Limitorque LPS - IMAHA

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LimitorqueTM LPSLimitorque Pneumatic Scotch Yoke Heavy-Duty Actuator

Quality, Dependability and ProductivityFlowserve Limitorque makes valve control easierin ways as diverse as the applications in which itsproducts are used. LPS pneumatic actuators deliverup to 250 kNm* (184 000 ft-lb) of precisely controlledtorque — safely automating valves for all types ofapplications, including HIPPS (High-Integrity PressureProtection Systems).Available in a wide range of materials suitable for usein the most demanding conditions, LPS actuators arecomplemented by a comprehensive range of control systems,including ESD, PST, Line-Break and Quick-Closing options.A suite of standard controls systems is available for shortdelivery, but the Limitorque engineering team can designcustom solutions for the largest and most complex customerrequirements.Today’s industry requirements are more rigorous than everbefore. Nowhere is this more evident than in the Oil andGas industry where new requirements are incorporatedinto project specifications almost every day. Limitorque hasaddressed these demanding requirements in the design oftheir latest product, the LPS actuator. This makes the LPSthe most technically advanced and market-compliant actuatoravailable anywhere in the world.* For higher torque ranges, consult factory.2The LPS actuator features a 25-year design life dependingon service conditions, proper installation, operation andmaintenance. In order to achieve this industry-leading designlife, in-field maintenance is prescribed to be performed everysix years of operation. For high-cycle applications, such ascontrol valve operation, more frequent maintenance of thereplaceable wear surfaces, as outlined in EN 15714, may berequired.To complete the automation package, LPS actuators areavailable with accessories such as lockout modules and gearoverrides. Limitorque provides engineering design services formounting hardware, ensuring that your actuation solution isready to handle the toughest challenges.

flowserve.comLPS Limitorque Pneumatic Heavy-Duty Scotch Yoke ActuatorsLPS actuators provide up to 250 kNm (184 000 ft-lb) of heavy-duty torque. Enhanced performance is achieved by using a superiorscotch yoke support design that significantly reduces transverse loads. LPS actuators feature modular construction to minimizerepair time and initial cost while maximizing process availability.Features Spring Return Single Acting (Fail Close CW and Fail Open CCW)and Double Acting (Fail Last / Fail As Is) executions True modular design for flexible and easy field conversion from Fail CloseCW to Fail Open CCW configuration or vice versa Scotch yoke housing design optimized to facilitate field maintenance and toprovide extended design life Symmetrical and canted scotch yoke types to perfectly fit valve torquerequirement Fabricated carbon steel scotch yoke housing, pneumatic cylinder and springcan, providing the most rugged actuator available; different materials ofconstruction for polar or offshore applications upon request ENP Lined Cylinders with Chrome Plated Piston Rod; Stainless SteelCylinders, Tie Rods and Spool Pieces available upon request Increased maximum valve stem acceptability to allow direct coupling withvalves Suitable for use in on/off, modulating and control valve application in generalservice, protective service and safety applications such as ESD or HIPPS Full range of accessories: switchboxes, positioners; ESD and PSTfunctionalities; custom control panels; fire protection; quick exhaust anddampers; manual and hydraulic overridesSpecifications Available in standard single-acting spring return and double-actingconfigurations, in torque ranges up to 250 kNm (184 000 ft-lb); contactfactory for larger sizes Maximum allowable working pressure (MAWP): 12 barg (174 PSIG) Suitable supply medium: instrument air, nitrogen or sweet gas; contactfactory for sour gas applications -29 C to 100 C (-20 F to 212 F) standard operating temperature range;Low temperature -60 C (-76 F) and high temperature 160 C (320 F)ranges available upon request (polar, cold, arid and tropical temperaturerequirements in accordance with IEC 60721) End mounted adjustable travel stops 5 , available also in an enclosedprotected version upon requestDouble Acting withHydraulic OverrideDouble Actingwith Manual OverrideSingle Acting withHydraulic OverrideKey Certifications and Standards Compliance Certified according to ATEX 94/9/EC Ex II 2GD c IIC T6IP66/IP66M and IP67/IP67M configurations per EN 60529SIL 3 certified in accordance with IEC 61508Available in compliance with PED 97/23/EC, ASME BPVC Sec. VIII Div. 1, EN13445-3 Part 2 for Unfired Pressure VesselsNEMA4 and NEMA4X per NEMA 250Available valve interface in compliance with ISO 5211Actuator spring design in compliance with EN 13906Corrosion protection in compliance with ISO 12944-2 and EN 15714-3;optionally available up to and including C5-MAvailable in compliance with NACE specification MR0175 for sour gasapplicationsManufactured and tested in compliance with ISO 9001 and EN 15714-3Available according to CU TR and GOST-RSingle Actingwith Manual Override3

