Assembly And Operating Manual HWS
Translation of the original manualAssembly and Operating ManualHWSManual changing system
ImprintImprintCopyright:This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rightsreserved. Any reproduction, processing, distribution (making available to third parties),translation or other usage - even excerpts - of the manual is especially prohibited andrequires our written approval.Technical changes:We reserve the right to make alterations for the purpose of technical improvement.Document number: 389591Version: 04.00 28/05/2019 en SCHUNK GmbH & Co. KGAll rights reserved.Dear Customer,thank you for trusting our products and our family-owned company, the leadingtechnology supplier of robots and production machines.Our team is always available to answer any questions on this product and other solutions.Ask us questions and challenge us. We will find a solution!Best regards,Your SCHUNK teamSCHUNK GmbH & Co. KGSpann- und GreiftechnikBahnhofstr. 106 – 134D-74348 Lauffen/NeckarTel. 49-7133-103-0Fax 49-7133-103-2399info@de.schunk.comschunk.com204.00 HWS Assembly and Operating Manual en 389591
Table of contentsTable of contents1General.1.1 About this manual .1.1.1 Presentation of Warning Labels .1.1.2 Applicable documents .1.1.3 Sizes .1.2 Warranty .1.3 Scope of delivery .1.4 Accessories .444555552Basic safety notes . 62.1 Intended use. 62.2 Not intended use . 62.3 Constructional changes . 72.4 Spare parts . 72.5 Ambient conditions and operating conditions . 72.6 Personnel qualification. 82.7 Personal protective equipment. 92.8 Notes on safe operation . 92.9 Transport . 102.10 Malfunctions. 102.11 Disposal . 102.12 Fundamental dangers. 112.12.1 Protection during handling and assembly . 112.12.2 Protection during commissioning and operation . 122.13 Notes on particular risks. 123Technical data. 134Design and description. 144.1 Structure. 144.2 Description . 145Assembly . 155.1 Screw connection according to ISO-9409. 155.2 Attachment option for electric modules . 166Operating of the manual changing system HWS. 177Maintenance . 197.1 Maintenance intervals. 197.2 Spare and wear parts. 197.3 Assembly drawing. 20304.00 HWS Assembly and Operating Manual en 389591
General1 General1.1 About this manualThis manual contains important information for a safe andappropriate use of the product.This manual is an integral part of the product and must be keptaccessible for the personnel at all times.Before starting work, the personnel must have read andunderstood this operating manual. Prerequisite for safe working isthe observance of all safety instructions in this manual.Illustrations in this manual are provided for basic understandingand may differ from the actual product design.In addition to these instructions, the documents listed underApplicable documents [} 5] are applicable.1.1.1 Presentation of Warning LabelsTo make risks clear, the following signal words and symbols areused for safety notes.DANGERDanger for persons!Non-observance will inevitably cause irreversible injury or death.WARNINGDangers for persons!Non-observance can lead to irreversible injury and even death.CAUTIONDangers for persons!Non-observance can cause minor injuries.NOTICEMaterial damage!Information about avoiding material damage.404.00 HWS Assembly and Operating Manual en 389591
General1.1.2 Applicable documents General terms of business* Catalog data sheet of the purchased product *The documents marked with an asterisk (*) can be downloaded onour homepage schunk.com1.1.3 SizesThis operating manual applies to the following sizes: HWS 40 HWS 50 HWS 63 HWS 80 HWS 100 HWS 1251.2 WarrantyIf the product is used as intended, the warranty is valid for 24months from the ex-works delivery date under the followingconditions: Observe the specified maintenance and lubrication intervals Observe the ambient conditions and operating conditionsParts touching the workpiece and wear parts are not included inthe warranty.1.3 Scope of deliveryThe scope of delivery includes Manual changing head HWK in the version ordered Manual changing adapter HWA in the version ordered1.4 AccessoriesA wide range of accessories are available for this productFor information regarding which accessory articles can be usedwith the corresponding product variants, see catalog data sheet.504.00 HWS Assembly and Operating Manual en 389591
