High Purity Ball Valves - A-T Controls

High Purity Ball ValvesSeries HP Forged Ball ValvesSeries H78 Cast Ball ValvesBPE Compliant Ball Valves(ASME BPE 2019)1

High PurityBall ValvesHP Forged High Purity Available sizes 1/2”-4”TFM -1600 Seats standardB-Line Flow DesignBody Material - ASTM A182 F316LControlled Sulfur ContentLow Ferrite ContentH78 Cast High Purity Available sizes 1/2”-4”TFM -1600 Seats standardB-Line Flow DesignBody Material - ASTM A351 CF3MControlled Sulfur ContentHigh Purity Valve Product Features1)2)3)4)5)6)7)8)9)10)2All TFM -1600 soft goods that are FDA, USP23 Class VI, and 3A compliantLubricant freeNo ElastomersEncapsulated boltsLow ferriteThree piece swing-out design for easy cleaning.ASTM A193 Grade B8 bolts and ASTM A194 Grade 8 nuts.MTRs supplied as standard on all wetted metallic parts.Bubble Tight Bi-directionalUnique traceable serial number

Standard Materials and OptionsMaterials:End connections: Hygienic ClampsThe Hygienic Clamp Ferrules Ends, also known as SanitaryClamp, Tri-Clover or Tri-Clamp fitting, are machinedto the ASME BPE standard per Table DT-7-1. HygienicClamps are used to quickly disconnect and reconnecttubing and are used for clean in place (CIP) areas. Tube EndsAll Tube Ends are made to table DT-4-1 in the ASMEBPE standard with square cut ends and free from burrs.This is essential as tube ends shall have a consistentflow through the tube to keep from having a location forresidual product to buildup. Additionally, the HP Seriesand H78 Series have a sulfur content that complies to theBPE requirement of .005%-.017%. Lastly, the valves arenot required to be disassembled before welding if usingproper welding procedures. TFM -1600The HP and H78 soft goods are exclusively made fromTFM -1600 and contain NO elastomers. TFM -1600 isa common material for the biopharmaceutical industry,however, other polymers can be provided upon request.TFM -1600 is a polymer that is compatible with a widevariety of media and processes. TFM -1600 is FDA,USP23 Class VI and 3A compliant.FerriteA-T Controls, Inc. certifies that the HP Series has a DeltaFerrite measurement of less than 1% for all wettedparts. A-T Controls, Inc. also certifies that the H78 Serieshas a Delta Ferrite measurement of less than 2% for allwetted parts. Having a low ferrite content is important asit makes the material more corrosion resistant because itcontains less iron. Ferrite can form as steel solidifies.Features: B-Line Flow DesignThe dimensions of the port opening are an exact matchto the connnected end. This design is customary to BPEcompliant valves as it provides consistent flow through theball, seat and ends. The uniform flow design allows forthorough cleaning and draining. VacuumThe HP series and H78 series are rated for full vacuumand can be helium leakage tested as an option to ISO15848-2 upon request. Surface FinishSmooth surfaces are essential to avoid having an area forbacteria to develop.BPEAs a standard, theDesignation Ra Max μininternal polish ofNo FinishSF0the HP and H78Requirementsurface finish exceedSF120the surface finishSF225requirements of theSF330SF1 surface finish. AnSF415SF4 electropolishedsurface finish isSF520achievable uponrequest. Other surfaceSF625finishes available.MechanicallyPolished Sulfur ContentFor all tube ends for both the H78 and HP series, thematerial is certified to have between .005 to .017%.A controlled sulfur content is important for automaticorbital welding which is commonly used in thebiopharmaceutical industry. An orbital welder cannotcontrol the weld as well as a manually operated weldercould. If there is a difference in sulfur content of the twomaterials being joined together, it can cause the weld tonot fully penetrate the material which could cause theweld to be rejected.ElectropolishedafterMechanicallyPolished 316L316L is a commonly used material in the BPE industrybecause of its weldability, corrosion resistance properties,compatibility with a wide range of services, and thechromium layer that forms during the passivationprocess that keeps the base metal from leaching into theprocess and shields it from the media. All wetted metalliccomponents of the HP Series and H78 Series go througha passivation process after being machined. The HPseries complies with ASTM A182 F316L and DIN 1.4404requirements and is certified to have a ferrite reading ofless than 1%. The H78 series complies with ASTM A351CF3M and is certified to have a ferrite reading of lessthan 2%.3

