4PEN420109-1B 2016 02 - Daikin

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4PEN420109-1B 2016 02.book Page 1 Thursday, May 19, 2016 2:12 PMINSTALLERREFERENCE GUIDEintelligent Tablet ControllerDCC601A51

4PEN420109-1B 2016 02.book Page 1 Thursday, May 19, 2016 2:12 PMDCC601A51Contentsintelligent Tablet ControllerpageInstaller reference guideAbout this documentAbout this document . 11. About this document. 11.1. Target audience . 11.2. Documentation set. 1Installation . 22. General safety precautions. 22.1. General. 22.2. Installation site . 22.3. Electrical . 23. Contents of the kit and optional equipment . 23.1. Contents of the kit. 23.2. Optional equipment . 34. System overview . 34.1. The Daikin intelligent Tablet Controller solution. 34.2. The intelligent Tablet Controller kit . 34.3. Compatible (Daikin) equipment . 34.4. Additional components in the intelligentTablet Controller solution . 35. Before installation . 55.1. Necessary equipment. 55.2. Determining installation place. 55.3. The location of terminals and switches. 66. Installation of the intelligent Tablet Controller hardware . 77. Electric wiring . 87.1. Connecting to other equipment . 87.2. Connecting the power supply to all modules . 97.3. Connecting the LAN cable. 98. Installation of the Daikin-supplied router . 9Commissioning . 109. Commissioning the intelligent Tablet Controller setup. 109.1. Minimum requirements for the commissioning . 109.2. Turning on the data backup battery . 109.3. Connecting to the intelligent Tablet Controllerfor the first time. 109.4. Upgrading the firmware to the latest version .119.5. First run of the commissioning tool. 129.6. Configuring the network settings(local commissioning tool) . 129.7. Quick configuration of the connected devices(local commissioning tool) . 139.8. Net commissioning . 14Operation . 171.1.1.About this documentTarget audienceAuthorised installers and service technicians1.2.Documentation setThis document is part of a documentation set. The complete setconsists of: Installation manual: Installation instructions Format: Paper (supplied in the kit) Installer reference guide: Preparation of the installation, technical specifications,reference data,. Format: Digital files on duct-information/Latest revisions of the supplied documentation may be available onthe regional Daikin website or via your dealer.The original documentation is written in English. All other languagesare translations.10. Advanced configuration of the intelligent Tablet Controller. 1710.1. Local Commissioning Tool (Local Commissioning Tool)main window overview. 1710.2. Management points . 1810.3. Changing date and time . 2110.4. Changing network settings . 2210.5. Change the function mode . 22Maintenance . 2311. Setting equipment in and out of maintenance . 2312. Upgrading the firmware . 2413. Replacing the data backup battery . 24Appendix. 2514. Known limitations. 2515. Technical specifications . 2615.1. External dimensions . 2615.2. Environmental conditions . 2615.3. Electrical cabinet . 2615.4. Power consumption specifications . 2615.5. Other intelligent Tablet Controller specifications. 2615.6. Commissioning computer requirements . 2615.7. Default tool passwords . 2615.8. Wiring requirements . 2716. Disposal requirements. 2717. Copyright and trademarks . 27Installer reference guide1DCC601A51intelligent Tablet Controller4P420109-1C – 2016.05

