OPERATORS MANUAL FOR Mi-T-M WCL-30D-0M10 CLARIFIER TYPE .
OPERATORS MANUAL FOR Mi-T-M WCL-30D-0M10CLARIFIER TYPE SOLIDS SEPARATORCAUTIONRISK OF INJURY!READ MANUAL BEFORE OPERATING!This manual is an important part of the water treatment system and mustremain with the unit when you sell it! Copyright 2005, Mi-T-M Corporation Mi-T-M WCL-30D SERIES Operator's ManualForm #37-0596-121406
Table of ContentsINTRODUCTION. 3contents of wcl-30D water treatment system. 4Specifications. 4important safety WARNINGS. 5-7RISK OF ELECTRIC SHOCK OR ELECTROCUTION. 5RISK OF EXPLOSION OR FIRE. 6RISK OF BURSTING. 6RISK OF BURNS. 6RISK FROM MOVING PARTS. 7RISK OF BODILY INJURY. 7flow CHART. 8-9FEATURES. 10-11INSTALLATION. 12-14assembly. 12attire . 13installation. 13-14PREPARATION. 15PRE-OPERATION CHECKLIST. 15PRE-START PROCEDURES. 15START-UP. 15OPERATION. 16MAINTENANCE. 16-17Waste Oil Decanter. 16SLUDGE TUB OPERATION. 17WINTERIZING. 17TROUBLESHOOTING. 18-19STATEMENT OF WARRANTY. 20 Mi-T-M WCL-30D-SERIES Operator's Manual
INTRODUCTIONCongratulations on the purchase of your new Mi-T-M water treatment system! You can be assured your Mi-T-M watertreatment system was constructed and designed with quality and performance in mind. Each component has beenrigorously tested to ensure the highest level of acceptance.This operator's manual was compiled for your benefit. By reading and following the simple safety, installation, operation, maintenance and troubleshooting steps described in this manual, you will receive years of trouble free operationfrom your new Mi-T-M water treatment system. The contents of this manual are based on the latest product informationavailable at the time of publication. Mi-T-M reserves the right to make changes in price, color, materials, equipment,specifications or models at any time without notice.! important !These paragraphs are surrounded by a "SAFETY ALERT BOX". This box is used to designateand emphasize Safety Warnings that must be followed when operating this water treatmentsystem.Accompanying the Safety Warnings are "signal words" which designate the degree or levelof hazard seriousness. The "signal words" used in this manual are as follows:DANGER: Indicates an imminently hazardous situation which, if not avoided, WILLresult in death or serious injury.WARNING: Indicates a potentially hazardous situation which, if not avoided, COULDresult in death or serious injury.CAUTION: Indicates a potentially hazardous situation which, if not avoided MAYresult in minor or moderate injury.The symbols set to the left of this paragraph are "Safety Alert Symbols". These symbolsare used to call attention to items or procedures that could be dangerous to you or otherpersons using this equipment.ALWAYS PROVIDE A COPY OF THIS MANUAL TO ANYONE USING THIS EQUIPMENT.READ ALL INSTRUCTIONS BEFORE OPERATING THIS WATER TREATMENT SYSTEM ANDESPECIALLY POINT OUT THE "SAFETY WARNINGS" TO PREVENT THE POSSIBILITY OFPERSONAL INJURY TO THE OPERATOR.Once the unit has been uncrated, immediately write in the serial number of your unit in the space provided below.SERIAL NUMBERInspect for signs of obvious or concealed freight damage. If damage does exist, file a claim with the transportationcompany immediately. Be sure that all damaged parts are replaced and that the mechanical and electrical problemsare corrected prior to operation of the unit. If you require service, contact Mi-T-M Customer Service.CUSTOMER SERVICECALL OUR TOLL-FREE NUMBERfor the Sales or Service Center nearest you!800-553-9053Please have the following information available for all service calls:1. Model Number2. Serial Number3. Date and Place of PurchaseMi-T-M WCL-30D SERIES Operator's Manual
