Eaton SPD Series - NoOutage

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Instruction Manual IM01005031EEffective November 2009Eaton SPD SeriesFor Mounting External ToElectrical Distribution EquipmentTable of Contents1.0 Introduction2.0 Installation3.0 Operating Features4.0 Troubleshooting5.0 Specifications6.0 Ordering Guidelines7.0 Warranty

Eaton SPD SeriesFor Mounting External ToElectrical Distribution EquipmentIM01005031ENovember 20091.0 Introduction1.1 Manual OrganizationThis Installation Manual describes the safe installation, testing andoperation of The Eaton SPD Series Surge Protective Device (SPD).This manual is organized into seven sections, as follows:1.0 Introduction2.0 Installation3.0 Operating Features4.0 Troubleshooting5.0 SpecificationsWARNINGArc flash during installation could cause injury. Use appropriate safety precautions and equipment for arc flash protection.1.4 Catalog Numbering SystemEach Eaton SPD Series unit has a name plate that identifies theparameters used for manufacture. These parameters are expressedin letters and numbers, to reflect the Series, kA Rating, VoltageCode, Feature Package, and Application, as shown in Table 1.Table 1. Catalog Numbering System6.0 Ordering Guidelines7.0 WarrantySPD 250 480D 2 K1.2 Product OverviewThe Eaton SPD Series protects critical electrical and electronic equipment from damage by power surges. This is done by shunting highenergy lightning surges (and other transient disturbances) awayfrom the equipment being protected. It does this in nanoseconds byproviding a low impedance surge path to ground while supportingpower frequency voltage.The Eaton SPD Series is designed to mount on the wall (or othervertical surface) as close as possible to the electrical cabinet. TheSPD Series is available in voltage ratings from 120-600V AC, surgecurrent capacity ratings from 50kA to 400kA, and NEMA 1, NEMA 4or NEMA 4X enclosures.The Eaton SPD Series is available in three feature packages (Basic,Standard, and Standard with Surge Counter), as described in Section3, Operating Features. Each model is available in Delta, Wye, andSplit Phase wiring configurations.All Eaton SPD Series models have been tested and certified byUnderwriter’s Laboratory (UL ), to comply with UL Standard 1449,3rd Edition.1.3 Safety PrecautionsA licensed/qualified electrician must complete all instructions in thismanual in accordance with the National Electric Code (NEC ), state,and local codes, or other applicable country codes. All applicablelocal electrical codes supersede these instructions.SerieskA Rating250 the kA rating (50 – 400 kA),480D the voltage,2 the feature package (Basic, Standard, Standard With SurgeCounter), and,K the Application Suffix (such as NEMA 1 or NEMA 4 with internaldisconnect).These numbers appear as part of the product label attached to theside of the SPD. See Figure 1.IMPROPER WIRING COULD CAUSE DEATH, INJURY AND/OR EQUIPMENT DAMAGE. ONLY LICENSED/QUALIFIEDELECTRICIANS WHO ARE TRAINED IN THE INSTALLATION ANDSERVICE OF ELECTRICAL SERVICES ARE TO INSTALL ANDSERVICE THIS EQUIPMENT.eaton corporation www.eaton.comFeature PackageSPD SPD model,WARNING2ApplicationFor example, a 480 volt Delta (3-wire plus Ground) for use in aNEMA 1application requires an SPD model SPD 250480D2K, where:IMPROPER INSTALLATION COULD CAUSE DEATH, INJURYAND EQUIPMENT DAMAGE. FOLLOW ALL WARNINGS ANDCAUTIONS. COMPLETELY READ AND UNDERSTAND THEINFORMATION IN THIS INSTRUCTION MANUAL BEFOREATTEMPTING TO INSTALL OR OPERATE THIS EQUIPMENT.HAZARDOUS VOLTAGES ARE PRESENT INSIDE THE SPDDURING NORMAL OPERATION. FOLLOW ALL SAFE WORKPRACTICES TO AVOID ELECTRICAL SHOCK.Voltage CodeFigure 1. Product Label

