Contact-Cooled Rotary Screw Air Compressors - Ingersoll Rand
Contact-Cooled Rotary ScrewAir CompressorsR-Series 90-160 kW/125-200 hp
Ingersoll Rand is well into its second century of building ourlegacy as a trusted global leader by delivering the innovativesolutions and expertise our customers require. We continue toadvance compressed air technology and service to maximizereliability, efficiency and productivity for our customers.We not only provide world-class products and support, but thepeace of mind that comes from our commitment to stand behindour customers in all aspects of what we do. That peace of mindallows our customers to focus on their primary objective: movingtheir businesses forward.2 Rotary Compressors
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A New Level of Reliability, Efficiency andR-Series 90-160 kW/125-200 hp rotary screw air compressors offer thevery best of time-proven designs and technologies with new,advanced features that ensure the highest levels of reliability,efficiency and productivity available.Progressive Adaptive Control TM –TMSequential Cooling SystemPAC ProtectionSignificantly improves efficiency, serviceability andAn integrated, intelligent system that continuouslynoise level.monitors key operating parameters and adapts tonprevent unexpected downtime.nnnScans and adjusts operating parameters innwith an energy-efficient centrifugal blower.nSignificantly reduces the energy requiredresponse to changes in filtration.to remove harmful condensate inEnsures peak performance through real-timedownstream air treatment by loweringelectronic maintenance indicators.discharge temperatures to as low asOptimizes energy consumption and reduces2.2 C (4 F) above ambient.noise level by adapting fan speed based onnLow energy consumption and quiet operationnIntegrated moisture separator deliversambient temperature.higher quality air by decreasing harmfulIncreases bearing life by eliminating anycondensate carryover, while electronicchance of water build-up in the coolant.no-loss drain valves improve efficiency.Improves productivity by proactivelynIndependently-mounted, free-floatingmonitoring and conditioning incomingair and coolant heat exchangers extend lifepower.by reducing thermal stresses.nV-Shield TechnologyAvailable for operation in extremeenvironments up to 55 C (131 F).A totally integrated, leak-free design usingstainless steel pipes and long-life metal-flex hoses.nSuperior elastomeric seals for repeatableIntuitive Controllernleak-free connections.non-board diagnostics, multiple languages.Reduced downstream contamination withstainless steel air piping.nEasily adjustable operating parameters,nBuilt-in optimization sequencing for upto four compressors.Vibration isolation system and metal-flexhoses extend compressor life andreduce noise.nSignificantly reduced potential leak paths.4 Rotary CompressorsSee Features Chart (page 8)for availability by model.
ProductivityTime-Proven Quality AirendsAt the heart of our compressors arerugged, roller bearing-equippedairends, engineered for exceptionalreliability.Premium two-stage airendTrouble-Free OperationIngersoll Rand provides many more ways tonSafe, easy maintenance performed on one sideensure your operation remains productive whilevia removable hinged doors, swing out separatorproviding the lowest cost of ownership.lid and easy-slide heat exchangers.nIncreased uptime, reduced maintenance andMinimized installation costs and complexity withimproved performance with our uniquesingle cooling air inlet and outlet, and easytwo-stage filtration, extended filtration life,exhaust heat management for lower utility costs.superior synthetic Ultra Coolant andnnnEasy-to-use operator interface in 23 languageson-board, time-saving diagnostics.with electronic controller designed for harshHigh-quality air delivered through high-environments.efficiency coolant separation allows as littleas 2 ppm carryover.Rotary Compressors 5
R-Series Compressors: Innovative Design,Ingersoll Randrotary compressorsprovide superioroperating features, benefitsand equipment choices.Mix and match variable andfixed speed motors withsingle- and two-stageairends for the exact levelof performance and economyyour operation and yourbudget require.Efficiency for Variable DemandMaintenance-free,bearingless motor designFewer rotating parts — nopulleys, belts or couplings towear outNirvana Variable Speed Drive (VSD) CompressorsIngersoll Rand VSD compressors maximize the full potential of variable speed technology.Only Ingersoll Rand’s Nirvana VSD technology with the Hybrid Permanent Magnet (HPM ) motor—the highest efficiency motor available—gives you all this: Unlimited starts/stops. Shuts off rather than run unloaded, conserving energy.Rated for continuous duty — 100% load, 24/7,46 C (115 F) — to reduce downtime andlost production.Stable, constant pressure control. Smooth soft-starting — starting ampsalways below full load. Virtually no degradation in specific power at partial load.Variable speed blower allows the compressorto run at a constant discharge temperature.Automatic coolant temperature control toeliminate moisture build up.Efficiency for Constant DemandFixed Speed CompressorsIngersoll Rand R-Series fixed speed compressors are themost reliable and energy-efficient solution for processeswith constant demand. The compressors can be outfitted for continuousand reliable operation in the harshest conditions,even outdoors in rain and dust, from -23 C (-10 F)up to 55 C (131 F).Clean compressor package design with fewercomponents that need servicing.6 Rotary CompressorsContinuous dutyhigh-performanceTEFC induction motor NEMA 4/IP65 electric panels. High-efficiency, quiet centrifugal blower. Voltage and frequency fluctuation protection.
