CONTENT STANDARD 1.0: IDENTIFY LAB ORGANIZATIONS

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Ag Welding Program Standards Criticality Survey 2014CONTENT STANDARD 1.0: IDENTIFY LAB ORGANIZATIONS AND SAFETYPROCEDURESPerformance Standard 1.1: Demonstrate General Lab Safety Rules and ProceduresAnswer .91.1.101.1.11Describe general shop safety rules andprocedures (e.g., safety test).Describe OSHA in workplace safety.Comply with the required use of safety glasses,ear protection, gloves, and shoes during lab/shopactivities (e.g., personal protection equipment –PPE).Operate lab equipment according to safetyguidelines.Identify and use proper lifting procedures andproper use of support equipment (e.g., rigging,chains, straps, cables).Utilize proper ventilation procedures for workingwithin the lab/shop area.Identify marked safety areas.Identify the location and the types of fireextinguishers and other fire safety equipment;demonstrate knowledge of the procedures forusing fire extinguishers and other fire safetyequipment.Identify the location and use of eye washstations.Identify the location of the posted evacuationroutes.Identify and wear appropriate clothing forlab/shop activities.1.1.12 Secure hair and jewelry for lab/shop activities.Demonstrate knowledge of the safety aspects ofhigh voltage circuits.Locate and interpret material safety data sheets1.1.14(MSDS).1.1.15 Perform housekeeping duties.Follow verbal instructions to complete work1.1.16assignments.1.1.13Idaho Career & Technical EducationNice to Need toKnowKnowCriticalRatingto Know 9132.4625172.6341282.1751362.04014102.421

Follow written instructions to complete workassignments.1.1.18 Identify requirements for Hot Work Permits.1.1.19 Identify what constitutes a confined 29Performance Standard 1.2: Identify and Utilize Proper ToolsNice to Need toAnswer ChoicesKnowKnow240CriticalRatingto Know Average1.2.1 Identify hand tools and their appropriate usage.31462.131.2.2 Identify standard and metric designationDemonstrate safe handling and use of1.2.3appropriate tools.Demonstrate proper cleaning, storage, and1.2.4maintenance of rformance Standard 1.3: Identify and Utilize Power Tools and EquipmentNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageIdentify power tools and equipment, and their1.3.101862.25appropriate usage.Demonstrate safe handling and use of1.3.2012112.48appropriate power tools and equipment.Demonstrate proper cleaning, storage, and1.3.341642.00maintenance of power tools and equipment.Answered24Skipped0Idaho Career & Technical Education2

2.1.12.1.22.1.32.1.42.1.5CONTENT STANDARD 2.0: APPLY FUNDAMENTAL PRINT READING,MEASUREMENT, AND LAYOUT/FIT-UP TECHNIQUESPerformance Standard 2.1: Demonstrate Print Reading and Sketching PracticesNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageInterpret basic elements of a technical drawing(e.g., title block information, dimensions, line31472.17types).Identify and explain industry standard welding01592.38symbols.Prepare a materials list from a technical drawing71521.79(e.g., bill of material).Describe various types of drawings (e.g., part,assembly, pictorial, orthographic, isometric,131101.46schematic).Understand dimensioning, sectional drawings,fasteners, tables, charts, and assembly drawings.2.1.6 Sketch or draw a basic welding drawing.2.1.7 Fabricate parts from a drawing or AnsweredSkipped1.582.42240Performance Standard 2.2: Demonstrate Measuring and Scaling TechniquesNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageIdentify industry standard units of measure.31562.13Convert between customary (e.g., SAE, Imperial)111121.63and metric systems.Measure and calculate size, area, and volume.81421.75Determine and apply the equivalence between41642.00fractions and decimals.Identify measuring tools.01842.18Answered24Skipped0Idaho Career & Technical Education3

Performance Standard 2.3: Utilize Layout Principles and PracticesNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageInterpret drawing, sketch, or specification31742.04information.Prepare work area for layout.21932.04Select appropriate materials to complete work31382.21assignment.Use layout and marking tools as required.21842.08Layout parts using measurement practices.01952.21Answered24Skipped0Performance Standard 2.4: Demonstrate Preparation and Fit-Up PracticesNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageIdentify and explain job specifications.31652.08Use fit-up gauges and measuring devices to41552.04check joint fit-up.Identify and explain distortion and how it is41731.96controlled.Fit-up joints using plate and pipe fit-up tools.41731.96Check for joint misalignment and poor fit-up31472.17before and after welding.Answered24Skipped0CONTENT STANDARD 3.0: IDENTIFY PROPERTIES OF MATERIALSPerformance Standard 3.1: Identify Material Properties and ScienceNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageIdentify the difference between ferrous and non3.1.111762.21ferrous metals.Identify and explain forms and shapes of3.1.251452.00structural metals.Explain AWS filler metal classifications systems.81241.83Identify different types of filler metals.Explain the storage and control of filler metals.44181822AnsweredSkipped1.921.92Idaho Career & Technical Education2404