contents of WCL-30D water treatment systemCarefully unpack your new Mi-T-M Clarifier Type Solids Separator. Check the contents against the packing list. Contactthe freight line if a damage claim is required on any component. The following items are the basic equipment sent withyour Clarifier Type Solids Separator.1. Sump Pump2. Unattached Float with Piggy Back Plug for Sump Pit3. Claifier Type Solids Separatora. Clarifier Tankb. Upper Standc. Lower Stand4. Ozone Generator5. Ozone Pump6. Waste Oil Decanter7. Sludge Tub8. Sludge Hose9. ManualAccessories: 165 gallon product tank80 gallon product tankLadder and MezzaninespecificationsModelWCL-30D-0M10Maximum Flow30 GPMElectrical230 Volt1 Phase10.0 AmpsSump Pump1/2 HPOzone Generator24 grams/dayOzone Pump1/2 HPClarifier Capacity600 GallonOil Coalescing Area425 Square FeetWaste Oil Decanter25 GallonDimensions (LxWxH)62" x 78" x 116"Net Dry Weight (Approx.)800 lbs. Mi-T-M WCL-30D-SERIES Operator's Manual
important safety WARNINGSWARNING: When using this product, basic precautions should always be observed, including the following:READ ALL SAFETY WARNINGS BEFORE USING WATER TREATMENT SYSTEMHAZARDRISK OF ELECTRIC SHOCKOR ELECTROCUTIONPOTENTIAL CONSEQUENCESerious injury or death could occurif the water treatment system isnot properly grounded. Your watertreatment system is powered byelectricity and may cause electricshock or electrocution if not installedproperly.PREVENTIONInstallation of this unit, including all electricalconnections, must comply with all local, stateand national codes.This product must be grounded. Connect to aGFCI circuit breaker when available. If the unitshould malfunction or breakdown, groundingprovides a path of least resistance for electriccurrent to reduce the risk of electric shock. Donot ground to a gas supply line.Improper connection of the equipmentgrounding conductor can result in a risk ofelectrocution. Check with a qualified electricianor service personnel if you are in doubt as towhether the system is properly grounded.Always be certain the unit is receiving propervoltage ( /- 5% of the voltage listed on thenameplate). Before installing electricalconnections, be certain the power switchesare in the "OFF" position.Keep all connections dry and off the ground.Do not touch pump, pump motor, dischargepiping or water when the unit is connected tothe power supply; regardless of whether theunit is operating correctly or experiencing anoperation failure.Electrical shock may occur if water DO NOT allow metal components of the watertreatment system is not operated treatment system to come in contact with liveproperly.electrical components.Never operate the water treatment system withsafety guards/covers removed or damaged.Ensure all electrical covers are securely inplace when unit is operating.Any electrical wiring or repairs performed onSerious injury or death may occur if this water treatment system should be done byelectrical repairs are attempted by Authorized Service Personnel in accordanceunqualified persons.with National and Local electrical codes.Before opening any electrical enclosure,always shut off the water treatment systemand drain the water. Disconnect the watertreatment system from the power source. Ifthe power disconnect is not in sight, lock it inthe open position and tag it to prevent powerusage. (Never assume the water treatmentsystem is safe to work on just because it is notoperating, it could restart at any time! Alwaysdisconnect from the power source.) Allow thewater treatment system to cool down. Servicein a clean, dry, flat area.Mi-T-M WCL-30D SERIES Operator's Manual
important SAFETY WARNINGSREAD ALL SAFETY WARNINGS BEFORE USING WATER TREATMENT SYSTEMHAZARDPOTENTIAL CONSEQUENCEPREVENTIONRISK OF EXPLOSION OR FIRE Serious injury or death could occurfrom an explosion or fire causedby a system electric spark.This unit must be placed in an area that iswell ventilated, free of flammable vapors,combustible dust, gases or other combustiblematerials.Serious injury or death could occurfrom bursting caused by excessivepressure in the system.Do not use this water treatment system to pumpflammable material! An explosion could occurfrom a gas vapor buildup inside the system.Serious injury may occur ifattempting to start the watertreatment system when the pumpis frozen.In freezing temperatures, the unit must alwaysbe warm enough to ensure there is no iceformation in the pump. Do not start the watertreatment system if it has been in a freezingenvironment without first allowing the pumpto thaw.Serious injury may occur fromtouching the electrical motor.This area can remain hot forsome time after the watertreatment system is shutdown.Never allow any part of your body to contactthe electrical motor until cooled.RISK OF BURSTINGRISK OF BURNS Mi-T-M WCL-30D-SERIES Operator's Manual
