AppendixAppendixAppendix GS2 To GS20 Conversion GG

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GS2 to GS20 ConversionTable of ContentsAppendixAppendixGAppendix G: GS2 to GS20 ConversionReplacement of GS2 Drives with GS20 G–2Step 1: Choosing a Compatible GS20 Model G–3Step 2: Reviewing the Mounting Dimension Differences G–4Step 3: Reviewing the Fusing Guidelines G–6Step 4: Reviewing the Main Power Wiring Specifications G–7Step 5: Reviewing the Control Wiring Specifications G–9Step 6: Review GS2 Accessories G–12Step 7: Converting Parameter Structure and GS2 Mode (Optional) G–13Step 8: Converting Your GS2 GSoft Parameter File to a GS20 GSoft2 File G–30DURApulse GS20 & GS20X AC Drive User Manual – 1st Edition, Rev BPage G–1

Appendix G: GS2 to GS20 ConversionReplacement of GS2 Drives with GS20The GS20 drive series can be used to replace any GS2 model drive. This appendix will detail thehardware and software changes that need to be considered before converting an existing GS2drive application to a GS20 drive application. The GS20 drive provides many additional featuresand functions over the GS2 drive. However, the GS20 drive can be converted to "GS2 mode" whichwill convert the parameter set to be virtually identical to a GS2 drive.The following sections will guide you through the process of converting to GS20:1) Choosing a compatible GS20 model2) Reviewing the mounting dimension differences3) Reviewing the fusing guidelines4) Reviewing the Main wiring specifications5) Reviewing the Control wiring specifications6) Reviewing GS2 accessories7) Converting Parameter structure and GS2 mode (optional)8) Converting your GS2 GSoft parameter file to a GS20 GSoft2 fileGS2Page G–2GS20DURApulse GS20 & GS20X AC Drive User Manual – 1st Edition, Rev B

Appendix G: GS2 to GS20 ConversionStep 1: Choosing a Compatible GS20 ModelUse the following reference chart to identify the appropriate GS20 model that should be usedto replace an existing GS2 model. Compatible models provide equivalent or higher output ampratings for variable torque modes.NOTE: GS2-20P5, GS2-21P0, GS2-22P0, and GS2-23P0 single-phase applications MUST use theapplicable GS21 model to ensure adequate rated output current. A 3-phase GS23-2xxx drive isonly rated for approximately 50% of the rated 3-phase output current when used with a singlephase input.GS2 to GS20 CompatibilityGS2 OutputVT Amp RatingGS2 S2-55P0GS2-57P5GS2-5010Single PhaseThree PhaseSingle PhaseThree PhaseSingle PhaseThree PhaseSingle PhaseThree 04.05.08.213.018.01.73.04.26.69.912.2Compatible 23-53P0GS23-55P0GS23-57P5GS23-5010DURApulse GS20 & GS20X AC Drive User Manual – 1st Edition, Rev BGS20 OutputVT Amp .04.66.510.515.720.52.13.65.08.011.515.0Page G–3

Appendix G: GS2 to GS20 ConversionStep 2: Reviewing the Mounting Dimension DifferencesCompatible GS20 frame sizes are different from the equivalent GS2 drive. All GS20 models aresmaller in height and width than the equivalent GS2 model, however some GS20 models may beup to 12mm deeper.If your existing GS2 drive is panel mounted, new mounting holes will need to be installed forGS20 as the footprints are not the same. Refer to the GS20 dimension drawings in Chapter 2 forexact dimensions of mounting holes. GS20 also offers a mounting plate for top entry/exit and amounting kit for dinrail. See Appendix A: Accessories for details.Use the following chart to quickly identify the dimension differences in the comparable models.NOTE: Ensure the depth of the compatible GS20 model will fit in the existing location forreplacement. Models noted with an asterisk (*) in the table below are deeper than their GS2counterparts.GS2 to GS20 Dimensions Comparison(Units mm)GS2HeightGS2 S2-55P0GS2-57P5GS2-5010Single PhaseThree PhaseSingle PhaseThree PhaseSingle PhaseThree PhaseSingle PhaseThree 5189.5189.5189.5140.5140.5140.5189.5189.5189.5* These models are deeper than their GS2 counterparts.Page G–4GS20 4154143143152152154154DURApulse GS20 & GS20X AC Drive User Manual – 1st Edition, Rev B

