW)position, rotate the micro-adjustment cam to swing theswitch outward (away) from Cam 2.c.If the actuator has over-traveled, move the switch inward(toward) Cam 2. Tighten pivot and micro-adjustmentscrews on Switch 2.Replace the cover and tighten all flange bolts.Replace manual de-clutching knob and tighten setscrew.The actuator is now ready for electrical operation.Close (clockwise) direction of travel:a.a.To set the close (clockwise) direction of travel by adjustingthe switch plate:Loosen setscrew on Cam 7 (and Cam 9 for auxiliaryswitches) to give the cam(s) a finger tight grip on theshaft. Rotate cam (s) in a clockwise direction away fromthe switch.b.In the event that the above procedure does not give thenecessary travel control, the micro-adjustment cam mustbe repositioned as follows:Pivot ScrewsSwitch 73Cam 2Switch 2Cam 7Micro-Adjustment CamsMicro-Adjustment Screws (inside)

Cam Adjustment–Group 9:MAR/DCR10, 50, 90–Part Turn Models(new style)CAM 4CAM 3CAM 2CAM 1Cam adjustments (if required), as follows:Open (counter-clockwise) direction of travel:a.Loosen setscrew on Cam 2 (and Cam 4 for auxiliaryswitches) to give the cam(s) a finger tight grip on the shaft.Rotate cam(s) in a clockwise direction away from theswitch.b.Manually move the actuator to the full “open” (CCW)position.c.Rotate Cam 2 (and Cam 4) counter-clockwise until itengages the switch roller and the switch just “breaks”.You should hear a light click.d.Tighten the setscrew on Cam 4.e.If auxiliary switches were provided, rotate Cam 4 about 2degrees in the counter-clockwise direction. Then tightenthe setscrew. This will ensure that Switch 4 “makes” whenthe actuator reaches the full open position.f.Cam Adjustment–Group 9: MAR/DCR10,50, 90–Multi-Turn ModelsCam adjustments (if required), as follows:Open (counter-clockwise) direction of travel:If travel is not correct, repeat steps (a) through (e).a.Manually operate the actuator in the “open” (CCW)direction of travel and note the direction of rotation of thecams: either clockwise or counter-clockwise as view fromabove the cam stack.b.Loosen setscrew on Cam 1 (and Cam 3 for auxiliaryswitches) to give the cam(s) a finger tight grip on the shaft.c.Rotate Cam 1 (and Cam 3) in the same direction asnoted in step (a) until it engages the switch roller and theswitch just “breaks”. You should hear a light click.d.Tighten the setscrew on Cam 1.e.If auxiliary switches were provided, continue to rotateCam 3 about 2 degrees in the same direction. Then tightenthe setscrew. This will ensure that Switch 3 “makes” whenthe actuator reaches the full open position.f.If travel is not correct, repeat steps (a) through (e).Close (clockwise) direction of travel:a.Loosen setscrew on Cam 1 (and Cam 3 for auxiliaryswitches) to give the cam(s) a finger tight grip on theshaft. Rotate cam(s) in a counter-clockwise directionaway from the switch.b.Manually move the actuator to the full “close” (CW)position.c.Rotate Cam 1 (and Cam 3) clockwise until it engages theswitch roller and the switch just “breaks”. You should heara light click.d.Tighten the setscrew on Cam 1.e.If auxiliary switches were provided, rotate Cam 3 about 2degrees in the clockwise direction. Then tighten thesetscrew. This will ensure that Switch 3 “makes” when theactuator reaches the full open position.f.Switch 4Switch 3Switch 2Switch 1Close (clockwise) direction of travel:If travel is not correct, repeat steps (a) through (e).a.Manually operate the actuator in the “close” (CW) directionof travel and note the direction of rotation of the cams:either clockwise or counter-clockwise as view from abovethe cam stack.b.Loosen setscrew on Cam 2 (and Cam 4 for auxiliaryswitches) to give the cam(s) a finger tight grip on the shaft.c.Rotate Cam 2 (and Cam 4) in the same direction asnoted in step (a) until it engages the switch roller and theswitch just “breaks”. You should hear a light click.d.Tighten the setscrew on Cam 2.Replace the cover and tighten all flange bolts.Replace manual de-clutching knob and tighten setscrew.The actuator is now ready for electrical operationCAUTIONTo prevent ignition of hazardous atmospheres, do notremove actuator cover while curcuits are live.4