Eaton SPD SeriesFor Mounting ExternalToElectrical Distribution EquipmentIM01005031ENovember 2009warning1.5 Equipment TestingWARNINGturn off the power supply before working in any electricalcabinet or on any circuit breaker panel. failure to do so couldresult in injury or death from electrical shock.CONDUCTING DIELECTRIC, MEGGER, OR HI-POTENTIAL TESTING WITHTHE SPD INSTALLED WILL CAUSE INTERNAL DAMAGE TO THE spd. THESPD will also cause the test to fail.Every Eaton SPD Series unit is tested at the factory for dielectricbreakdown. No further SPD testing is required for installation.If you desire to test distribution equipment by performing dielectric,megger, or hi-potential tests, any installed SPD must be disconnected from the power distribution system to prevent damage tothe unit.Follow this procedure to safely disconnect the SPD:1. For SPDs connected to a circuit breaker or fuse:a. 3-wire Delta SPDs: Turn off the circuit breaker or removethe fuses from the fuse holder to isolate the SPD.b. Wye and Split phase SPDs: Turn off the circuit breakeror remove the fuses from the fuse holder to isolatethe SPDa. 3-wire delta SPDs: Turn off the circuit breaker toisolate the SPD, if connected through a circuitbreaker.b. Wye connected SPDs: Turn off the circuit breaker andremove the Neutral connection.2.0 Installationwarninginstalling an spd that is improperly rated for the electricalsystem voltage could create a potentially hazardous condition, resulting in injury or equipment damage.2.1 Preparation for Installationcautioneaton spd series products must be installed or replaced by aqualified electrician to avoid injury or equipment damage.Before installing an Eaton SPD Series unit, do the following: Verify that the area is clear of any dirt, debris or clutter that mayhamper the installation process. Verify that there is enough space to install the SPD. See Section2.3, Installation Procedures for dimensions. Confirm that all tools and equipment needed for the installationare available. Confirm that the system voltage and wiring configuration is thesame as the SPD you are installing. Check the voltage ratinglabel on the side of the SPD.noticea poor ground, or grounding/bonding violations, could prevent the spd from performing as specified.do not use the spd to carry or pass through ground to otherdevices or leads. Damage to the equipment may result. Check the facility grounding system. All grounding, bonding, andearthing must meet the NEC and any other national, state andlocal electrical codes.2.2 Installation LocationsEaton’s SPD Series can be installed next to, above, or below anyexisting electrical enclosure.The ideal mounting location for the Eaton SPD Series is as close aspossible to the electrical enclosure. The Eaton SPD Series should bemounted in such a way as to minimize any sharp bends in the wiringconduit.2.3 Installation Procedures1. Before mounting the SPD first determine the ideal loca-tion and ensure that the mounting surface is sufficienttosupport the weight of the SPD (See Figures 2, 3, 4, 5, and 6 onpages 4, 5, and 6 for model weights). The SPD should be mounted as close a possible to the electrical enclosure and as closeas possible to the wiring connection point within the enclosure.This will ensure a minimum wire length and maximum SPDperformance.2. Lay out the four enclosure mounting holes using theenclosure dimensions provided in Figures 2, 3, 4, 5 and 6 onpages 4, 5 and 6. Drill the appropriate holes per the productdimensions. Note: NEMA 1 enclosures require a #10 fastenerand NEMA 4 and 4X enclosures require a 1/4 inch fastener.3. Determine the correct length and install metal conduitonto the SPD. NEMA 1 SPDs have a 3/4 inch trade sizechase nipple and NEMA 4 and NEMA 4X SPDs have 3/4inch trade size hubs. Route all Phase, Neutral (whereapplicable), Ground and Form C (where applicable) wiresthrough the conduit.4. Determine the hole location on the receiving electricalenclosure and either remove the knock-out provided ordrill the appropriate size hole at this location. Route theSPD wires through the enclosure hole and mount the SPDenclosure.5. Select the correct wiring diagram for the SPD you are install-ing. You must refer to this diagram while wiring the SPD.See Figures 8, 9, 10, and 11 on page 7.6. Determine the wire length required to make the SPD Phaseconnections and cut the wires to the appropriate length. (Tomaximize SPD performance, wire length should be as short as possible). Connect the Phase wires. Note: For wire lengths longerthan 4 inches, Phase wires should be twisted once for each4 inches of wire length to maximize SPD performance.eaton corporation www.eaton.com3