Series HPForged High PurityBall ValveSizes 1/2”-4”1500 PSIG, 1/2”-1”1000 PSIG, 1-1/2”-2”600 PSIG, 2-1/2”-3”450 PSIG, 4”Available in A182-F316LSF1, Mechanically Polished StandardSF4, Electropolish OptionA-T Controls’ Series HP high purity ballvalves feature a high quality A182-F316Lforging. They are available with BPEcompliant hygienic clamp or tube ends.Superior leak protection is accomplishedby using a live-loaded packing systemfeaturing Belleville washers and chevron(v-ring) packing.3-Piece Body DesignBPE, Hygienic Clamp Ends orTube OD Ends“B-Line” Flow DesignTFM -1600 SeatsSFP4 or better, polymeric surfacesSuperior Live Loaded PackingSystemPyramidal Stem Seal DesignBlowout Proof StemOptional Lockable Manual HandleUnique Serial NumbersDocumentation & TraceabilitySTANDARDSDesignEnd ConnectionsPressure TestingMarking System for ValvesMaterial CertificationQuality AssuranceCanada RegistrationASME BPE-2019, ASME B16.34-2017ASME BPE-2019ASME BPE-2019 & EN 12266-1ASME BPE-2019ASME BPE-2019, EN 10204-3.1 MTRISO 9001:2015CRN 0C20761.5Optional: API 598 Pressure Test4Excellent for a variety of applications Clean SteamHigh Purity WaterHigh Purity GasClean Dry Air (CDA)Water for Injection (WFI)VALVESIZEVALVE 01,0501,900 UltrafiltraionGas DeliverySterilizationSilicon WaferManufacturing. . . in various Industries Bio-PharmPharmaceuticalFood and BeverageCosmetics/Personal CareBrewing/DistillingSemiconductorsGas Delivery SystemsSterilization Systems

HP SeriesForged High Purity Ball ValveBody RatingsPressure vs. Temperature1/2" 1"Shell Pressure103.493.182.712001-1/2" 2"72.462.190051.72-1/2” 3"60041.44"31.020.7300PRESSURE IN Δ BARPRESSURE IN Δ PSIG15001/2"-1"1-1/2"-2"2-1/2"-3" F F FPSIPSI-20 1500 -20 1000 -20 4"PSI FPSI600-20 450100 1500 100 1000 100 600100 450150 1389 150 925150 555150 450200 1278 200 850200 510200 450300 1140 300 758300 455300 450400 1050 400 700400 420400 420500 983500 655500 395500 395600 930600 620600 370600 325Note: When using hygienic ferrule ends, the pressure rating maybe limited to the pressure rating of the gaskets and 00(204)500(260)600(316)TEMPERATURE IN F ( C)Seat RatingsPressure vs. Temperaturefor TFM -1600 00(38)200(93)300(149)500(260)in-lbs40-100 6003/4"400 6001"125100 6001-1/2"225200 6002"300300 6002-1/2”45010.3387 6003”9500500 04”1,50020.7400(204)Size1/2"31.0TFM -1600TFM -1600Breakaway Torquesfor TFM -1600PSI41.4300Seat P Pressure F51.7600PRESSURE IN Δ BARPRESSURE IN Δ PSIG1500600(316)TEMPERATURE IN F ( C) At temperature, the maximum pressure for the valve is limited by either the valve body, seat, or seals; whichever is lower.5

HP SeriesForged High Purity Ball ValveBill of Materials234MATERIALS LIST6NO.PART NAMEQTYMATERIAL1BODY1ASTM A182-F316L2END CONNECTION2ASTM A182-F316L3END CONNECTION2ASTM A182-F316L4BALL1ASTM A479-316L5SEAT/BODY GASKET2TFM -1600 FDA6STEM1ASTM A182-F316L7BODY BOLT#ASTM A193 GR B88BODY NUT&ASTM A194 GR 89THRUST BEARING1TFM -1600 FDA10PACKING SET1TFM -1600 FDA11PACKING GLAND1ASTM A276-31612CONICAL SPRING WASHER2ASTM A167-30213PACKING/HANDLE NUT2ASTM A276-31614LOCKING SADDLE1ASTM A167-30215HANDLE1ASTM A240-30416HANDLE STOP1ASTM A276-31617LOCKING ARM (option)1AISI 304SS18LOCKING PLATE (option)1AISI 304SSOptional Lock Plate & Arm# FOR 1/2”-2” - 4 PCSFOR 2-1/2” - 10 PCSFOR 3” - 8 PCSFOR 4” - 24 PCS& FOR 1/2”-2” - 4 PCSFOR 2-1/2”-4” - 0 PCS