e.f.f.If auxiliary switches were provided, continue to rotate Cam4 about 2 degrees in the same direction. Then tighten thesetscrew. This will ensure that Switch 4 “makes” when theactuator reaches the full open position.Close (clockwise) direction of travel:a.Loosen setscrew on Cam 1 (and Cam 3 for auxiliaryswitches) to give the cam(s) a finger tight grip on the shaft.Rotate cam(s) in a counter-clockwise direction away fromthe switch.b.Manually move the actuator to the full “close” (CW)position.c.Rotate Cam 1 (and Cam 3) clockwise until it engages theswitch roller and the switch just “breaks”. You should heara light click.d.Tighten the setscrew on Cam 1.e.If auxiliary switches were provided, rotate Cam 3 about 2degrees in the clockwise direction. Then tighten thesetscrew. This will ensure that Switch 3 “makes” when theactuator reaches the full open position.f.If travel is not correct, repeat steps (a) through (e).If travel is not correct, repeat steps (a) through (e).Replace the cover and tighten all flange bolts.Replace manual de-clutching knob and tighten setscrew.The actuator is now ready for electrical operation.SetScrewCam 4Cam 3Switch 4Switch 3Switch 2Switch 1Cam 2If travel is not correct, repeat steps (a) through (e).Cam 1Replace the cover and tighten all flange bolts.Replace manual handwheel, pin, washer and bolt.The actuator is now ready for electrical operation.CAUTIONTo prevent ignition of hazardous atmospheres, do notremove actuator cover while curcuits are live.Cam 4Set ScrewCam 3Cam 2Cam 1Cam Adjustment–Groups 12/16: MAR100,120, 160, 250 & 800;DCR100, 160, 250 & 800–Part TurnModels (new style)Cam adjustments (if required), as follows:CAUTIONOpen (counter-clockwise) direction of travel:a.Loosen setscrew on Cam 2 (and Cam 4 for auxiliaryswitches) to give the cam(s) a finger tight grip on the shaft.Rotate cam(s) in a clockwise direction away from theswitch.b.Manually move the actuator to the full “open” (CCW)position.c.Rotate Cam 2 (and Cam 4) counter-clockwise until itengages the switch roller and the switch just “breaks”. Youshould hear a light click.d.Tighten the setscrew on Cam 2.e.If auxiliary switches were provided, rotate Cam 4 about 2degrees in the counter-clockwise direction. Then tightenthe setscrew. This will ensure that Switch 4 “makes” whenthe actuator reaches the full open position.To prevent ignition of hazardous atmospheres, do notremove actuator cover while curcuits are live.Cam Adjustment–Groups 12 & 16:MAR100, 120, 160, 250 & 800 plusDCR100, 160, 250 & 800–Part TurnModels (old style)Cam adjustments (if required), as follows:Open (counter-clockwise) direction of travel:a.5Loosen setscrew on Cam 7 (and Cams 9 & 11 for auxiliaryswitches) to give the cam(s) a finger tight grip on the shaft.Rotate cam(s) in a clockwise direction away from the switch.