Appendix G: GS2 to GS20 ConversionGS2 Dimension DrawingsUnits mm [inch]GS2-10P2, 10P5, 11P0, 20P5, 21P0, 22P0, 41P0, 42P0, 43P0, 51P0, 52P0, 53P0GS2-23P0, 25P0, 27P5, 45P0, 47P5, 4010, 55P0, 57P5, 5010DURApulse GS20 & GS20X AC Drive User Manual – 1st Edition, Rev BPage G–5

Appendix G: GS2 to GS20 ConversionStep 3: Reviewing the Fusing GuidelinesFusing for the GS20 drives is significantly different than the equivalent GS2 model. Fuse changesare required to adequately protect the semiconductor components of the GS20 drive or to preventnuisance faults.Review the following chart to identify required Class T or High Speed J fusing changes beforereplacing a GS2 drive.NOTE: These fuse ratings are to protect the semiconductor devices of the drive. Branch fusecircuitry is still required to protect the motor load.GS2 to GS20 Fusing GuidelineGS2 Input GS2 FuseAmp Rating RatingGS2 S2-55P0GS2-57P5GS2-5010Page G–6Single PhaseThree PhaseSingle PhaseThree PhaseSingle PhaseThree PhaseSingle PhaseThree 03020452560406010010152030507061015152030GS20 3P0GS23-55P0GS23-57P5GS23-5010GS20 Input GS20 Fuse High-SpeedAmp RatingRatingClass J .43.35.17.211.617.322.62.44.25.89.313.417.5 L10JHL10JHL20JHL25JHL30DURApulse GS20 & GS20X AC Drive User Manual – 1st Edition, Rev B

Appendix G: GS2 to GS20 ConversionStep 4: Reviewing the Main Power Wiring SpecificationsMain Power Wire SizingReview the following wire size charts to ensure the existing main power wiring on a GS2 drive iscompatible with the GS20 model. In some cases, larger wiring may not fit in the GS20 main powerwiring terminals and could require intermediate terminal blocksGS20 Main power terminals are designed for ring lugs. See GS20 wiring specifications in Chapter 2for more details.GS2 to GS20 Wiring ComparisonGS2 Main Power TerminalsWiring SizeGS2 S2-55P0GS2-57P5GS2-5010Single PhaseThree PhaseSingle PhaseThree PhaseSingle PhaseThree PhaseSingle PhaseThree 8-148-14GS20 3P0GS23-55P0GS23-57P5GS23-5010DURApulse GS20 & GS20X AC Drive User Manual – 1st Edition, Rev BGS20 Main Power TerminalsMaximum Wiring Size141481414121481288881412888814128888Page G–7

Appendix G: GS2 to GS20 ConversionMain Power Wire RoutingGS2 drives are designed for TOP ENTRY input power wiring. GS20 Drives are designed for BOTTOMentry power wiring. Ensure the input cable length can accommodate this change. The Mountingplate accessories (GS20A-MP-AB or GS20A-MP-C in Appendix A) can be used to allow TOP ENTRYpower wiring for the GS20. Please note, this accessory will require a longer height dimension andadd to the depth dimension.GS2 Input Wiring RoutingGS20 Wiring Routing with Optional Mounting PlateInput WireTerminals withOptional MP-xAccessoryStandardInput WireTerminalsGS20 Drive with Optional Mounting PlatePage G–8DURApulse GS20 & GS20X AC Drive User Manual – 1st Edition, Rev B