PPP(Tube ID)(Tube OD)Dimensions (IN)Valve DimensionsSIZEABDEJKOperator 411.362.340.8251.005/16"-182.7563/8"-164.01690A-T Controls reserves the right to change product designs and technical/dimensional specifications without notice.1/2”2”4”7

HP SeriesForged High Purity Ball ValveForged High Purity Automated SizingHP SeriesDouble ActingHP SeriesSpring ReturnValveSizeTorque(in*lbs)80 PSIGABCDE60 in*lbs)80 PSIGABCDE60 9860 psi Spring Return assemblies will have 4 springs (indicated by 4 at the end of the size/model number.80 psi will have the standard 5 springs per side, no designation required.8

TMC3 Electronic Modulating Card (120/220VAC) 10 Bit Microprocessor controller for precisepositioning and control4-20mA, 1-5mA, 0-10 VDC, 1-5 VDC, 0-135Ohm or Command Signal PotentiometerTMC3 Can be programmed to Fail in Place, FailCW, or Fail CCW on loss of command signalCharacterized Control-Linear, quick opening(Square root), or Equal Percentage (Square)OnBoard 4-20 mA transmitter (standard) WE-690CSA Approved,Type 4 & 4X,IP67WE-500CSA Approved,Type 4 & 4X,IP67HP 58.1213.31WEM-264010.2011.428.1214.49Explosion proof actuators available.9

HP SeriesForged High Purity Ball ValveForged High Purity Stainless Steel Automated SizingHP SeriesStainlessSteelDouble ActingValveSizeTorque(in*lbs)80 PSIGABCDE60 1.188.126.12ABCDE60 PSIGABCDEValveSizeHP SeriesStainlessSteelSpring Return1/2"Torque80 R417.957.801.188.127.5860 psi Spring Return assemblies will have 4 springs (indicated by 4 at the end of the size/model number.80 psi will have the standard 5 springs per side, no designation required.Also available:Featuring TRIAC Series S2 Stainless SteelPneumatic Actuators10APL-9 SeriesStainless SteelType 4X, IP 67Limit Switch

H78 SeriesCast High PurityBall ValveSizes 1/2”-4”1000 PSIG, 1/2”-2”600 PSIG, 2-1/2”507 PSIG, 3”393 PSIG, 4”Available in A351 CF3MSF1, Mechanically Polished StandardSF4, Electropolish OptionA-T Controls’ Series H78 high purity ballvalves feature a high quality A351 CF3Mcasting. They are available with BPEcompliant hygienic clamp or tube ends.Superior leak protection is accomplishedby using a live-loaded packing systemfeaturing Belleville washers and chevron(v-ring) packing.3-Piece Body DesignBPE, Hygienic Clamp Ends orTube OD Ends“B-Line” Flow DesignTFM -1600 SeatsSFP6 or better, polymeric surfacesSuperior Live Loaded PackingSystemPyramidal Stem Seal DesignBlowout Proof StemLockable Manual Handle StandardUnique Serial NumbersDocumentation & TraceabilitySTANDARDSDesignEnd ConnectionsPressure TestingMarking System for ValvesMaterial CertificationQuality AssuranceCanada RegistrationASME BPE-2019, ASME B16.34-2017ASME BPE-2019ASME BPE-2019 & EN 12266-1ASME BPE-2019ASME BPE-2019, EN 10204-3.1 MTRISO 9001:2015CRN 0C21013.5 (in progress)Optional: API 598 Pressure TestExcellent for a variety of applications Clean SteamHigh Purity WaterHigh Purity GasClean Dry Air (CDA)Water for Injection (WFI)VALVESIZEVALVE 01,0501,900 UltrafiltraionGas DeliverySterilizationSilicon WaferManufacturing. . . in various Industries Bio-PharmPharmaceuticalFood and BeverageCosmetics/Personal CareBrewing/DistillingSemiconductorsGas Delivery SystemsSterilization Systems11