b.Manually move the actuator to the full “open” position.c.Rotate Cam 7 (and Cams 9 & 11) counter-clockwise untilit engages the switch roller and the switch just “breaks”.You should hear a light click.d.Tighten the setscrew on Cam 7.e.If auxiliary switches were provided, rotate Cams 9 & 11about 2 degrees in the counter-clockwise direction. Thentighten the setscrew. This will ensure that Switches 9 & 11“makes” when the actuator reaches the full open position.f.To set the close (clockwise) direction of travel by adjustingthe switch plate:If travel is not correct, repeat steps (a) through (e).Close (clockwise) direction of travel:a.a.Loosen Pivot and Micro-adjustment screws on the closeswitch stack (switches 2, 4 and 6).b.If the actuator has not reached the full open position,rotate the micro-adjustment cam to swing the switchesoutward (away) from the cams.c.If the actuator has over-traveled, move the switch inward(toward) the cams.d.Tighten pivot and micro-adjustment screws.Replace the cover and tighten all flange bolts.Loosen setscrew on Cam 2 (and Cams 4 & 6 for auxiliaryswitches) to give the cam(s) a finger tight grip on the shaft.Rotate cam(s) in a counter-clockwise direction away fromthe switch.Replace manual handwheel, pin, washer and bolt.The actuator is now ready for electrical operation.Pivot Screwb.Manually move the actuator to the full “close” position.c.Rotate Cam 2 (and Cams 4 & 6) clockwise until itengages the switch roller and the switch just “breaks”. Youshould hear a light click.Switch 6d.Tighten the setscrew on Cam 2.Switch 4e.If auxiliary switches were provided, rotate Cams 4 & 6about 2 degrees in the clockwise direction. Then tightenthe setscrew. This will ensure that Switches 4 & 6 “makes”when the actuator reaches the full open position.f.Close(CW)Replace manual handwheel, pin, washer and bolt.Cam Adjustment–Groups 25 & 40:MAR1600 & 4000–Part Turn ModelsTo set the open (counter-clockwise) direction of travel byadjusting the switch plate:c.If the actuator has over-traveled, move the switch stackinward (toward) the cams.d.Tighten pivot and micro-adjustment screws.Open(CCW)To prevent ignition of hazardous atmospheres, do notremove actuator cover while curcuits are live.Note: In the event that the above procedure does not give thenecessary travel control, the micro-adjustment cam must berepositioned as follows:If the actuator has not reached the full open position, rotatethe micro-adjustment cam to swing the switches outward(away) from the cams.Switch77CAUTIONThe actuator is now ready for electrical operation.b.Switch 9Set ScrewReplace the cover and tighten all flange bolts.Loosen Pivot and Micro-adjustment screws on the openswitch stack (switches 7, 9 and 11).Switch 11Cam 4Cam 9Cam 2Cam 7Switch2 2If travel is not correct, repeat steps (a) through (e).a.Cam 6Cam 11Cam & Stop adjustments (if required), as follows:Open (counter-clockwise) direction of travel:6a.Loosen setscrew on Cam 1 (and Cam 3 for auxiliaryswitches) to give the cam(s) a finger tight grip on the shaft.Rotate cam(s) in a counter-clockwise direction away fromthe switch.b.Loosen both manual stop bolts on the worm gearassembly by rotating both counter-clockwise 3 to 4 fullturns.c.Manually move the actuator to the full “open” (CCW)position.

d.Rotate Cam 1 (and Cam 3) clockwise until it engages theswitch roller and the switch just “breaks”. You should heara light click.Note:e.Tighten the setscrew on Cam 1.f.If auxiliary switches were provided, rotate Cam 3 about 2degrees in the clockwise direction. Then tighten thesetscrew. This will ensure that Switch 3 “makes” when theactuator reaches the full open position.To set the open (counter-clockwise) direction of travel byadjusting the switch plate:g.Rotate the Open Stop Bolt clockwise until it “bottoms out”against the worm segment inside the worm gear assembly.Then rotate 1 full turn counter-clockwise.h.If travel is not correct, repeat steps (a) through (e).Close (clockwise) direction of travel:a.Loosen setscrew on Cam 8 (and Cam 10 for auxiliaryswitches) to give the cam(s) a finger tight grip on the shaft.Rotate cam(s) in a clockwise direction away from theswitch.In the event that the above procedure does not give thenecessary travel control, the micro-adjustment cam mustbe repositioned as follows:a.Loosen Pivot and Micro-adjustment screws on the closeswitch stack (switches 8 and 10).b.If the actuator has not reached the full open position,rotate the micro-adjustmen cam to swing the switchoutward (away) from the cams.c.If the actuator has over-traveled, move the switch inward(toward) the cams.d.Tighten pivot and micro-adjustment screws on.To set the close (clockwise) direction of travel by adjustingthe switch plate:a.Loosen Pivot and Micro-adjustment screws on the openswitch stack (switches 1 and 3).b.Manually move the actuator to the full “closed” (CW)position.b.c.Rotate Cam 8 (and Cam 10) counter-clockwise until itengages the switch roller and the switch just “breaks”. Youshould hear a light click.If the actuator has not reached the full open position,rotate the micro-adjustment cam to swing the switchoutward (away) from the cams.c.If the actuator has over-traveled, move the switch inward(toward) the cams.d.Tighten the setscrew on Cam 8.d.Tighten pivot and micro-adjustment screws.e.If auxiliary switches were provided, rotate Cam 10 about 2degrees in the counter-clockwise direction. Then tightenthe setscrew. This will ensure that Switch 10 “makes”when the actuator reaches the full open position.f.g.Replace the cover and tighten all flange bolts.Replace manual handwheel, pin, washer and bolt.The actuator is now ready for electrical operation.Rotate the Close Stop Bolt clockwise until it “bottoms out”against the worm segment inside the worm gear assembly.Then rotate 1 full turn counter-clockwise.Close Stop BoltOpen Stop BoltIf travel is not correct, repeat steps (a) through (e).Replace the cover and tighten all flange bolts.Replace manual handwheel, pin, washer and bolt.The actuator is now ready for electrical operation.Cam 10Switch 10Switch 3Cam 3Cam 8Switch 8Switch 1Cam 1Open(CCW)Actuator Shown in Full Open PositionCAUTIONTo prevent ignition of hazardous atmospheres, do notremove actuator cover while curcuits are live.Close(CW)7