Performance Standard 3.2: Identify Filler MaterialsNice to Need toAnswer ChoicesKnowKnowCriticalRatingto Know Average3.2.1 Explain AWS filler metal classifications systems111031.673.2.2 Identify different types of filler metals.3.2.3 Explain the storage and control of filler metals.54171921AnsweredSkipped1.881.88240CONTENT STANDARD 4.0: APPLY SHIELDED METAL ARC WELDING (SMAW)TECHNIQUESPerformance Standard 4.1: Safety ProceduresNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageIdentify and explain different types of welding4.1.121562.17current and polarity.Perform safety inspections of SMAW equipment4.1.231642.04and accessories.4.1.3 Maintain SMAW equipment and rmance Standard 4.2: Produce Welds Using SMAW on Carbon SteelNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageSet up for SMAW operations.51531.91Operate SMAW equipment.41631.96Perform welds in the 1F position.51441.96Perform welds in the 2F position.41542.00Perform welds in the 3F position.51531.91Perform welds in the 4F position.61431.87Perform welds in the 1G position.51441.96Perform welds in the 2G position.41542.00Perform welds in the 3G position.51531.91Perform welds in the 4G position.61431.87Describe 2G, 5G and 6G welding positions.61431.87Answered23Skipped1Idaho Career & Technical Education5

CONTENT STANDARD 5.0: APPLY GAS METAL ARC WELDING (GMAW-S, GMAW)TECHNIQUESPerformance Standard 5.1: Utilize Safety ProceduresNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageIdentify and explain the use of GMAW equipment5.1.1 (e.g., spray transfer, globular, short circuit,51352.00pulse).Perform safety inspections of GMAW equipment5.1.251441.96and accessories.5.1.3 Maintain GMAW equipment and accessories.21832.04Demonstrate safe startup, shutdown,5.1.4 disassembly, and cylinder exchange proceduresof GMAW 2.45.2.55.2.65.2.75.2.85.2.9231Performance Standard 5.2: Produce Welds Using GMAW-S on Carbon SteelNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageSet up for GMAW-S operations.41182.17Operate GMAW-S equipment.21382.26Perform welds in the 1F position.41092.22Perform welds in the 2F position.31192.26Perform welds in the 3F position.41182.17Perform welds in the 4F position.41272.13Perform welds in the 1G position.41092.22Perform welds in the 2G position.31192.26Perform welds in the 3G position.41182.17Answered23Skipped1Idaho Career & Technical Education6

CONTENT STANDARD 6.0: APPLY FLUX CORED ARC WELDING (FCAW-G)TECHNIQUESPerformance Standard 6.1: Utilize Safety ProceduresNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageIdentify and explain the use of FCAW-G6.1.131721.95equipment.Perform safety inspections of FCAW-G6.1.231721.95equipment and accessories.6.1.3 Maintain FCAW-G equipment and accessories.21822.00Demonstrate safe startup, shutdown,6.1.4 disassembly, and cylinder exchange proceduresof FCAW-G 2.46.2.56.2.66.2.76.2.86.2.9222Performance Standard 6.2: Produce Welds Using FCAW-G on Carbon SteelNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageSet up for FCAW-G operations.41172.14Operate FCAW-G equipment.21372.23Perform welds in the 1F position.41172.14Perform welds in the 2F position.31272.18Perform welds in the 3F position.41172.14Perform welds in the 4F position.51162.05Perform welds in the 1G position.51072.09Perform welds in the 2G position.41172.14Perform welds in the 3G position.51162.05Answered22Skipped2Idaho Career & Technical Education7

CONTENT STANDARD 7.0: APPLY GAS TUNGSTEN ARC WELDING (GTAW)TECHNIQUESPerformance Standard 7.1: Utilize Safety ProceduresNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AveragePerform safety inspections of GTAW equipment7.1.141442.00and accessories.7.1.2 Maintain GTAW equipment and accessories.31632.00Demonstrate safe startup, shutdown,7.1.3 disassembly, and cylinder exchange procedures21642.09of GTAW 2.57.2.67.2.77.2.87.3.17.3.27.3.37.3.4Performance Standard 7.2: Produce Welds Using GTAW on Carbon SteelNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageSet up for GTAW operations.51431.91Operate GTAW equipment.31632.00Perform welds in the 1F position.41531.95Perform welds in the 2F position.41531.95Perform welds in the 3F position.51431.91Perform welds in the 1G position.41531.95Perform welds in the 2G position.41531.95Perform welds in the 3G position.51431.91Answered22Skipped2Performance Standard 7.3: Produce Welds Using GTAW on AluminumNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageSet up for GTAW operations.91031.73Operate GTAW equipment.71231.82Perform welds in the 1F position.91031.73Perform welds in the 2F position.10931.68Answered22Skipped2Idaho Career & Technical Education8