Flexible ChoiceThe Decision is YoursHighest Efficiency AirendsThe following four optimized,energy-efficient packages deliver thecombination of performance andvalue that best fits your specificneeds. At Ingersoll Rand, it’s allabout value and choice!Deliver up to 15%more air than a single-stagecompressor while consumingthe same amount of energy.Variable speed withtwo-stage airendPremium Efficiency and Performance: Two-Stage AirendsIngersoll Rand’s premium efficiency compressors deliverreliability through our unique two-stage airends, renownedfor trouble-free operation and low energy consumption.Variable speed withsingle-stage airend Efficiency and durability through low compressionratio in each stage. Reduced bearing loads. Increased airend life. Minimal maintenance. Coolant curtain reduces energy consumption by injectingFixed speed withtwo-stage airendFixed speed withsingle-stage airendatomized oil into the compressed air stream, significantlylowering the energy required for compression.Time-Proven Reliable AirendsApplying technology to helpour customers achieve theirsustainability goals.Single-Stage AirendsUsed in compressors worldwide, Ingersoll Randsingle-stage airends have proven to be themarket leader in both reliability and efficiency. Precision machined rotors. Highest quality tapered roller bearings. All coolant flow paths are integral to thecast housing, eliminating potential leak paths. Ideal wherever budgets are limited, but theneed for performance is not.Rotary Compressors 7
Contact your Ingersoll Rand representative for more information.Standard FeaturesCategoryDescriptionAirendPremium two-stage airendTime-proven single-stage airendEnergy-saving microprocessor controller easy to operate in 23 languagesProgrammable start/stop operation and remote connectivityBuilt-in optimization sequencer for up to 4 unitsBuilt-in energy savings calculatorScans and adjusts operating parameters in response to filtration changesReal-time electronic maintenance indicators and shutdown protectionBlower speed adaptable to ambient temperatureAutomatic coolant temperature control to eliminate moisture build-upIntegrated line reactor in compliance with industrial EMC standardsAir-cooled sequential cooling system optimized for efficiency & serviceabilityEnergy-efficient and low noise centrifugal blowerGenerous package cooling system rated for 46 C (115 F) ambientMoisture separatorElectronic no-loss condensate drainsStainless steel air pipingVibration isolation pads and premium metal-flex hosesRepeatable leak-free connections with superior elastomeric sealsErgonomic swing-out lid on the separator tankSimple ducting (single air inlet and single air outlet)12-month full package warrantyNoise attenuation enclosurePackage pre-filtrationLong-life filtration and separation elements8,000-hour life Ultra Coolant Flow control by variable speed technologyFlow control by full load/no load regulation systemControl panel protection, NEMA 4/IP65 electricsStar-delta reduced voltage starterHigh-efficiency TEFC IP55 motors - Class F insulation with B riseHybrid Permanent Magnet (HPM ) motorControl panel protection NEMA 12/IP54Variable speed drive on main motor & centrifugal blower motorControllerPAC ProtectionCooling SystemV-Shield TechnologyServicesAuxiliary SystemsMotors &Electrical SystemsFixed Speed o ooooooooooooooooooooooooooooooooooOptional FeaturesWeather ProtectionEnvironmentalPower ProtectionGeneral OptionsSustainable TechnologyOutdoor modification/rain protectionFrost protection to -10 C (14 F)Extreme low ambient protection to -23 C (-10 F)*High ambient protection up to 55 C (131 F)Premium high dust filtrationMotor space heaterWater coolingSea water and harsh water coolingEnergy Recovery System (ERS)Fluid containment systemFood grade coolant and X-tend filtration systemPower Outage Restart Option (PORO)Safety switch disconnectsPhase monitor (protection)Electronic solid state reduced voltage starterFlow control by inlet modulation controlComprehensive service and coverage plan Standard Featureo Optional Feature8 Rotary Compressors“Blank” Not Available* Available in North America OnlyNirvana VSD oooooooooooooo oo