Cam Adjustment–Group 12 Multi- TurnModels: MAR120 & 250–5, 8, 13 & 50Turn ModelsCam 10Switch 10Switch 3Cam 3Cam adjustments (if required), as follows:Cam 8Switch 8Open (counter-clockwise) direction of travel:Switch 1Cam 1a.Loosen setscrew on Cam 8 (and Cam 10 for auxiliaryswitches) to give the cam(s) a finger tight grip on the shaft.Rotate cam(s) in a clockwise direction away from theswitch.b.Manually move the actuator to the full “open” (CCW)position.c.Rotate Cam 8 (and Cam 10) counter-clockwise until itengages the switch roller and the switch just “breaks”. Youshould hear a light click.Note: In the event that the above procedure does not give the necessary travel control, the micro-adjustment cam must be repositionedas follows:d.Tighten the setscrew on Cam 8.e.If auxiliary switches were provided, rotate Cam 10 about 2degrees in the counter-clockwise direction. Then tightenthe setscrew. This will ensure that Switch 10 “makes”when the actuator reaches the full open position.To set the open (counter-clockwise) direction of travel byadjusting the switch plate:f.Close(CW)a.b.c.a.Loosen Pivot and Micro-adjustment screws on the openswitch stack (switches 8 and 10).b.If the actuator has not reached the full open position,rotate the micro-adjustment cam to swing the switchoutward (away) from the cams.c.If the actuator has over-traveled, move the switch inward(toward) the cams.d.Tighten pivot and micro-adjustment screws.If travel is not correct, repeat steps (a) through (e).Close (clockwise) direction of travel:Loosen setscrew on Cam 1 (and Cam 3 for auxiliaryswitches) to give the cam(s) a finger tight grip on theshaft. Rotate cam(s) in a counter-clockwise directionaway from the switch.To set the close (clockwise) direction of travel by adjustingthe switch plate:Manually move the actuator to the full “close” (CW)position.Rotate Cam 1 (and Cam 3) clockwise until it engages theswitch roller and the switch just “breaks”. You should heara light click.d.Tighten the setscrew on Cam 1.e.If auxiliary switches were provided, rotate Cam 3 about 2degrees in the clockwise direction. Then tighten thesetscrew. This will ensure that Switch 3 “makes” when theactuator reaches the full open position. If travel is notcorrect, repeat steps (a) through (e).Open(CCW)a.Loosen Pivot and Micro-adjustment screws on the closeswitch stack (switches 1 and 3).b.If the actuator has not reached the full open position,rotate the micro-adjustment cam to swing the switchoutward (away) from the cams.c.If the actuator has over-traveled, move the switch inward(toward) the cams.d.Tighten pivot and micro-adjustment screws.Replace the cover and tighten all flange bolts.Replace manual handwheel, pin, washer and bolt.Replace the cover and tighten all flange bolts.The actuator is now ready for electrical operation.Replace manual handwheel, pin, washer and bolt.The actuator is now ready for electrical operation.CAUTIONTo prevent ignition of hazardous atmospheres, do notremove actuator cover while curcuits are live.8