important safety WARNINGSREAD ALL SAFETY WARNINGS BEFORE USING WATER TREATMENT SYSTEMHAZARDRISK FROM MOVING PARTSRISK OF BODILY INJURYPREVENTIONPOTENTIAL CONSEQUENCEDo not operate the unit without all protectiveSerious injury may occur to theoperator from moving parts on the covers in place.water treatment system.Follow the maintenance instructions specifiedin the manual.Injury may occur from the watertreatment system.DO NOT DRINK THE WATER IN THEWATER TREATMENT SYSTEM!! This isnon-potable water and is not suitable forconsumption.DO NOT allow children to operate this unit.DO NOT overreach or stand on unstablesupport.Wet surfaces can be slippery, wear protectivefoot gear and keep good footing and balanceat all times.Know how to stop the water treatment system.Be thoroughly familiar with controls.Injury may occur from chemicalscontacting the skin.Before servicing, ALWAYS shut off the watertreatment system.Never use any solvents or highly corrosivedetergents or acid type cleaners with this watertreatment system.Keep all chemicals out of the reach ofchildren!Consult Material Safety Data Sheets for safehandling of chemicals used with your system,especially oxidizers and acids.!SAVE THESE INSTRUCTIONS!Mi-T-M WCL-30D SERIES Operator's Manual
wcl-0020-030700-wkbWater treatment system flow chart Mi-T-M WCL-30D-SERIES Operator's Manual
CLARIFIER TYPE OIL/WATER/SOLIDS SEPARATOR FLOW CHARTAs pressure washers are being operated, used water flows into the Wash Water Catch Pit (1). From there, it movesto the 3-Stage Collection Pit (2). Heavy debris falls to the bottom of the pit where it is trapped by a weir which isdesigned to stop heavy debris while allowing the remaining water to move into the Sump Pit (3). The Sump Pump (4)draws water from the Sump Pit (3) and brings it through the Water Inlet Flow Control Valve 1. This adjustable valveis used to regulate the flow of water entering the water clarification tank. A Flow Meter (5) is positioned just ahead ofthe water clarification tank. The water enters the water clarification tank through the Inlet Tee (6) and is directed downto the Diverter Tee (7). From there the water is deflected downward by the Solids Deflection Cone (8), then to theSolids Separation Chamber (9). The Solids Separation Chamber (9) allows the velocity of the water to slow so thatany suspended solids settle to the bottom. The water then rises up through the Oil Coalescing Cones (10).1) The non-emulsified oil molecules in the water adhere to the Oil Coalescing Cones (10). When enoughoil molecules attach to each other, they form oil droplets. The oil droplets are carried along with the waterthrough the Top Separator Cone (11) and into the Oil Separation Chamber (12), where the oil dropletsfloat to the surface. The Oil Skimmer (13) is positioned near the top of the Oil Separation Chamber (12)which allows the thin layer of surface oil and water to drain into the Waste Oil Decanter (14). Since oil islighter than water, the oil floats to the top and is released from the Waste Oil Decanter (14) when the WasteOil Release Valve 2 is opened. Excess water is returned to the Wash Water Catch Pit (1).2) The solids that accumulate in the bottom of the Solids Separation Chamber (9) should be regularly drainedthrough the Solids Drain Valve 3 into the Sludge Tub (15) where the solids are filtered out and the wateris returned to the Wash Water Catch Pit (1). The Filter Bag (16) is biodegradable and may be tied off anddisposed of as it is filled. If the solids accumulated at the bottom of the Solids Separation Chamber (9) areunable to drain, the Clean Out Valve 4 may be accessed to break the accumulation free.3) An Anti-siphon Device (17) is attached to the Inlet Tee (5) to relieve any suction that may develop whenthe Sump Pump (4) is turned off, preventing any siphoning of