Ingersoll Rand Standard – 50 Hz PerformanceModelR90iR110iR132iR160iMax. Pressurebar g Nominal PowerkW ty (FAD)*m3/min 86184868908457456191,0401,025910724Dimensions ,855x1,836x2,0322,855x1,836x2,032106 x 58x 80106 x 58x 80106 x 58x 80106 x 58x 80106 x 58x 80106 x 58x 80106 x 58x 80106 x 58x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80Weight 06,4506,4506,4506,4506,450Ingersoll Rand Premium – 50 Hz PerformanceModelR90ieR110ieR132ieR160ieMax. Pressurebar g Nominal PowerkW ty (FAD)*m3/min 06675449258958056481,0981,070961775Dimensions ,855x1,836x2,0322,855x1,836x2,032112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80112x 72x 80Weight 07,0507,0507,0507,0507,050Ingersoll Rand Nirvana Standard – 50 Hz PerformanceModelMax. Pressurebar g 14565-14565-14565-145Nominal PowerkW hp90110132160125150175200Capacity (FAD)**m3/min cfm8.47-17.95 299-6348.47-21.66 299-7658.47-24.44 299-8638.47-28.88 299-1,020Dimensions x1,836x2,0322,855x1,836x2,032106 x 58x 80106 x 58x 80112x 72x 80112x 72x 80Weight 05,210Ingersoll Rand Nirvana Premium – 50 Hz PerformanceModelMax. Pressurebar g 065-14565-14565-14565-145Nominal PowerkW hp90110132160125150175200Capacity (FAD)**m3/min cfm8.86-18.7 313-6618.86-23313-8118.86-27.24 313-9628.86-32.05 313-1,132*FAD (Free Air Delivery) is full-package performance including all losses. Tested perISO 1217 : 2009 Annex C and measured at 0.5 bar g/10 psig lower than maximumpressure.Dimensions x1,836x2,0322,855x1,836x2,032112x 72x80112x 72x80112x 72x80112x 72x80Weight (Air-Cooled)kglb2,4952,4952,4952,495**FAD (Free Air Delivery) is full-package performance including all losses. Testedper ISO 1217: 2009 Annex C and capacity range measured at 7.0 bar g/100 psig.Rotary Compressors 95,5005,5005,5005,500
Ingersoll Rand Standard – 60 Hz PerformanceModelR90iR110iR160iMax. Pressurebar g 5200110125145200110125145200Nominal PowerkW 50150150200200200200Capacity (FAD)*m3/min imensions (LxWxH)mmin2,703x 1,466x 2,0322,703x 1,466x 2,0322,703x 1,466x 2,0322,703x 1,466x 2,0322,703x 1,466x 2,0322,703x 1,466x 2,0322,703x 1,466x 2,0322,703x 1,466x x2,0322,855x1,836x2,032106 x 58x 80106 x 58x 80106 x 58x 80106 x 58x 80106 x 58x 80106 x 58x 80106 x 58x 80106 x 58x 80112x 72x80112x 72x80112x 72x80112x 72x80Weight 05,6205,6205,6206,4506,4506,4506,450Ingersoll Rand Premium – 60 Hz PerformanceModelR90ieR110ieR160ieMax. Pressurebar g 5200110125145200110125145200Nominal PowerkW 50150150200200200200Capacity (FAD)*m3/min 5Dimensions 855x1,836x2,032112x 72x80112x 72x80112x 72x80112x 72x80112x 72x80112x 72x80112x 72x80112x 72x80112x 72x80112x 72x80112x 72x80112x 72x80Weight 06,0506,0506,0507,0507,0507,0507,050Ingersoll Rand Nirvana Standard – 60 Hz PerformanceModelMax. Pressurebar g psigR90nR110nR160n4.5-10 65-1454.5-10 65-1454.5-10 65-145Nominal PowerkW hp90110160125150200Capacity (FAD)**m3/min -993Dimensions (LxWxH)mmin2,703x 1,466x 2,0322,703x 1,466x 2,0322,855x1,836x2,032106 x 58x 80106 x 58x 80112x 72x80Weight rsoll Rand Nirvana Premium – 60 Hz PerformanceModelMax. Pressurebar g psigR90neR110neR160ne4.5-10 65-1454.5-10 65-1454.5-10 65-145Nominal PowerkW hp90110160125150200Capacity (FAD)**m3/min cfm9.57-19.54 313-690 2,855x1,836x2,0329.57-23.36 313-825 2,855x1,836x2,0328.86-30.02 313-1,060 2,855x1,836x2,032*FAD (Free Air Delivery) is full-package performance including all losses. Tested perISO 1217 : 2009 Annex C and measured at 0.5 bar g/10 psig lowerthan maximum pressure.10 Rotary CompressorsDimensions (LxWxH)mmin112x 72x80112x 72x80112x 72x80Weight (Air-Cooled)kglb2,4952,4952,495**FAD (Free Air Delivery) is full-package performance including all losses. Testedper ISO 1217: 2009 Annex C and capacity range measured at 7.0 bar g/100 psig.5,5005,5005,500