Basic safety notes2 Basic safety notes2.1 Intended useThe manual quick change system HWS – consisting of a manualquick change head (HWK) and a manual quick change adapter(HWA) – is intended for rapid changing of parts and automationcomponents on a robot. The product may only be used within the scope of its technicaldata, Technical data [} 13]. When implementing and operating components in safetyrelated parts of the control systems, the basic safety principlesin accordance with DIN EN ISO 13849-2 apply. The proven safetyprinciples in accordance with DIN EN ISO 13849-2 also apply tocategories 1, 2, 3 and 4. The product is intended for installation in a machine/system.The applicable guidelines must be observed and complied with. The product is intended for industrial and industry-oriented use. Appropriate use of the product includes compliance with allinstructions in this manual.2.2 Not intended useIt is not intended use if the product is used, for example, as apressing tool, stamping tool, lifting gear, guide for tools, cuttingtool, clamping device or a drilling tool. Any utilization that exceeds or differs from the appropriate useis regarded as misuse.604.00 HWS Assembly and Operating Manual en 389591
Basic safety notes2.3 Constructional changesImplementation of structural changesBy conversions, changes, and reworking, e.g. additional threads,holes, or safety devices can impair the functioning or safety of theproduct or damage it. Structural changes should only be made with the writtenapproval of SCHUNK.2.4 Spare partsUse of unauthorized spare partsUsing unauthorized spare parts can endanger personnel anddamage the product or cause it to malfunction. Use only original spare parts or spares authorized by SCHUNK.2.5 Ambient conditions and operating conditionsRequired ambient conditions and operating conditionsIncorrect ambient and operating conditions can make the productunsafe, leading to the risk of serious injuries, considerable materialdamage and/or a significant reduction to the product's life span. Make sure that the product is used only in the context of itsdefined application parameters, Technical data [} 13]. Make sure that the product is a sufficient size for theapplication. Make sure that the environment is free from splash water andvapors as well as from abrasion or processing dust. Exceptionsare products that are designed especially for contaminatedenvironments.704.00 HWS Assembly and Operating Manual en 389591
Basic safety notes2.6 Personnel qualificationTrained electricianQualified personnelInstructed personService personnel ofthe manufacturerInadequate qualifications of the personnelIf the personnel working with the product is not sufficientlyqualified, the result may be serious injuries and significantproperty damage. All work may only be performed by qualified personnel. Before working with the product, the personnel must have readand understood the complete assembly and operating manual. Observe the national safety regulations and rules and generalsafety instructions.The following personal qualifications are necessary for the variousactivities related to the product:Due to their technical training, knowledge and experience, trainedelectricians are able to work on electrical systems, recognize andavoid possible dangers and know the relevant standards andregulations.Due to its technical training, knowledge and experience, qualifiedpersonnel is able to perform the delegated tasks, recognize andavoid possible dangers and knows the relevant standards andregulations.Instructed persons were instructed by the operator about thedelegated tasks and possible dangers due to improper behaviour.Due to its technical training, knowledge and experience, servicepersonnel of the manufacturer is able to perform the delegatedtasks and to recognize and avoid possible dangers.804.00 HWS Assembly and Operating Manual en 389591
Basic safety notes2.7 Personal protective equipmentUse of personal protective equipmentPersonal protective equipment serves to protect staff againstdanger which may interfere with their health or safety at work. When working on and with the product, observe theoccupational health and safety regulations and wear therequired personal protective equipment. Observe the valid safety and accident prevention regulations. Wear protective gloves to guard against sharp edges andcorners or rough surfaces. Wear heat-resistant protective gloves when handling hotsurfaces. Wear protective gloves and safety goggles when handlinghazardous substances. Wear close-fitting protective clothing and also wear long hair ina hairnet when dealing with moving components.2.8 Notes on safe operationIncorrect handling of the personnelIncorrect handling and assembly may impair the product's safetyand cause serious injuries and considerable material damage. Avoid any manner of working that may interfere with thefunction and operational safety of the product. Use the product as intended. Observe the safety notes and assembly instructions. Do not expose the product to any corrosive media. This doesnot apply to products that are designed for specialenvironments. Eliminate any malfunction immediately. Observe the care and maintenance instructions. Observe the current safety, accident prevention andenvironmental protection regulations regarding the product'sapplication field.904.00 HWS Assembly and Operating Manual en 389591