Anatomy of Limitorque LPS ActuatorThe Limitorque Pneumatic Scotch Yoke (LPS) Heavy-Duty Actuator is designed to meet the industry’smost recent and stringent safety and performance standards for oil and gas applications. Heavy-dutydesign features a robust construction with high-strength materials that deliver maximum force whileminimizing localized stresses. With a maximum allowable working pressure of 12 barg (174 psig), theScotch yoke actuator provides up to 250 kNm (184 000 ft-lb) of precisely controlled torque. The actuatoris available in single-acting spring return and double-acting configurations.8Stop Bolt2023SpringGuide Bar4Brushing222Spring RodBushingSpring Can25Spring GuideLPS Spring Return Actuator24LPS Standard Materials of NMATERIAL1HousingCarbon Steel14Tie RodAlloy Steel (with treatment)2Scotch Yoke BushingCarbon Steel15Head FlangeCarbon Steel3Scotch YokeCarbon Steel16Yoke PinAlloy Steel4BushingPTFE Steel17ForkCarbon Steel5CylinderCarbon Steel (with treatment)18Slider BlockBronze6Piston RodAlloy Steel (chrome plated)19Guiding BlockCarbon Steel7PistonCarbon Steel (with treatment)20Guide BarAlloy Steel (chrome plated)8Stop BoltCarbon Steel (with treatment)21CoverCarbon Steel9Hex NutCarbon Steel22Spring RodAlloy Steel10End FlangeCarbon Steel23SpringSpring Steel11Guide RingPTFE Graphite24Spring GuideCarbon Steel12O-RingNBR25Spring CanCarbon Steel13Split CollarAlloy Steel4*Special or different materials available upon requestHousing1Fork17

flowserve.com8162115317LPS Double Acting Actuator5117915Yoke PinCover21203Head Flange21Scotch Yoke161946Piston Rod186107Piston101314End FlangeStop Bolt8Guiding BlockHex Nut199Slider Block18Tie RodCylinder145O-Ring12Guide Ring11Split Collar135

LPS Actuator Selection Table303540C155175200235-B - BUNASINGLEACTINGB155YV - VITON *FC 1-1example model n FC - FAIL CLOSE1-1FO - FAIL OPEN1-2S - SILICONZ - SPECIAL255285D1 - 1 CYLINDER D.A.D2 - 2 CYLINDER D.A.DD - 2 CYLINDERS TANDEMSPRING CAN SIZE25A-DOUBLEACTING2015XPNEUMATIC CYLINDER SIZEYOKE TYPEHOUSING SIZE15-SEAL 48854-5Seals Material935985Code10501150Temperature RangeBBunaStd Temp: -29 C to 100 C (-20 F to 212 F)VViton SiliconOtherLow Temp: down to -40 C (-40 F)Special Applications - Consult FactorySZ1200Climate ClassificationAccording to IEC60721MaterialHi Temp: up to 160 C (320 F)Tropical and AridTemperateCold & PolarLPS Torque and Pressure TableModelMOTMaximum Operating TorqueNm (ft-lb)LPS-155500 (4057)LPS-2011 000 (8113)LPS-2519 000 (14 014)LPS-3038 000 (28 027)LPS-3570 000 (51 629)LPS-40140 000 (103 259)MOPMaximum Operating Pressurebarg (PSIG)Variable for every cylinder size.Please refer to Technical BulletinLFENTB0001.LPS-45LPS-50LPS-55Consult FactoryLPS-60*Viton is a registered trademarks of E. I. du Pont de Nemours6Consult FactoryMAWPMaximum Allowable Working Pressurebarg (PSIG)12 barg (174 psig)*