Appendix G: GS2 to GS20 ConversionStep 5: Reviewing the Control Wiring SpecificationsControl Wire SizingFor control wiring, the GS2 drive uses screw terminals that accommodate a large range of controlwiring sizes. GS20 drive control wiring terminals are screwless “Spring-type” and designed for aMAXIMUM of 18awg wire or 20awg wire with ferrules. Ensure the existing GS2 application controlwiring is not larger than 18awg and has enough length to add ferrule connectors (if desired).Wiring SpecificationsTerminalRelayControlWiring TypeSolidStrandSolidStrandStranded withferrules withplastic sleevesStrippingLength(mm)6-79Maximum Wire Minimum Wire Tightening TorqueGuageGauge(kg·cm [lb·in])1.31 mm2(16 AWG)0.82 mm2(18 AWG)0.5 mm2(20 AWG)0.21 mm2(24 AWG)5 kg·cm(4.3 lb·in)0.21 mm2(24 AWG)n/a(spring terminals)Recommended models or dimensions for ferrule terminalsWireGaugeManufacturerModel NameA (MAX)B (MAX)D (MAX)W (MAX)0.25 mm2[24 AWG]PHOENIX CONTACTAI 0,25- 8 YE12.582.61.10.34 mm2[22 AWG]PHOENIX CONTACTAI 0,34- 8 TQ12.583.31.30.5 mm2[20 AWG]PHOENIX CONTACTAI 0,5 - 8 WH1483.51.4Z FV30AE0000061482.61.15Control I/O terminalsGS20 includes compatible I/O to accommodate existing GS2 drive I/O. However, the I/Ospecifications differ slightly. GS20 digital inputs are configured to NPN sourcing by default and can be wired in a sourceconfiguration. This criteria should match the configuration of an existing GS2 drive digital inputwiring. GS20 has only 1 relay type digital output compared with 2 relay outputs (R1/R2) on the GS2 drive.GS20 digital outputs DO1 or DO2 can be used in place of R2, but you must ensure the field devicedoes not exceed the voltage/current limits of these outputs (DC only). If limits are exceeded, usean intermediate relay. If using GS2 mode, Relay2 output configuration is tied to D01. D02 can notbe used. GS20 analog input AI2 is identical to GS2 Analog input AI. A dip switch and parameter change isnecessary to convert between voltage and current mode.DURApulse GS20 & GS20X AC Drive User Manual – 1st Edition, Rev BPage G–9

Appendix G: GS2 to GS20 ConversionReview the following chart to ensure I/O field devices do not exceed the GS20 I/O ratings. Checkfield I/O devices carefully to ensure compatibility with GS20 I/O. Ensure existing field devices wiredto GS2 are compatible with GS20 specifications.I/O TypeGS2I/O#DiscreteOutputs-Relaytype2GS2 to GS20 I/O Terminal ComparisonsGS2 I/OTerminalsI/O SpecificationsR1/R1C/R1O 120VAC/24VDC @5A orR2/R2C/R2O 230VAC @2.5ADiscreteOutputs-PhotoCoupler Type0N/ADiscrete Inputs6DI1–DI6DCMAnalog Inputs1AI 10VAnalog Output1A0ACMGS20GS20 I/OI/OTerminals#I/O Specifications1R1/R1C/R1ON/A2DO1/DO2DOCInput Voltage Range:4–12VMin ON Current: 22mAmaxMax OFF Current: 1.1mA7DI1–DI7DCM 24V /- 10%, 100mAON: Activation current 3.3 mA 11VDCOFF: Cut-off voltage 5VDC2AI1AI2 10V0–10V or -10V–10V0–10V or 0–20mA or 4–20 mA 10.5 /- 0.5 VDC/20mA0 to 10V Output (2mAmax load)1A01ACMMax output current: 2mAMax load: 5kΩ0–10V or 0–20mA or4–20mA 10VDC (10mA maxload)Resistive Load; 3A (N.O.) / 3A(N.C.) 250VAC5A (N.O.) / 3A (N.C.) 30VDCMax 48VDC 50mAFor further information on GS20 I/O (including additional functionality), see Control Circuit WiringTerminals in Chapter 2.Wiring LocationsUse the following chart to determine where to land GS2 I/O wiring on the GS20 drive.GS2 I/O Wiring to GS20I/O TypeDiscrete OutputsDiscrete InputsAnalog InputAnalog OutputGS2 I/O TerminalEquivalent GS20 I/OTerminalR10R1CR1R20R2CR2DI1DI2DI3DI4DI5DI6DCMAI I2 10VA01ACM* If using GS20 outputs DO1 or DO2 to replace the GS2 R2 output,ensure the field devices do not exceed the lmits of the output. If limitsare exceeded, use DO1/DO2 to activate an intermediate relay.If using GS2 mode, Relay2 output configuration is tied to DO1. DO2 cannot be used.Page G–10DURApulse GS20 & GS20X AC Drive User Manual – 1st Edition, Rev B