IM01005031ENovember 20097. Determine the wire length for the Ground and Neutral(where applicable) wires and cut these wires as needed.Again, keep these wires as short as possible to maximizeSPD performance.8. Standard and Standard with Surge Counter SPDs also provide wiring for Form C relay contacts. This connection can beused for remote monitoring of the SPD. The Form C contacts arerated at 150V AC or 125V DC at 1A. Make the remote monitoringconnections per the Form C wiring diagram in Figure 7. Followall national, state and local electrical codes when makingthese connections.Figure 2. NEMA 1 (With Flushmount) (Suffix L)4eaton corporation www.eaton.comEaton SPD SeriesFor Mounting External ToElectrical Distribution Equipment

Eaton SPD SeriesFor Mounting ExternalToElectrical Distribution EquipmentIM01005031ENovember 2009Figure 3. NEMA 1 (Suffix K)Figure 4. NEMA 4 - 4X (Suffix N, P)eaton corporation www.eaton.com5

IM01005031ENovember 2009Figure 5. NEMA 1 (With Disconnect) (Suffix M)Figure 6. NEMA 4-4X (With Disconnect) (Suffix O, Q)6eaton corporation www.eaton.comEaton SPD SeriesFor Mounting External ToElectrical Distribution Equipment

Eaton SPD SeriesFor Mounting ExternalToElectrical Distribution EquipmentIM01005031ENovember 2009BLUE / WHITECOMMONRED / WHITENORMALLY OPENORANGE / WHITENORMALLY CLOSEDFigure 7. Sidemount Form C WiresFigure 10. 3-Phase Wye UnitsFigure 8. Split Phase UnitsFigure 11. High Leg Delta UnitsFigure 9. 3-Phase Deltaeaton corporation www.eaton.com7

Eaton SPD SeriesFor Mounting External ToElectrical Distribution EquipmentIM01005031ENovember 20093.0 Operating Features3.2.2 Standard Feature Package3.1 GeneralThe Eaton SPD Series Standard Feature Package display is shown inFigure 13.The Eaton SPD Series comes in three feature packages: Basic,Standard, and Standard with Surge Counter. The operating specificsof each feature package are described below.The Eaton SPD Series requires no operator involvement other thanto monitor the display panel to determine status of the SPD.After system power is applied, the SPD automatically begins protecting downstream electrical equipment from voltage transients.Some SPD units have a Form C relay contact that allows for theremote indication of SPD status. Form C contact wires are permanently connected to the SPD.3.2 Displays and IndicatorsAll Eaton SPD Series units (Basic, Standard, and Standard WithSurge Counter) use a display panel to indicate system status. Thedisplay panel is slightly different for each feature package.Each display has both green and red light emitting diodes (LEDs) toindicate the status of the protection on each phase. Green indicatesthe phase is fully protected. Red indicates a loss of protection. Wye,Split Phase and High-Leg Delta units have an additional set of green/red LEDs to indicate status of Neutral/Ground protection.When the LEDs turn red, an audible alarm will also sound on unitsequipped with an audible alarm.Figure 13. Standard Feature Package DisplayThe Standard Feature Package has the following features: All features of the Basic Feature Package. One Form C relay contact rated at 150Vac or 125Vdc @1A.Specific operating conditions displayed for each Eaton SPD SeriesFeature Package are described below.3.2.1 Basic Feature PackageThe Eaton SPD Basic Feature Package display is shown in Figure 12. Normal operating conditions. N.O. OPEN. N.C CLOSED. Loss of protection on any phase or loss of power. N.O. CLOSED. N.C. OPEN. Audible alarm with Reset push button. EMI/RFI filtering.3.2.3 Standard With Surge Counter Feature PackageThe Eaton SPD Series Standard With Surge Counter FeaturePackage display is shown in Figure 14.Figure 12. Basic Feature Package DisplayThe Basic Feature Package has the following features: 8Green LEDs: Illumination indicates the phase is fully protected,and operating normally, with all protection active and available.Green LEDs also indicate Neutral to Ground protection on unitswith a Neutral wire. Green LEDs do not indicate on/off status ofpower.Red LEDs: Illumination indicates a loss of protection, and thatone or more protective devices are now inactive and unavailablefor that Phase. Red LEDs also indicate Neutral to Ground protection on units with a Neutral wire. Red LEDs do not indicate on/offstatus of power.eaton corporation www.eaton.comFigure 14. Standard With Surge Counter Feature PackageDisplayThe Standard With Surge Counter Feature Package has the followingfeatures: All features of the Standard Feature Package. LCD screen that displays surge count. Reset button to RESET the surge counter to zero.