Basic safety notes2.9 TransportHandling during transportIncorrect handling during transport may impair the product'ssafety and cause serious injuries and considerable materialdamage. When handling heavy weights, use lifting equipment to lift theproduct and transport it by appropriate means. Secure the product against falling during transportation andhandling. Stand clear of suspended loads.2.10 MalfunctionsBehavior in case of malfunctions Immediately remove the product from operation and report themalfunction to the responsible departments/persons. Order appropriately trained personnel to rectify themalfunction. Do not recommission the product until the malfunction hasbeen rectified. Test the product after a malfunction to establish whether it stillfunctions properly and no increased risks have arisen.2.11 DisposalHandling of disposalThe incorrect handling of disposal may impair the product's safetyand cause serious injuries as well as considerable material andenvironmental harm. Follow local regulations on dispatching product components forrecycling or proper disposal.1004.00 HWS Assembly and Operating Manual en 389591
Basic safety notes2.12 Fundamental dangersGeneral Observe safety distances. Never deactivate safety devices. Before commissioning the product, take appropriate protectivemeasures to secure the danger zone. Disconnect power sources before installation, modification,maintenance, or calibration. Ensure that no residual energyremains in the system. If the energy supply is connected, do not move any parts byhand. Do not reach into the open mechanism or movement area ofthe product during operation.2.12.1 Protection during handling and assemblyIncorrect handling and assemblyIncorrect handling and assembly may impair the product's safetyand cause serious injuries and considerable material damage. Have all work carried out by appropriately qualified personnel. For all work, secure the product against accidental operation. Observe the relevant accident prevention rules. Use suitable assembly and transport equipment and takeprecautions to prevent jamming and crushing.Incorrect lifting of loadsFalling loads may cause serious injuries and even death. Stand clear of suspended loads and do not step into theirswiveling range. Never move loads without supervision. Do not leave suspended loads unattended.1104.00 HWS Assembly and Operating Manual en 389591
Basic safety notes2.12.2 Protection during commissioning and operationFalling or violently ejected componentsFalling and violently ejected components can cause serious injuriesand even death. Take appropriate protective measures to secure the dangerzone. Never step into the danger zone during operation.2.13 Notes on particular risksWARNINGRisk of injury due to unexpected movements!If the power supply is switched on or residual energy remains inthe system, components can move unexpectedly and causeserious injuries. Before starting any work on the product: Switch off the powersupply and secure against restarting. Make sure, that no residual energy remains in the system.WARNINGRisk of injury from objects falling and being ejected!Falling and ejected objects during operation can lead to seriousinjury or death. Take appropriate protective measures to secure the dangerzone.1204.00 HWS Assembly and Operating Manual en 389591
Technical data3 Technical dataSizePitch diameter [mm]Weight [kg] HWKWeight [kg] HWARepeatability [mm]Max. torsion [Nm]Max. bending [Nm]Max. tensile force [N]Locking moment [Nm]Maximum locking stroke [mm]Pneumatic feed-through(max. 7 200150025001.5-4.5 1.5-62-102-153-226888104xM5 4xG1/8" 5xG1/8" 6xG1/8" 6xG1/4"Permissible load assuming the following conditions:SizeDistance from center of mass[mm]Max. acceleration [m/s2]Load [kg] (at above 02410301054More technical data is included in the catalog data sheet.Whichever is the latest version.1304.00 HWS Assembly and Operating Manual en 389591
Design and description4 Design and description4.1 Structure123HWK manual quick change head(robot side)Semi-cylindrical locking boltHand lever4Fitting for dowel pin56Locking boltHWA manual quick change adapter(tool side)4.2 DescriptionThe HWS manual quick change system can be locked and unlockedwith a handle. The locking bolt is operated via the hand lever tolock the HWK and HWA fast, positively and without play.Integrated pneumatic feed-throughs reliably supply the tool withcompressed air.1404.00 HWS Assembly and Operating Manual en 389591