Appendix G: GS2 to GS20 ConversionCommunicationsGS20 contains an onboard RJ45 port that is compatible with the GS2 RJ12 port. No changes arerequired with the physical cable connection. Ensure the communication settings in the GS20 driveare configured as needed for an existing RS485 network. A separate Type B USB port is availableon the GS20 drive to connect to GSoft2 for parameter and firmware changes.GS2 Communications PortGS20 Communications PortDURApulse GS20 & GS20X AC Drive User Manual – 1st Edition, Rev BPage G–11

Appendix G: GS2 to GS20 ConversionStep 6: Review GS2 AccessoriesBraking Resistors, Reactors, and FiltersDepending on the GS2 model, optional accessories may not be compatible with GS20 drives.Check any existing braking resistor, RF filter, line reactor, or EMI filter specifications to ensure theymatch the recommended specifications for the GS20 drive that is being used. If the accessoryratings do not match, the accessories must be replaced.See Appendix A: Accessories to view the GS20 accessory ratings.GS-EDRV100The GS-EDRV100 ethernet interface module is used with GS2 drives to connect to an ethernetnetwork. This module is compatible with GS20 drives when the drive is in GS2 mode ONLY.To use GS20 default mode with ethernet, the GS20A-CM-ENETIP communication card is needed.Page G–12DURApulse GS20 & GS20X AC Drive User Manual – 1st Edition, Rev B

Appendix G: GS2 to GS20 ConversionStep 7: Converting Parameter Structure and GS2 Mode (Optional)The GS20 drive has an enhanced feature set ( 630 Parameters) compared to the GS2 drive ( 130parameters). Use the full GS20 parameter set to gain the most functionality and performance fromthe drive. Parameter excel spreadsheet comparison tables can be accessed on the GS20 supportpage 0.html).If you prefer the GS2 parameter set, the GS20 drive can be configured to run in “GS2 mode”- SeeOption 2 below. This converts the drive to use an identical parameter set to GS2. In GS2 mode, thefollowing options are not supported: GS20 accessory communication cards (GS20A-BPS, GS20A-CM-ENETIP). I/O points DI7, DO, DO2,AI1Option 1 – Configure GS20 Default Parameters from an Existing G2 Parameter Set:This option will keep the default GS20 parameter set and configure it with the values from anexisting GS2 drive.The following table shows the existing GS20 parameter set and the equivalent GS2 parameters,noting differences in operation where applicable.Configure each of the applicable GS20 parameters to match the same value in the equivalent GS2parameter. Leave the remaining GS20 parameters at default.This process can be done via the drive keypad or via GSoft2 software. After this is done once,the configuration can be saved and downloaded on all subsequent drives via GSoft2 or via theoptional GS4-KPD keypad.NOTE: A downloadable Gsoft2 GS20 configuration set to a GS2-10P5 defaults can be accessed onthe GS20 support page 0.html).GS20 to GS2 Parameter TableDuraPulse GS20 Parameter DefaultGS2Param.GS2 Equivalent ParametersGS2 ParameterDescriptionGS20 Model IDIdentity CodeRead P9.42Restore to DefaultR/W0P9.07P9.08P00.04User Display R/W 3P8.00P00.05Coefficient Gainin Actual OutputFrequency Display (HPage scale) R/W 1.00P8.01Firmware versionSpeed (Velocity)Control modeReadR/W P9.39Firmware VersionCarrier frequencyR/W4P2.08Master frequencycommand source(AUTO, REMOTE) R/W 0P4.00PWM CarrierFrequency R/W 0P1.00P00.02P00.06P00.11P00.17P00.20P00.22Stop method0P2.00Manufacturer ModelInformationParameter LockRestore to DefaultUser Defined DisplayFunctionNoteGS20 P00.02 1 for ParameterlockGS20 P00.02 9,10,11, or 12 toRestore to DefaultFrequency ScaleFactorVolts/Hertz SettingsSource of FrequencyCommandStop MethodsDURApulse GS20 & GS20X AC Drive User Manual – 1st Edition, Rev BIn addtion, See GS20 ParametersP01.43 and P13.00Selections function differently.Keypad Stop is covered in GS20P00.32Page G–13