Eaton SPD SeriesFor Mounting ExternalToElectrical Distribution EquipmentIM01005031ENovember 20093.2.4 SPD Display Rotation4.0 TroubleshootingThe SPD display can be rotated on the SPD enclosure, up to 360degrees. This allows you to position the display for the best visibilityregardless of the position in which the SPD is installed.Many SPD failures result from improper installation. Once the SPDis installed properly, it is a highly reliable unit.Rotations are at 90, 180, and 270 degrees.Reposition the SPD display as follows:1. Remove power from the unit.2. Remove and discard the perforated overlay material at thetwo opposite corners of the display.3. Remove the two phillips head screws that hold the display.If the SPD does not function properly, first confirm that it is installedproperly. See Section 2, Installation.If the SPD malfunctions after it has been operating routinely, refer toTable 2, Troubleshooting Chart. This Troubleshooting Chart identifies possible causes and solutions to the malfunction. Further assistance may be obtained by calling Eaton’s Applications Engineers, at1-800-809-2772, option 4, sub-option 2, including being directed tothe warranty process if applicable.4. Rotate the display to the desired position. Be careful not tooverstress the display ribbon cable.5. Place the display back onto the SPD enclosure. Again, becareful not to overstress or crimp the ribbon cable.6. Replace the two phillips head screws. Tighten screws to1.35 Nm (12 in-lbs).7. Restore power to the unit.Table 2. Troubleshooting ChartConditionProbable CauseSolutionGreen LEDs ON (1 per phase) and one Green LED ON forNeu/Gnd ProtectionNormal operationN/A.Audible Alarm OFF, Form C (N.C.) contact in the CLOSEDstateNormal operationN/A.Phase Green LED is OFF, same Phase Red LED is ON,Audible Alarm is ONPhase protection compromised or lostReplace SPDExtended Temporary Overvoltage (TOV)Check electrical system for TOV sources, correct, replace SPDSignificant surge eventReplace SPDNeu/Gnd Green LED is OFF, Neu/Gnd Red LED is ON,Audible Alarm is ON (for models with Neutral connections)Neu/Gnd protection is compromised or lostReplace SPDSignificant surge eventReplace SPDAll phase Green LEDs OFF, all phase RED LEDs ON,Audible Alarm is ONAll phase protection is compromised or lostReplace SPDSPD rated voltage is less than system voltageReplace SPD with correct voltage modelExtended Temporary Overvoltage (TOV)Check electrical system for TOV sources, correct, replace SPDSignificant surge eventReplace SPDAudible Alarm Silence button has been depressed andAlarm is silencedNormal operationSPD is not connected to a power sourceCheck system voltage at SPD connectionOne of the display Red LEDs is ON. Audible Alarm is OFFAll Green and Red LEDs are OFF, LCD display (on SurgeCounter models) is OFFIf power is cycled and a fault condition still exists, the AudibleAlarm will reactivateCheck SPD connectionseaton corporation www.eaton.com9