4PEN420109-1B 2016 02.book Page 2 Thursday, May 19, 2016 2:12 PMInstallationWARNING Only use copper wires. Make sure the field wiring complies with theapplicable legislation. Please read these general safety precautions carefully beforeinstalling the intelligent Tablet Controller kit.All field wiring must be performed in accordance withthe wiring diagram supplied with the product. After completing the installation, make sure the power supply andintelligent Tablet Controller modules operate properly during thestartup operation.Make sure to install earth wiring. Do NOT earth theunit to a utility pipe, surge absorber, or telephoneearth. Incomplete earth may cause electrical shock. Make sure to use a dedicated power circuit. NEVERuse a power supply shared by another appliance. Make sure to install the required fuses or circuitbreakers. Make sure to install an earth leakage protector.Failure to do so may cause electric shock or fire.2.2.1.General safety precautionsGeneralIf you are not sure how to install or operate the modules, contact yourdealer.NOTICEImproper installation or attachment of equipment oraccessories could result in electric shock, short-circuit,leaks, fire or other damage to the equipment. Only useaccessories, optional equipment and spare parts made orapproved by Daikin.Install the wires at least 1 metre away from televisions or radios toprevent interference. Depending on the radio waves, a distance of1 metre may not be sufficient.WARNINGWARNINGMake sure installation, testing and applied materialscomply with the applicable legislation (on top of theinstructions described in the Daikin documentation).3.CAUTIONWear adequate personal protective equipment (protectivegloves, safety glasses, ) when installing, maintaining orservicing the system.WARNINGTear apart and throw away plastic packaging bags so thatnobody, especially children, can play with them. Possiblerisk: suffocation.2.2.3.1. After finishing the electrical work, confirm that eachelectrical component and terminal inside the electricalcabinet is securely connected. Make sure all covers are closed before starting up theunits.Contents of the kit and optionalequipmentContents of the kitBased on the following accessory list, check that all parts andaccessories for the intelligent Tablet Controller are included in the kit.If there is any missing or defective part, contact the Daikin dealerwhere you purchased this product.baInstallation siteDo NOT install the equipment in a potentially explosive atmosphere.2.3.ElectricalDANGER: RISK OF ELECTROCUTION Turn OFF all power supply before connectingelectrical wiring or touching electrical parts. Disconnect the power supply for more than 1 minute,and measure the voltage at the terminals of maincircuit capacitors or electrical components beforeservicing. The voltage must be less than 50 V DCbefore you can touch electrical components. For thelocation of the terminals, see the wiring diagram. Do NOT touch electrical components with wet hands. Do NOT leave the equipment unattended when theservice cover is removed.dc - -eLabcdeNCPU module (1 )I/O module (1 )WAGO power supply unit (1 )USB cable, 0.5 m (1 )Installation manual (this manual) (1 )WARNINGA main switch or other means for disconnection, having acontact separation in all poles providing full disconnectionunder overvoltage category III condition, shall be installedin the fixed wiring.DCC601A51intelligent Tablet Controller4P420109-1C – 2016.05Installer reference guide2