water back out of the water clarification tank.Water then flows through the Ozone Pump Valve 5 down into the Ozone Pump (18) where it is forced through theOzone Injector (19) and back up into the Oil Separation Chamber (12).1) Ozone is generated by oxygen molecules passing through a corona discharge Ozone Generator (20). Thisis an electric charge which causes the oxygen atoms to become ozone molecules. Since ozone moleculesare extremely unstable, they only retain their structure for a very short time. For this reason, ozone cannotbe stored, but must be continually produced by the Ozone Generator (20).2) Ozone kills bacteria approximately 3,000 times faster than chlorine.3) The flow of ozone is controlled by the Ozone Flow Control Valve 6.Water then flows from the Oil Separation Chamber (12) through the Outlet Ring (21) and into the Outlet Tee (22).The Outlet Tee (22) directs the water into the Product Tank (23) where it is held for further treatment or discharge asmay be appropriate to your situation.Mi-T-M WCL-30D SERIES Operator's Manual
wcl-30D-0M10 FEATURES 110706-PJHfeatures for wcl-30d-Water Inlet Flow Control Valve 1-Waste Oil Release Valve 2-Solids Drain Valve 3-Clean Out Valve 4-Ozone Pump Valve 5-Ozone Flow Control Valve 65. Flow Meter6. Inlet Tee7. Diverter Tee8. Solids Deflection Cone9. Solids Separation Chamber10. Oil Coalescing Cones11. Top Separation Cone12. Oil Separation Chamber13. Oil Skimmer14. Waste Oil Decanter15. Sludge Tub16. Filter Bag17. Anti-siphon Device18. Ozone Pump19. Ozone Injector20. Ozone Generator21. Outlet Ring22. Outlet Tee23. Product Tank24. Product Tank Outlet25. Product Tank Lid26. Clarifier Tank Lid28. Oil Decanter Lid29. Oil Decanter Outlet30. Sludge Tub Lid31. Sludge Tub Outlet32. Inlet33. Sludge Outlet Assembly34. Sludge Hose35. Control Panel36. Master Switch37. Sump Pump Switch38. Ozone System Switch39. Hour Meter40. Power Indicator Light10Mi-T-M WCL-30D-SERIES Operator's Manual
wcl-0001C-030300-WKBwcl-0001B-030300-WKBfeatures for wcl-30dMi-T-M WCL-30D SERIES Operator's Manual 11
INSTALLATIONASSEMBLY Of WCL-30D-0M10:To assemble the Clarifier Type Solids Separator, first unpack all components and check for damage. Contact thefreight line if a damage claim is required on any component. Below is a list of components that need to be assembledto the Clarifier Type Solids Separator unit.DESCRIPTIONQTYLeg Extensions4Upper Stand Assembly 1Bolts8Washer 16Locknuts8Sludge Outlet Assembly 1Sludge Hose 1Sludge Tub 1Inlet Plumbing Assembly 1Oil Skimmer Drain 1Waste Oil Decanter 112WCL-30D-0M10 INSTALLATION 110706-PJH1. Assemble the Leg Extensions to the Upper Stand Assembly with Bolts, Washers and Locknuts.2. The Ozone Generator should be hung above the Clarifying Tank water level. It may hang from the top lip ofthe Clarifying Tank, or it may be wall mounted.3. Place Oil Decanter under Oil Skimmer Drain.4. Run plumbing or house from Oil Decanter back to pit.5. Couple Sludge Tub to Sludge Outlet Assembly with Sludge Hose.Mi-T-M WCL-30D-SERIES Operator's Manual
INSTALLATIONattire:1. Proper attire is essential to your safety. It is advised to utilize whatever means necessary to protect eyes, ears, andskin.INSTALLATION:1. A Collection Pit System must already be an established structure before installing the Clarifier Type Oil/Water/Solids Separator. A well designed pit system is critical for the proper operation of the treatment system. Consultyour Mi-T-M dealer for installation requirements.2. Place the Clarifier Type Oil/Water/Solids Separator on a hard, level surface in an area free of flammable vapors,combustible dust, gases or other combustible materials. Set the unit so your have access to the Water Inlet FlowControl Valve 1 and the Solids Drai
Mi-T-M WCL-30D SERIES Operator's Manual 3 Congratulations on the purchase of your new Mi-T-M water treatment system! you can be assured your Mi-T-M water treatment system was constructed and designed with quality and performance in mind. Each component has been rigorously tested to ensure the highest level of acceptance.
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