Eaton SPD SeriesFor Mounting External ToElectrical Distribution EquipmentIM01005031ENovember 20095.0 SpecificationsTable 3. SpecificationsDescriptionSpecificationSurge current capacity per phase50, 80, 100, 120, 160, 200, 250, 300, 400 kA ratings availableNominal discharge current (In)20kAShort circuit current rating (SCCR)200kASPD TypeBasic feature package Type 1 (can also be used in Type 2 applications)Standard and Standard with Surge Counter feature packages Type 2Enclosure TypesNEMA 1, NEMA 4, NEMA 4XStandard split phase voltages available120/240Three phase wye system voltages available120/208, 127/220, 230/400, 277/480, 347/600Three phase delta system voltages240, 480, 600Three phase high leg delta system voltages120/240Input Power Frequency50/60 HzPower consumption (Basic units)208Y, 220Y, 240S, 240D, and 240H voltage codes0.5W400Y and 480Y and 480D voltage codes1.1W600Y and 600D voltage codes1.3WPower consumption (Standard and Standard with SurgeCounter units)208Y, 220Y, 240S, 240D, and 240H voltage codes0.6W400Y, 480Y, and 480D Basic voltage codes1.7W600Y and 600D voltage codes2.1WProtection modesSingle split phase .L-N, L-G, N-G, L-LThree phase Wye. L-N, L-G, N-G, L-LThree phase delta.L-G, L-LThree phase high leg delta.L-N, L-G, N-G, L-LMaximum continuous operating voltage (MCOV)208Y, 220Y, 240S, 240D, and 240H voltage codes150 L-N,150 L-G, 150 N-G, 300 L-L400Y and 480Y voltage codes320 L-N, 320 L-G, 320 N-G, 640 L-L600Y voltage code420 L-N, 420 L-G, 420 N-G, 840 L-L240 D voltage code320 L-G, 320 L-L480 D voltage code640L- L-G, 640 L-L600D voltage code840 L-G, 840 L-LPorts1Operating temperature-20 through 50 C (-4 through 122 F)Operating humidity5% through 95%, non-condensingWeightReference Figures 2, 3, 4, 5, and 6 on pages 4, 5 and 6Form C relay contact ratings150 Vac or 125 Vdc, 1A maximumForm C relay contact loogicPower on, normal state - NO contact OPEN, NC contact CLOSEDPower off, fault state, - NO contact CLOSED, NC contact OPENEMI/RFI filtering attenuation (Standard and StandardWith Surge CounterUp to 50 dB from 10 kHz to 100 MHzAgency certifications and approvalsUL1449 3rd Edition listed, CSAUL1283 (Type 2 SPDs only)Warranty10 Years10eaton corporation www.eaton.com