8.2.28.2.38.2.48.2.58.2.68.2.78.2.8CONTENT STANDARD 8.0: APPLY THERMAL CUTTING PROCESSPerformance Standard 8.1: Demonstrate Oxy-Fuel Gas Cutting (OFC)Nice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AveragePerform safety inspections of OFC equipment29112.41and accessories.Maintain OFC equipment and accessories.21642.09Demonstrate safe startup, shutdown,disassembly, and cylinder exchange procedures210102.36of OFC equipment.Set up for OFC operations.41442.00Operate OFC equipment.21462.18Perform straight, square edge cutting operations31272.18in the flat position.Perform shape, square edge cutting operations in31362.14the flat position.Perform straight, bevel edge cutting operations in41352.05the flat position.Perform scarfing and gouging operations toremove base and weld metal, in flat and10751.77horizontal positions.Answered22Skipped2Performance Standard 8.2: Demonstrate Plasma Arc Cutting (PAC) on Carbon Steeland AluminumNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageExplain the PAC process.31721.95Determine the appropriate PAC settings for the31542.05various types of metals.Perform safety inspections of PAC equipment21552.14and accessories.Maintain PAC equipment and accessories.21732.05Set up for PAC operations.21552.14Operate PAC equipment.11652.18Perform straight, square edge cutting operations31452.09in the flat position.Perform shape, square edge cutting operations in31452.09the flat position.Answered22Skipped2Idaho Career & Technical Education9

8.3.18.3.28.3.38.3.48.3.5Performance Standard 8.3: Demonstrate Manual Air Carbon Arc Cutting (CAC-A)Nice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AveragePerforms safety inspections of manual CAC-A71231.82equipment and accessories.Maintain CAC-A equipment and accessories.71411.73Set up manual CAC-A scarfing and gouging71411.73operation on carbon steel.Operate manual CAC-A equipment on carbon71411.73steel.Perform scarfing and gouging operations toremove base and weld metal in the flat and81311.68horizontal positions on carbon steel.Answered22Skipped2CONTENT STANDARD 9.0: IDENTIFY WELDING CODES, INSPECTIONS, ANDTESTING PRINCIPLESPerformance Standard 9.1: Identify Welding Codes, Qualifications, and CertificationsAnswer ChoicesIdentify and explain weld imperfections and theircauses.9.1.2 Identify and explain welder qualification tests.9.1.1Nice to Need toKnowKnowCriticalRatingto Know Average31542.0571231.829.1.3 Explain the importance of quality workmanship.01392.419.1.4 Identify common destructive testing methods.9.1.5 Perform a visual inspection of fillet e Standard 9.2: Demonstrate Welding Inspection and Testing PrinciplesNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageDefine the role of welding inspection/inspector9.2.110931.68and testing in industry.Examine cut surfaces and edges of prepared9.2.261241.91base metal parts.Examine tack, root passes, intermediate layers,9.2.341262.09and completed welds.Answered22Skipped2Idaho Career & Technical Education10

.2.4CONTENT STANDARD 10.0: APPLY FABIRACTION FUNDAMENTALSPerformance Standard 10.1: Utilize Base Metal Preperation FundamentalsNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageClean base metal for welding or cutting.01392.41Identify and explain joint design.31272.18Select the proper joint design based on a weldingprocedure specification (WPS) or instructor’s21282.27direction.Mechanically bevel the edge of a mild steel plate11382.32(e.g., hand beveller, grinder).Thermally bevel the end of a mild steel plate.21552.14Answered22Skipped2Performance Standard 10.2: Demonstrate Fabrication TechniquesNice to Need to CriticalRatingAnswer ChoicesKnowKnow to Know AverageDemonstrate proper setup of fabrication area,21192.32equipment, and materials.Construct projects in the proper sequence.210102.36Properly layout projects from welding prints.11192.38Check work for accuracy.01392.41Answered22Skipped2Idaho Career & Technical Education11

5.2.3 Perform welds in the 1F position. 4 10 9 2.22 5.2.4 Perform welds in the 2F position. 3 11 9 2.26 5.2.5 Perform welds in the 3F position. 4 11 8 2.17 5.2.6 Perform welds in the 4F position. 4 12 7 2.13 5.2.7 Perform welds in the 1G position. 4 10 9

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