4PEN420109-1B 2016 02.book Page 3 Thursday, May 19, 2016 2:12 PM3.2.Optional equipment4.3.The following optional equipment is available:TypeMaterial nr.Daikin-supplied routerEquipmentASUS 4G-N124G-N12Daikin-supplied tabletASUS ZenPad Z380CZ380CFor more information on this optional equipment, refer to"4.4. Additional components in the intelligent Tablet Controllersolution" on page 3.Compatible (Daikin) equipmentCurrently, the intelligent Tablet Controller solution can connect tocertain Daikin units that provide a DIII-NET communication interface.The connection of Daikin equipment that uses other communicationinterfaces might be supported in future upgrades. For an up-to-datelist of which equipment can be controlled using the intelligent TabletController, refer to the following ls/productinformation/.NOTICE4.4.1.The intelligent Tablet Controller cannot be used incombination with other centralised controllers, like theintelligent Touch Manager (iTM).System overviewThe Daikin intelligent Tablet Controller solutionThe Daikin intelligent Tablet Controller solution allows an end-user tocontrol and manage a wide range of Daikin HVAC equipment from atablet app and web browser interface.In addition, a number of terminals are available on the I/O module toconnect digital inputs. The digital input on the first terminal ishardwired as a forced stop contact input. The remaining digital inputscan each be configured as either a normal-open or normal-closedcontact input, or as a pulse input.The intelligent Tablet Controller solution is available in one of the twofollowing function modes (i.e., operation modes): Stand-alone Mode: A local function mode where you cancontrol your local environment from anywhere within your localarea network. This is done via the intelligent Tablet Controllerapp on the Daikin-supplied tablet. Cloud-connect Mode: A cloud-based function mode where youcan control multiple environments from anywhere in the world.This is done via a browser application by accessing the DaikinCloud Service at: http://cloud.daikineurope.com. Note that theDaikin Cloud Service can also be accessed using a browserrunning on the Daikin-supplied tablet. In cloud-based functionmode, local control via the intelligent Tablet Controller app is stillpossible, but the provided feature set will be restricted.NOTICEWhen the forced stop contact input is closed, a stop signalis sent to all connected devices. There is no hardguarantee that all devices are actually stopped and remainstopped during the time the forced stop contact input isactive.4.4.Additional components in the intelligent TabletController solutionThe following optional equipment is available as part of the intelligentTablet Controller solution. Its requirements depend on your localenvironment and needs. Contact your dealer for more information.Daikin-supplied router (ASUS 4G-N12)4.2.The intelligent Tablet Controller kitTo set up the intelligent Tablet Controller solution in yourenvironment, you have been given the Daikin intelligent TabletController kit. This kit provides a central controller and links thesupported Daikin equipment to a local Ethernet network and theDaikin Cloud Service. The kit consists of the following components: a WAGO power supply unit (PSU), the CPU module, the I/O module.For a typical setup of the intelligent Tablet Controller kit, refer to"Schematic setup of the intelligent Tablet Controller" on page 4.Before installing the intelligent Tablet Controller kit modules, draw upan efficient plan of work, using this schematic and the actualenvironment it needs to be installed in.Installer reference guide3An optional Daikin-supplied router can be used to create a WiFicapable LAN. This might be necessary if the intelligent TabletController modules cannot be connected to the locally-available LAN,or if the locally-available LAN does not provide WiFi for access by theDaikin-supplied tablet.In addition, the router has mobile 4G capabilities, which can be usedto provide connection to the Daikin Cloud Service in case an internetconnection is not available using a locally-available LAN. Note thatfor a mobile internet connection, a SIM card is required, which is notsupplied with the router.Daikin-supplied tablet (ASUS ZenPad 8.0 Z380C)A Daikin-supplied tablet has to be used for running the intelligentTablet Controller app if you choose the local function mode.The intelligent Tablet Controller app can be installed from GooglePlay.DCC601A51intelligent Tablet Controller4P420109-1C – 2016.05