Assembly5 Assembly5.1 Screw connection according to ISO-9409Drill pattern according to ISOSize40506380100125HWK LK ISO-9409HWA LK ISO-9409Ø40 mm, countersink M6 (4x), DIN 74 Ø40 mm, countersink M6 (4x), DIN 74Type KType HØ50 mm, countersink M6 (4x), DIN 74 Ø50 mm, countersink M6 (4x), DIN 74Type KType HØ63 mm, countersink M6 (4x), DIN 74 Type KØ80 mm, countersink M8 (4x), DIN 74 Type KØ100 mm, countersink M8 (4x), DIN 74 Type KØ125 mm, countersink M10 (6x), DIN 74 Type K1504.00 HWS Assembly and Operating Manual en 389591
Assembly5.2 Attachment option for electric modulesAttachment option for electric modules123Electric moduleHWA manual change adapterHWK manual change headNOTEWhen attaching electrical modules, it can be that the module (1)does not connect flush with the manual change adapter (2). In thiscase, a corresponding adapter plate must be made thatcompensates for any projection "A".1604.00 HWS Assembly and Operating Manual en 389591
Operating of the manual changing system HWS6 Operating of the manual changing system HWSWARNINGRisk of injury due to unexpected movements!If the power supply is switched on or residual energy remains inthe system, components can move unexpectedly and causeserious injuries. Before starting any work on the product: Switch off the powersupply and secure against restarting. Make sure, that no residual energy remains in the system.The HWS manual change system is locked or unlocked as follows:Ø Open the hand lever of the HWK max. 90 . Do not open theØØØØhand lever fully so that the semi-cylindrical shaft can be turnedmore easily (use greatest possible lever arm).Turn the hand lever of the HWK 180 anti-clockwise until itstops (unlock). HWK and HWA can be pulled apart in the axial direction.Move the hand lever (3) to the "opened" position. It cannotsnap in when in this position. The HWK and HWA can be pushedinside one another in this position.Turn the hand lever of the HWK 180 clockwise until it stops(lock). Locking becomes effective.Turn the hand lever of the HWK 90 and allow it to snap in.1704.00 HWS Assembly and Operating Manual en 3895
thank you for trusting our products and our family-owned company, the leading technology supplier of robots and production machines. Our team is always available to answer any questions on this product and other solutions. Ask us questions and challenge us. We will find a solution! Best regards, Your SCHUNK team SCHUNK GmbH & Co. KG Spann- und .
Student interns hired by the Finger Lakes Institute have conducted an inventory of the trees on campus, cataloguing their health, size, and species. At current count, over 500 trees have been added to the database, and . also added to HWS’s urban forest in a permaculture planting on the William Smith Hill. On Day of Service,
Top Level Bill of Materials UNC Charlotte Senior Design Project: Scooter Project Bill of Materials for End Project 10/06/2006, Rev A Item Qty Price per Total Source Handle Bar Assembly 1 3.39 3.39 Sub-Assembly Steering Assembly 1 6.29 6.29 Sub-Assembly Frame Assembly 1 7.79 7.79 Sub-Assembly Front Wheel Assembly 1 6.15 6.15 Sub-Assembly
sc500 53 b nil 2015.05.19 2015.02.13 pos. artikel-nr. menge variante notes 1 9100000735 1 decals nilfisk sc500 kit 2 1 wheels rear-squeegee assembly [1] 3 1 tank recovery assembly [2] 4 1 motor drive assembly [3] 5 1 tank solution assembly [4] 6 1 squeegee assembly [5] 7 1 paddle assembly [6] 8 1 panel control assembly [7] 9 1 deck brush .
x86 Assembly Language Introduction. x86 Assembly Why Learn Assembly? Assembly is the most primitive tool in the programmers toolbox. Entire software projects can be written without ever once looking at a single line of assembly code. So the question arises: why learn assembly?
S What is Generative Assembly Structural Analysis (3/5) We have two basic approaches to perform Generative Assembly Structural analysis – Assembly Analysis and Analysis Assembly Assembly Analysis: A. The product document is available. You will switch to analysis workbench to create
90 deg. reversing gear Assembly IO90 deg. reversing gear Assembly IO90 deg. reversing gear Assembly IO and dis-engaging gear Assembly DOdis-engaging gear Assembly DOdis-engaging gear Assembly DO Ratio 1:1, 2:1 Co-axialCo-axialCo-axial reversing gearreversing gearreversing gear Ratio
and assembled in Assembly Design workbench by applying suitable parametric assembly constraints to them. The assembly constraints allow you to restrict the degrees of freedom of components on their respective work positions. The assembly files in CATIA are called Product files. There are two methods to invoke the Assembly Design workbench of .
c. Describe the major events of the American Revolution and explain the factors leading to American victory and British defeat; include the Battles of Lexington and Concord, Saratoga, and Yorktown. d. Describe key individuals in the American Revolution with emphasis on King George III, George Washington, Benjamin Franklin, Thomas Jefferson, Benedict Arnold, Patrick Henry, and John Adams .