From compressors to system automation and everythingin between, Ingersoll Rand is your total solution provider. System AutomationCompressor Air FiltrationReceiver Tank Condensate Management Piping DryerAir Filtration Flow ControlIngersoll Rand offers industry leading products and solutions that enablebusinesses around the world to reduce energy consumption and costs anddecrease harmful environmental emissions. From air compressors thatreduce energy consumption to electric-powered golf cars with near-zeroemissions, Ingersoll Rand provides the knowledge, experience andsolutions to help our clients achieve their sustainability goals.Rotary Compressors 11
Ingersoll Rand Industrial Technologies provides products, services and solutions that enhance our customers’ energyefficiency, productivity and operations. Our diverse and innovative products range from complete compressed air systems,tools and pumps to material and fluid handling systems and environmentally friendly microturbines. We also enhanceproductivity through solutions created by Club Car , the global leader in golf and utility vehicles for businessesand ed by:Ingersoll Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll Randdoes not approve specialized equipment for breathing air applications and assumes no responsibility or liability forcompressors used for breathing air service.Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied,regarding the product described herein. Any such warranties or other terms and conditions of sale of products shallbe in accordance with Ingersoll Rand’s standard terms and conditions of sale for such products, which are availableupon request. Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to changewithout notice or obligation. 2010 Ingersoll-Rand Company
Ingersoll Rand R-Series fixed speed compressors are the most reliable and energy-efficient solution for processes with constant demand. Ingersoll Rand rotary compressors provide superior operating features, benefits and equipment choices. Mix and match variable and fixed speed motors with single- and two-stage airends for the exact level
Air-cooled chillers are used to produce chilled water to air-side systems such as primary air fan coil systems, constant air volume systems and variable air volume systems in different zones of the building. An air-cooled screw chiller generally comprises a shell and tube evaporator, an air-cooled condenser with
Air Cooled Chiller Air Air 2 Air Air 6 AIR COOLED CHILLERS Air-cooled chillers are refrigeration machines that remove heat from cooling loads using chilled water and reject this heat into the atmosphere using refrigerant. THEY ALL HAVE fans, condenser coils, and compressors. Air-cooled chillers are used to provide cooling for human comfort and electronic equipment as well as industrial process .
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The air-cooled Rotary chiller utilizes two, three, or four Trane Helirotor compres-sors that operate on two refrigeration cir-cuits. The tonnages of these compressors are 70, 85, and 100 ton, and they are grouped together in different configura-tions to make up the air-cooled product line from 125 to 400 tons. Trane air-cooled Helirotor compressors
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