4PEN420109-1B 2016 02.book Page 4 Thursday, May 19, 2016 2:12 PMSchematic setup of the intelligent Tablet Controllerdefghttp://cloud.daikineurope.comRJ-45a 24 V DCcbDIII-NETiiiF1, F2 P1, P2F1, F2 P1, P2F1, F2 P1, P2F1/F2LAN - -hOUTINF1, F2 F1, F2LNPOWERCPU IFI/O IFDi1 Di4USB230 V AClj*lk*abcdefghijkWAGO power supply unitCPU moduleI/O moduleOptional Daikin-supplied tabletComputer with connection to the Daikin Cloud ServiceDaikin Cloud ServiceLAN gateway (optional Daikin-supplied router)Outdoor unit connected to DIII-NETIndoor unit connected to DIII-NETForced stop contact inputDigital inputs (can be configured as contact inputs or pulseinputs)l Wired remote controller* This is a conceptual wiring diagram, for the correct wiringof the Di1 Di4 terminals, refer to "7.1.2. Connecting digitalinput and output devices" on page 8.DCC601A51intelligent Tablet Controller4P420109-1C – 2016.05Installer reference guide4

4PEN420109-1B 2016 02.book Page 5 Thursday, May 19, 2016 2:12 PMBefore installationBefore you start installing the intelligent Tablet Controller, completethe following preparations: Check that the intelligent Tablet Controller kit comes with allaccessories. Refer to "3.1. Contents of the kit" on page 2. Check that you have all equipment necessary to install theintelligent Tablet Controller kit modules. Refer to "5.1. Necessaryequipment" on page 5. Check that an appropriate space for installing the rto"5.2. Determining installation place" on page 5. Familiarise yourself with the location of the terminals andswitches of the intelligent Tablet Controller modules. Refer to"5.3. The location of terminals and switches" on page 6.Required spaceThe following figure indicates the minimum space required forinstallation. Make sure there is a minimum clearance of 60 mm betweenboth the CPU module, the I/O module and the wiring ducts and aminimum clearance of 80 mm between the modules and theelectrical cabinet in the vertical direction. Make sure there is a minimum vertical clearance of 70 mmbetween the WAGO PSU and the wiring ducts. The CPU module and I/O module can be installed withoutclearance in the horizontal direction, but make sure there is aminimum clearance of 20 mm between the modules and theelectrical cabinet. The WAGO PSU requires a minimum clearance of 15 mm onboth sides in the horizontal direction.aUse the following equipment to install the intelligent Tablet Controllerkit modules: A flat-blade screwdriver A Phillips screwdriver The necessary amount of electrical wires and appropriate wiringtools. For more info on what wires to use, refer to "15.8. Wiringrequirements" on page 27. Necessary equipment 5.1.5.2.2. 152152 5.Make sure to install the intelligent Tablet Controller components in aplace that complies with the conditions described in the followingsections.5.2.1. Location: Indoor, inside an electrical cabinet. The electrical cabinet: must be lockable or designed to be opened only with aspecial tool. The key or tool should be available only toservice personnel. Na(mm)ba Wire ductb Electrical cabinetInstallation place and mounting directionMake sure the installation place complies with the followingrequirements:I/O Determining installation placeL CPU 5.2. - -Observe the depth of these modules and make sure you provide thenecessary amount of space in depth in the electrical cabinet.ModuleDepthCPU module45 mmI/O module39 mmWAGO PSU92 mm must be installed in a space with no access for the generalpublic. must comply with the applicable legislation. must have ingress protection class of IP4X or higher(however, make sure enough ventilation is provided toprevent overheating of the equipment). must have impact protection class of IK07 or higher (seeinternational standard IEC 62262 - 2002). must have a minimum height of 290 mm and minimum widthof 410 mm to allow for the clearance specified in"5.2.2. Required space" on page 5. Mounting direction: vertical only Make sure the installation place complies with the environmentalconditions, specified in "15.2. Environmental conditions" onpage 26.Installer reference guide5DCC601A51intelligent Tablet Controller4P420109-1C – 2016.05

4PEN420109-1B 2016 02.book Page 6 Thursday, May 19, 2016 2:12 PM5.3.The location of terminals and switchesControls and switchesUnderstand the arrangement of terminals and the location ofopenings on the module and plan how to route the cable and in whichorder to connect its wires to facilitate the installation procedure.For connection details, refer to "7. Electric wiring" on page 8.5.3.1.a[RESET] Button for restarting the CPU module and I/O module.k[DIP SW] Reserved for servicing.Factory default: all switches are set to "OFF (OFF)".n[BACKUP] Switch for turning on/off the backup power supply forretaining the current settings (provided by the internal battery).Factory default: "OFF (OFF)". This will be set to the "ON (ON)"position during commissioning.CPU moduleAq[Lever] To assist mounting / dismounting the module onto / froma DIN rail.LEDsab[CPU ALIVE] (Green) This LED blinks when the CPU operatesnormally. For details on LED operations, refer to "LED statusand operation table (CPU module)" on page 6.bc[ALARM] (Red) This LED is lit if a failure is detected. For detailson LED operations, refer to "LED status and operation table(CPU module)" on page 6.d[RS-232 Tx] (Green) This LED blinks when data is being sentfrom the serial port.e[RS-232 Rx] (Orange) This LED blinks when data is received bythe serial port.f[RS-485] (Orange) This LED blinks when data is beingsent or received over the RS-485 port.g[LAN] (Green) This LED is on when linked correctly. The LEDwill blink when data is being sent/received.cdefgBAhijLED status and operation table (CPU module)kOperating conditionCPU ALIVEALARMNormalBlinkOFFPower interruption / hardware failureOFFOFFApplication software not installedBlinkON5.3.2.I/O moduleABlmnopabcdeqfConnectors and socketsh[LAN] RJ-45 socket for connecting the intelligent TabletController to an Ethernet network.i[RS-485] Reserved for future use.j[RS-232] Reserved for future use.l[Power] Power connector. A power supply voltage of 24 V DC isrequired and will be provided when connected to the WAGOPSU.m[SD CARD] Reserved for servicing.o[USB] USB 2.0 type-A socket, reserved for servicing. Thissocket cannot be used to connect the CPU module and the I/Omodule.p[I/O IF] USB 2.0 type-A socket. Use only this USB socket toconnect the CPU module with the I/O module.DCC601A51intelligent Tablet Controller4P420109-1C – 2016.05BInstaller reference guide6