Eaton SPD SeriesFor Mounting ExternalToElectrical Distribution EquipmentIM01005031ENovember 20096.0 Ordering GuidelinesTable 4. Eaton SPD SeriesSPD 250 480D 2 KSPDkA RatingOptions50kA Per Phase80kA Per Phase100kA Per Phase120kA Per Phase160kA Per Phase200kA Per Phase250kA Per Phase300kA Per Phase400kA Per PhaseVoltage CodeOptionsIntegrated Units240S 120/240 Split Phase208Y 120/208 Wye (4W G)220Y 127/220 Wye (4W G)400Y 230/400 Wye (4W G)480Y 277/480 Wye (4 W G)600Y 347/600 Wye (4W G)240D 240 Delta (3W G)480D 480 Delta (3 W G)600D 600 Delta (4W G)240H 240 Delta High Leg (4W G) on 'B' PhaseNOTE: Please consult the factory for 240 Delta HIghLeg (4W G) applicataioons with high leg on 'C' PhaseApplication SuffixFeature PackageOptions1 Basic.OptionsIntegrated UnitsDual colored LED per Phase to indicate Protection statusDual colored LED to indicate protection status of the N-G Mode onunits with a Neutral Wire2 Standard.Dual colored LED Per Phase to indicate Protection StatusDual colored LED to indicate Protection Status of the N-G Mode onunits with a Neutral WireAudible alarm with Silence buttonForm 'C' Relay Contact. See Table 4 SpecificationsEMI/RFI filtering Providing up to 50dB of Noise Attenuation from10KHz to 100Mhz3 Standard With Surge CounterDual colored LED Per Phase to indicate Protection StatusDual colored LED to indicate Protection Status of the N-G Mode onunits with a Neutral WireAudible alarm with Silence buttonForm 'C' Relay ContactEMI/RFI filtering Providing up to 50dB of Noise Attenuation from10kHz to 100MhzSurge Counter with Reset ButtonK NEMA 1 EnclosureL NEMA 1 Flushmount Enclosure (Available in 50-200kA Ratings Only)M NEMA 1 Enclosure With Internal DisconnectN NEMA 4 EnclosureO NEMA 4 Enclosure With Internal DisconnectP NEMA 4X EnclosureQ NEMA 4X Enclosure With Internal DisconnectExample: SPD 250480D2K SPD Series, 250kA Per Phase, 480D Voltage, Standard Feature Package, NEMA 1 Sidemount Application.eaton corporation www.eaton.com11

Eaton SPD SeriesFor Mounting Exterior ToElectrical Distribution EquipmentIM01005031ENovember 20097.0 WarrantyEaton warrants these products for a period of 10 years from thedate of delivery to the purchaser to be free from defects in bothworkmanship and materials. Eaton assumes no risk or liability forresults of the use of the products purchased from it, includingbut without limiting the generality of the foregoing: (1) The usein combination with any electrical or electronic components, circuits, systems, assemblies, or any other materials or substances;(2) Unsuitability of any product for use in any circuit or assembly.Purchaser’s rights under the warranty shall consist solely ofrequiring Eaton to repair, or at Eaton’s sole discretion, replace,free of charge, F.O.B. factory, and defective items received atsaid factory within said term determined by Eaton to be defective. The giving of or failure to give any advice or recommendations by Eaton shall not constitute any warranty by or impose anyliability upon Eaton. The foregoing constitutes the sole and exclusive liability of Eaton AND IS IN LIEU OF ANY AND ALL OTHERWARRANTIES EXPRESSED, IMPLIED OR STATUTORY AS TOTHE MERCHANTABILITY, FITNESS FOR PURPOSE SOLD,DESCRIPTION, QUALITY, PRODUCTIVENESS OR ANY OTHERMATTER.In no event shall Eaton be liable for special or consequential damages or for delay in performance of the warranty.This warranty does not apply if the product has been misused,abused, altered, tampered with, or used in applications other thanspecified on the nameplate. At the end of the warranty period,Eaton shall be under no further warranty obligation expressed orimplied.The product covered by this warranty certificate can only berepaired or replaced by the factory. For help on troubleshootingthe SPD, or for warranty information, call 1-800-809-2772, Option4, sub-option 2. Repair or replacement units will be returned collect. If Eaton finds the return to be a manufacturer’s defect, theproduct will be returned prepaid.Eaton CorporationElectrical Group1000 Cherrington ParkwayMoon Township, PA 15108United States877-ETN-CARE (877-386-2273)Eaton.com 2008 Eaton CorporationAll Rights ReservedPrinted in USAPublication No. IM01005031ENovember 2009PowerChain Management is a registeredtrademark of Eaton Corporation.All other trademarks are property of theirrespective owners.

Eaton SPD Series For Mounting External To Electrical Distribution Equipment eaton corporation www.eaton.com 1.0 introduction 1.1 Manual Organization This Installation Manual describes the safe installation, testing and operation of The Eaton SPD Series Surge Protective Device (SPD).

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