Appendix G: GS2 to GS20 ConversionDuraPulse GS20 Parameter tGS2Param.GS2 Equivalent ParametersGS2 ParameterDescriptionP00.32Digital keypad STOPfunction R/W 0P3.00Source of OperationCommandP01.00Maximum operationfrequencyR/W60.00 / 50.00P0.04Motor 1 FbaseR/W60.00 / 50.00P0.02Motor MaximumRPMP01.02Motor 1, RatedVoltage (Nameplate)R/WP0.00P01.03Motor 1, Mid-pointfrequency 1R/W220.0440.0575.0Motor 1, Minimumoutput frequencyR/WP01.01Motor BaseFrequencyP2.04Mid-point Frequency R/W 11.022.040.0P2.05Mid-point Voltage0.50P2.06 R/W 1.02.016.7P2.07Min. OutputFrequency R/W 599.00P6.15Output frequencylower limit R/W 0.00P6.16P1.01P01.13Deceleration time 1 R/W 10.0010.0P1.02Deceleration Time 1P01.14Acceleration time 2 R/W 10.0010.0P1.05Acceleration Time 2P01.15Deceleration time 2 R/W 10.0010.0P1.06Deceleration Time 2P01.18Acceleration time 4 R/W 10.0010.0 R/W 10.0010.0P1.08Accel 1 to Accel 2frequency transitionP01.19Deceleration time 4 R/W 10.0010.0P1.08Accel 1 to Accel 2frequency transitionP01.22JOG frequency R/W 6.00 R/W 0.00P1.08P1.09P5.00JogP01.24S-curve foracceleration begintime 1 R/W 0.200.2P1.03Accel S-curve R/W 0.200.2P1.03Accel S-curveS-curve fordeceleration begintime 1 R/W 0.200.2P1.04Decel 01.26Page G–14Motor 1, Mid-pointvoltage 1Motor 1, Minimumoutput voltageOutput frequencyupper limitAcceleration time 1TRANS ACC/DEC1-4Switch frequencybetween first andfourth Accel./Decel.S-curve foracceleration arrivaltime 2Keypad stop is separateparameter from Operationcommand.Use this parameter to set maxoperation of drive, not RPMMotor NameplateVoltage3.00P01.04NoteMin. Output VoltageUpper Bound ofOutput FrequencyLower Bound ofOutput FrequencyAcceleration Time 1Accel 1 to Accel 2frequency transitionDecel 2 to Decel 1frequency transition.Set Accel 4 the same as Acceltime 2 to function same as GS2P1.08/09Set Decel 4 the same as Deceltime 2 to function same as GS2P1.08/09Swit

gs2-43p0 6 0 20 gs23-43p0 7 2 25 jhl25 gs2-45p0 8 5 30 gs23-45p0 11 6 45 jhl45 gs2-47p5 14 0 50 gs23-47p5 17 3 35 jhl35 gs2-4010 23 0 70 gs23-4010 22 6 45 jhl45 gs2-51p0 2 4 6 gs23-51p0 2 4 6 jhl6 gs2-52p0 4 2 10 gs23-52p0 4 2 10 jhl10 gs2-53p0 5 9 15 gs23-53p0 5 8 10 jhl10 gs2-55p0 7 0 15 gs23-55p0 9 3 20 jhl20

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