4PEN420109-1B 2016 02.book Page 7 Thursday, May 19, 2016 2:12 PMALEDsghBikjlb[CPU ALIVE] (Green) This LED blinks when the I/O moduleoperates normally. For details on LED operations, refer to "LEDstatus and operation table (I/O module)" on page 7.c[ALARM] (Red) This LED is lit or blinks if a failure is detected.For details on LED operations, refer to "LED status andoperation table (I/O module)" on page 7.d[RS-485] (Orange) This LED blinks when data is beingsent or received over the RS-485 port.e[P1P2 MONITOR] (Orange) This LED blinks when data is beingsent or received via the P1P2 line.f[DIII MONITOR] (Orange) This LED blinks when DIII-NETcommunication is performed.LED status and operation table (I/O module)Operating conditionmConnectorsh[DIII (F1/F2) and P1P2 (P1/P2)]2 2 communication lines, connecting the intelligent TabletController with DIII-compatible units and P1P2-compatible unitsrespectively.The P1P2 connection is reserved for future use.i[RS-485] Reserved for future use.k[CPU IF] USB 2.0 type-B socket. To connect with the CPUmodule. Acts as a power supply and communication channel forthe I/O module.l[Di1-4 and Do] Terminals for connecting digital inputs (Di) anddigital outputs (Do).The Do connection is reserved for future use.Controls and switchesCPU ALIVEALARMNormalBlinkOFFHardware failureOFFONPower interruptionOFFOFFCommunication failure betweenCPU module and I/O module(for 10 seconds or more)ONBlink6.Installation of the intelligent TabletController hardwareThe intelligent Tablet Controller components are to be mounted ontoa 35 mm DIN rail, inside an electrical cabinet. For more information,refer to "5.2.1. Installation place and mounting direction" on page 5.Install the three intelligent Tablet Controller hardware components asfollows:1Place the module over the top of the DIN-35 rail so that theupper hook on the rear face is hooked in.2Push the module in direction 'a' until the lower hook snaps intothe rail.a[RESET] Reserved for future use.g[DIII MASTER] Switch for setting the intelligent Tablet Controllerto "MASTER" or "SLAVE" in a DIII-NET configuration.Factory default: left position (MASTER).3If necessary, pull the lever on the lower parts of the module indirection 'b' to click the module onto the rail. Use a flat-bladescrewdriver if necessary.j[DIP SW] Mode selector.Factory default: bit 1 is set to: "ON (ON)"; bits 2-4 are set to:"OFF (OFF)".4Repeat the previous steps for all other modules.m[Lever] To assist mounting / dismounting the module onto / froma DIN rail.abInstaller reference guide7DCC601A51intelligent Tablet Controller4P420109-1C – 2016.05

4PEN420109-1B 2016 02.book Page 8 Thursday, May 19, 2016 2:12 PM7.Electric wiring7.1.2.This chapter will describe the procedure to connect the intelligentTablet Controller kit components with Daikin devices and otherequipment.WARNINGDo not turn on the power supply before all wireconnections are completed. Not doing so may cause anelectric shock.After the wiring is completed, double-check that all wiresare connected correctly before turning on the powersupply.All field supplied parts, materials and electric works mustcomply with the applicable legislation.Connecting digital input and output devicesThe intelligent Tablet Controller can be connected with an externalsignal input device for stopping air conditioners, with electric energymeters for calculating the electricity usage of individual airconditioners or other devices.Connect the contact input lines or pulse input lines to the Di1, Di2,Di3, Di4 and COM terminals of the connector on the bottom of the I/Omodule. The function of each terminal is as shown in the followingwiring diagram.The function assignment, however, may be changed at a later time.For more details on the required pulse width and interval, refer to"15.8. Wiring requirements" on page 27. For how to change thefunction assignment, refer to "10.2.6. Management points attributedescriptions" on page 19.INFORMATIONINFORMATIONAt the time of writing, some connectors are not active, butprovided for future use.7.1.At the time of writing, the digital output connection Do isnot active, but provided for future use.Schematic wiring diagram with Di and Do terminalsConnecting to other equipmentFor all wiring requirements, refer to "15.8. Wiring requirements" onpage 27.7.1.1.Connecting DIII-NET compatible equipmentDIII-NET is a unique air conditioning equipment communicationcapability developed by Daikin. Using DIII-NET, you can centrallycontrol multiple DIII-NET-compatible air conditioning devices byconnecting them to your intelligent Tablet Controller.To connect the DIII-NET communication line, use the F1 and F2terminals on the upper part of the I/O module, as shown on thefollowing diagram.Di1Di2COMaDi3bDi4COMDoCOMca [Di1] Forced stop contact input (normally open).b [Di2] [Di3] [Di4] Digital inputs. Can be configured asnormally open (A-type) or normally closed (B-type) contactinputs, or as pulse inputs.c [Do] Provided for future use.These two terminals have no polarity. An example of connectingmore than two air conditioning devices is shown in the followingwiring diagram.Schematic wiring diagram with DIII terminalsNOTICE When the forced stop contact input is closed, a stopsignal is sent to all connected devices. There is nohard guarantee that all devices are actually stoppedand remain stopped during the time the forced stopcontact input is active. When the forced stop contact input is closed, theconnected devices cannot be restarted unless thecontact input is reopened.DIIIF2 F1baNOTICEcdddddebacdddd The COM terminals are all connected internally. So,you can use any one of them. However, you can onlyconnect up to two wires simultaneously to each COMterminal. If applicable, connect the I/O module’s COM terminalto the negative side of the device terminals.dfabcdefOutdoor unitOUT - OUTIN - OUTIndoor unitA maximum of 7 outdoor units can be connected.A maximum of 32 indoor units can be connected(a unique DIII address is required for each unit).DCC601A51intelligent Tablet Controller4P420109-1C – 2016.05Installer reference guide8