Cam Adjustment–Group 12 Multi- TurnModels: MAR120 & 250–18 & 26 TurnModelsTo set the open (counter-clockwise) direction of travel byadjusting the switch plate:Cam adjustments (if required), as follows:a.Loosen Pivot and Micro-adjustment screws on the openswitch stack (switches 1 and 3).b.If the actuator has not reached the full open position,rotate the micro-adjustment cam to swing the switchoutward (away) from the cams.c.If the actuator has over-traveled, move the switch inward(toward) the cams.d.Tighten pivot and micro-adjustment screws.Open (counter-clockwise) direction of travel:a.Loosen setscrew on Cam 1 (and Cam 3 for auxiliaryswitches) to give the cam(s) a finger tight grip on the shaft.Rotate cam(s) in a counter-clockwise direction away fromthe switch.b.Manually move the actuator to the full “open” (CCW)position.c.Rotate Cam 1 (and Cam 3) clockwise until it engages theswitch roller and the switch just “breaks”. You should heara light click.d.Tighten the setscrew on Cam 1.e.If auxiliary switches were provided, rotate Cam 3 about 2degrees in the clockwise direction. Then tighten thesetscrew. This will ensure that Switch 3 “makes” when theactuator reaches the full open position.f.To set the close (clockwise) direction of travel by adjustingthe switch plate:If travel is not correct, repeat steps (a) through (e).a.Loosen Pivot and Micro-adjustment screws on the closeswitch stack (switches 8 and 10).b.If the actuator has not reached the full open position,rotate the micro-adjustment cam to swing the switchoutward (away) from the cams.c.If the actuator has over-traveled, move the switch inward(toward) the cams.d.Tighten pivot and micro-adjustment screws.Replace the cover and tighten all flange bolts.Close (clockwise) direction of travel:Replace manual handwheel, pin, washer and bolt.a.Loosen setscrew on Cam 8 (and Cam 10 for auxiliaryswitches) to give the cam(s) a finger tight grip on the shaft.Rotate cam(s) in a clockwise direction away from theswitch.b.Manually move the actuator to the full “close” (CW)position.Cam 10Switch 10Switch 3Cam 3Rotate Cam 8 (and Cam 10) counter-clockwise until itengages the switch roller and the switch just “breaks”. Youshould hear a light click.Cam 8Switch 8Switch 1Cam 1c.d.Tighten the setscrew on Cam 8.e.If auxiliary switches were provided, rotate Cam 10 about 2degrees in the counter-clockwise direction. Then tightenthe setscrew. This will ensure that Switch 10 “makes”when the actuator reaches the full open position.f.The actuator is now ready for electrical operation.If travel is not correct, repeat steps (a) through (e).CAUTIONReplace the cover and tighten all flange bolts.To prevent ignition of hazardous atmospheres, do notremove actuator cover while curcuits are live.Replace manual handwheel, pin, washer and bolt.The actuator is now ready for electrical operation.Note:Close(CW)Open(CCW)In the event that the above procedure does not give thenecessary travel control, the micro-adjustment cam mustbe repositioned as follows:9

MA8 & MAR8 Parts List & Technical Data4.38 Sq.1273241456891/2 N.P.T.131.37.824 Switch Option1.252.191.50 Sq.7510-24 UNC-2B x .44 DP.4 Places as shown.279.281AcrossOSS FlatsParts ListLoc. DescriptionNo.438ÿ.4372 Sw. 4 Sw. Part No.Qty.Qty.1PC Board, 2 Sw.1–177-068-421PC Board, 2 Sw. 2 ASWS–1177-068-442Spacer, 0.073 Long2424-5323Bracket1162-11846-32UNC x 3/16 Long RHMS22P08-N06018-2005Lock Washer22P51-N06000-02006Capacitor11Per OrderAmbient Temperature: -40 F to 150 F.*76-32UNC x 1/4 Long SSS48P19-NO5025-0200Lubrication: High temperature grease for gears;Self-lubricating bearings8Switch Cam2468-039Spacer, 0.19 Long–124-21Mounting positions: Universal10Spacer, 0.71 Long1–24-504Weight: 3.5 lbs.11Grounding Screw Bracket1162-238* The addition of a heater is recommended for all outdoorinstallations and for all applications that are exposed to highhumidity or temperatures below 32 F. (Consult factory)12Green Ground Screw11126A10571913Spacer, 0.51 Long2224-1614Spacer, 0.135 Long1124-70Technical DataVoltage: 115 Vac 60/50 Hz., 1 Phase—StandardOperation: MA4 & MA8 Unidirectional MAR8 ReversibleLimit Switches: 5 Amps at 125 and 250 Vac UL &CSA Listed10

MAR8RH Parts List & Technical Data4.88For Cover Removal6917427.47853.563/4” 14 N.P.T.2 Places.3756.12 Dia.Of Actuator.3753.12#10-24.50 Deep4 Places.750.1.500 Sq.6.25.436/.432Across Flats(Output Shaft).562/.561Technical DataParts ListVoltage: 115 vac 60/50 Hz., 1 Phase—StandardLoc. No.DescriptionQty.Part No.Operation: Reversible1Cover110-212Limit Switches: 15 Amps at 125 and 250 Vac UL &CSA Listed2O-Ring114-1343Base133-4174Gear Plate133-4205Geartrain Assembly1C/FMounting

(new style) Cam adjustments (if required), as follows: Open (counter-clockwise) direction of travel: a. Loosen setscrew on Cam 2 (and Cam 4 for auxiliary switches) to give the cam(s) a finger tight grip on the shaft. Rotate cam(s) in a clockwise direction away from the switch. b. Manu

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