flowserve.comControl System OptionsLimitorque offers a selection of standard and customcontrols packages for most applications to fill customers’needs for short lead-time, low-cost solutions. PSTESDQuick-closingModulating/CV functionalityQuick exhaust valve with flowregulator suitable for closedloop assembly, when requiredCylinder integral quick exhaustvalve (double acting fast actuator)Pneumatic booster (¼ in, ½ in, 1 in size, AL and 316 SS)3/2 and 5/2 pneumatic piloted valve with manual resetand override (¼ in, ½ in, 1 in size, AL and 316 SS)Unidirectional and bidirectional flow regulator valve(¼ in, ½ in, 1 in size, AL and 316 SS)Compact fittings to reduce pipe and control dimensions(¼ in, ½ in, 1 in size, AL and 316 SS)Flowserve SolutionsIn addition to providing actuators and controls designedto meet or exceed all of today’s rigorous requirements,Flowserve and Limitorque lead the industry with all of theessential related solutions that our customers need tomaintain peak efficiency and productivity. Aftermarket Parts and ServicesBusiness AssesmentsActuator Inspection, Maintenance and RepairEngineering and Technical Services–– Engineering Support–– Technical Assessments–– Equipment Performance Analysis and Upgrades Education and Training–– On-site Training–– Online Training Asset Data Management and Optimization SolutionsLimitorque Additional Product Range OfferingElectric Actuators and ControlsGearboxes V — Bevel gearboxes for manual or motorized operation WG — Worm gearboxes for manual or motorized operation SR — Spur gearboxes for manual or motorized operationMX — Non-intrusive, electronic multi-turn actuatorsQX — Non-intrusive, electronic quarter-turn actuatorsMaster station, controller for redundant networked actuatorsNetwork controls, Modbus, Profibus DP/PA, FoundationFieldbus, DeviceNet, HART L120 — Electro-mechanical, multi-turn electric actuatorswith integral and network controls SMB — Electro-mechanical, multi-turn electricactuators for nuclear and severe duty serviceFluid Power Actuators Scotch yoke pneumatic actuators — LPSCompact Scotch yoke pneumatic actuators — LPCScotch yoke hydraulic actuators — LHSCompact Scotch yoke hydraulic actuators — LHC*Linear pneumatic actuators — LPLLinear hydraulic actuators — LHLDirect gas actuators — LDG*Gas over oil actuators — LGO*Electro-hydraulic actuators — LEH*Standard and customized controlsApplication engineering supportOne Flowserve SolutionFlowserve brands for most common control accessories: Digital Positioners–– Logix–– PMV Analog Positioners–– PMV–– Accord Diagnostic Software–– ValveSightTMTMTMTM Valve Controllers–– Automax–– Worcester Controls Limit Switch Boxes–– Worcester Controls–– PMV–– Automax–– AccordTMTM*Contact Flowserve for product availability and additional information.7

To Access Literature OnlineTo find this literature on our website, pleasefollow these steps.To find your local Flowserve representative, visitwww.flowserve.com or call USA 1 800 225 6989 orInternational 1 972 910 07741Go to www.flowserve.com2Click on “Search forproduct literature”3Enter keyword orliterature number4Click on "Search"The most recent version of eachproduct bulletin will be available onthis site. Once you have the PDF, you can: read it print it download it even email itFlowserve LimitorqueFluid Power SystemsProduct SalesVia Rio Vallone 1720883 Mezzago (MB), ItalyPhone: 39 039 62060 1Fax: 39 039 62060 213Email: lfpsinfo@flowserve.comFCD LFENBR0001-01-A4 Printed in USA. November 2014 2014 Flowserve CorporationFlowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed toperform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used innumerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specificdata and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation,operation and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions includedwith the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied,regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions andinformation contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact FlowserveCorporation at any one of its worldwide operations or offices. 2014 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation.flowserve.comFlowserve LimitorqueFluid Power SystemsManufacturing and OperationsVia Rio Vallone 1720883 Mezzago (MB), ItalyPhone: 39 039 62060 1Fax: 39 039 62060 213Email: lfpsinfo@flowserve.comFlowserve LimitorqueFluid Power SystemsResearch & DevelopmentViale dell'Artigianato 2429122 Piacenza (PC), ItalyEmail: lfpsinfo@flowserve.com

Flowserve brands for most common control accessories: Flowserve Solutions In addition to providing actuators and controls designed to meet or exceed all of today’s rigorous requirements, Flowserve and Limitorque lead the industry with all of the essential related solutions that our customers need to maintain peak efficiency and productivity.

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