4PEN420109-1B 2016 02.book Page 9 Thursday, May 19, 2016 2:12 PM7.2.Connecting the power supply to all modulesNOTICEFor all wiring requirements, refer to "15.8. Wiring requirements" onpage 27.If you want to connect the earth wire to the WAGO PSU,you can only use a stranded wire with a crimp-styleterminal on the tip of the wire.Proceed as follows:1Connect the power supply to the three terminals, L (live),N (neutral) and ground in the input section of the WAGO powersupply unit (PSU).Place the round crimp-style terminal on the wire up to theinsulated part and fasten the terminal with a Phillipsscrewdriver.INFORMATIONUse a flat-head screwdriver to manipulate the WAGO PSUcage clamp in such a way that the wires are fixed to thepower supply.baba Round crimp-style terminalb Stranded conductor wire6Once all wiring has been completed and double-checked, turnon the power supply.CAUTIONaThe power supply is only guaranteed when the "DC OK"LED on the WAGO PSU and the "CPU ALIVE" LEDs onboth the CPU module and the I/O module are blinking.If one or more of the above LEDs are not lighting up, checkfor faulty wiring.cINFORMATIONa Place the screwdriver in the upper clamp entryand place it above the clamp.b Push the clamp downwards by pivoting thescrewdriver in direction 'b', so that the lowerclamp entry opens.c Put the wire in the respective lower clampentry.A new CPU module does not come with applicationsoftware installed. Therefore, the "ALARM" LED will be litred. This is as expected, see "LED status and operationtable (CPU module)" on page 6. Application software willbe installed during the commissioning phase, refer to"9. Commissioning the intelligent Tablet Controller setup"on page 10.2Connect the DC output of the WAGO PSU to the DC input of theCPU module. Take the polarity of the wires into account.3Plug the A-type plug of the USB cable in the rightmostUSB socket on the CPU module. This socket is marked "I/O IF".7.3.4Plug the B-type plug of the USB cable in the B-type USB socketon the I/O module.For all wiring requirements, refer to "15.8. Wiring requirements" onpage 27.5Provide an earth connection to theterminal of the CPUmodule, using one of the following two options:Do not connect the LAN cable until you start commissioning theintelligent Tablet Controller. Otherwise, a network address conflictmay occur. connect the terminal to the earth rail bar of the electricalcabinet (if provided), or connect the terminal to the M3 earthing screw on the bottomface of the WAGO PSU.24 V DCCPUI/OThe following table gives an overview of the most relevantinformation.NPOWERCPU IFI/O IFUSB230 V ACInstaller reference guide9Installation of the Daikin-suppliedrouterFor information on the installation, refer to the manual provided withthe Daikin-supplied router. For information on when to use the Daikinsupplied router, refer

Daikin-supplied tablet (ASUS ZenPad 8.0 Z380C) A Daikin-supplied tablet has to be used for running the intelligent Tablet Controller app if you choose the local function mode. The intelligent Tablet Controller app can be installed from Google Play. Equipment Type Material nr. D

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