SIMOGEAR Precise. Powerful - Brochure - Siemens
SIMOGEARPrecise. Powerful.Your geared motors portfolio.Edition2020siemens.com/simogear
ContentsSIMOGEAR: Introduction 3SIMOGEAR geared motor at a glance 4SIMOGEAR drive systems: optimum integration and maximum usability 5SIMOGEAR: Highlights 6SIMOGEAR: Ready for digitalization 8SIMOGEAR geared motors 10SIMOGEAR reluctance geared motors 11SIMOGEAR gearboxes with motor adapters 12SIMOGEAR geared motors with converters integrated into the motor 14SIMOGEAR Carwash 15Description of the SIMOGEAR nameplate 16How to order SIMOGEAR 18SIMOGEAR: Family overview 19Select & configure your drive system 21
SIMOGEARSIMOGEAR:IntroductionOur geared motors have been designed for optimumusability and maximum flexibility. With high powerdensity, high gear ratios, high energy efficiency andfine torque scaling, we offer drive systems with thehighest performance.SIMOGEAR geared motors have com pact dimensions so that they are easilyintegrated into restricted spaces.Furthermore, they are rugged andoperate under harsh conditions, whichallows them to address a wide range ofapplication conditions.This is complemented by the out standing quality of our mechanicalproducts. We have a wide portfolio ofgeared motors, based on asyn chro nousand synchronous motor tech nology.SIMOGEAR geared motors deliver topperformance from 0.09 kW up to55 kW. Gearboxes are available ashelical, parallel shaft, helical bevel andworm gearboxes – and have torqueratings extending all the way up to19,500 Nm.History of SIMOGEAR geared motors2KG1/2Demag gearboxes2KG3/4Flender gearboxes2005DemagleavesSiemens AGFlenderSiemens acquiresFlender HoldingGmbH2KJ1/2MOTOX gearboxes2007MOTOXMOTOX launched2KJ3Siemens gearboxes2012SIMOGEARSIMOGEAR launched2019New assembly linefor SIMOGEAR3
SIMOGEARSIMOGEAR geared motorat a glance1234Did you know?MODULOG Modular mounting shaft system forbrakes, rotary encoders, forcedventilation. Always in stock with short delivery timesand can be subsequently modified.SIMOLOC This installation system offers a low-costeasy-to-fit alternative to conventionalshaft connections such as hollow shaftwith a feather key, hollow shaft withshrink disk or hollow shaft with spline.451Gearbox2Interface3Motor4Output shaft5Terminal box or connector6Optional mounted componentsusing the MoDulog systemExamples Encoder Brake Separately driven fan6
SIMOGEARSIMOGEAR drive systems:optimum integration andmaximum usabilitySIMOGEAR geared motors are the perfect match for anydrive system. The result is the most comprehensive portfolioworldwide for the complete drive train.This extends from geared motorsthrough motor starters and convertersup to identification systems, switch gears and automation technology. Allof the components are tested, checkedout in the field and coordinated withone another – and equipped withstandard interfaces for communicationsystems.The demands placed on industrial drivetechnology are always increasing:Com pact and versatile geared motorsolutions that can be optimally inte grated into the drive train are de manded. More flexibility, more power,a more standard approach – these arethe expectations of the sector, espe cially in conveyor technology.SIMOGEAR geared motors are com patible to the general standard in themarket, and can therefore be simplyintegrated into existing or new ma chines and systems.This approach always provides youwith the optimum drive system foryour specific application.SIMOGEAR has the same flange, torquearm foot mounting and output (solidand hollow shaft) and shaft heightdimensions as is generally required inthe market. This means that this inno vative geared motor system is simplyintegrated 1:1 into existing or newmachines and systems.Compatibility means:Same outputshafts (solid andhollow shaft)Same shaftheightsSame flange dimensionsSame torque/dimensionsSame foot dimensions5
SIMOGEARSIMOGEAR:HighlightsIn conjunction with motors, converters, PLCs and specialsoftware, SIMOGEAR allows a wide range of applicationsto be addressed in many industries.SIMOGEAR geared motors arean integral component of TotallyIntegrated Automation (TIA),the extensive range of Siemensproducts and systems forcompany-wide automationin all sectors.SIMOGEAR stands for: Highest Performance:With high power density, high gearratios, high efficiency and fine torquescaling. Fully integrated solution:With a wealth of experience to offerfully integrated solutions engineeredin Totally Integrated Automation (TIA)portal. Productivity:Siemens offers solutions to supportyour business and increase yourprofitability.6CompatibilityCompatible with market standard When it comes to mounting dimensions
High energy efficiencyEnergy efficiency2-stage bevel geared motor Specifically designed to address conveyor applicationsRatio up to i 60Mech. efficiency 96%High gear ratios based on the shaft-pinion principle 2-stage gearbox with an efficiency 96% insteadof 3-stage gearbox with efficiency of only 94%High-efficiency motorsIn efficiency classes IE2, IE3, IE4PerformanceHighest performanceHighest power densityFinely scaled wide range of ratiosCompact designNew additional center distancesFine torque scalingShorter and more compact designCompact dimensionsCan be integrated into the smallest spacesAn integrated motor DE bearing shieldForms the interface to the gear unitwww.siemens.com/simogear7
SIMOGEARSIMOGEAR:Ready for digitalizationConnected to the cloud means that SIMOGEAR is readyfor digitalization as a part of the complete drive train – thismeans that the conditions of geared motors, convertersand driven loads can be visualized and analyzed using ourMindSphere application Analyze MyDrives. It providesyou with valuable data to optimize your processes andservice & maintenance strategy.Our value added includes wide-rangingapplication experience and broadindustry knowledge.We simply evaluate and monitor yourprocesses with the objective to reducethe total costs, shorten the time tomarket and increase the security ofyour investment – therefore sustain ably improving your competitiveness.Connected to MindSphere, you alwayshave your application under control,and with preventive maintenance youminimize failures and downtimes. Wesupport you in improving your busi ness.Did you know?MindSphereis the cloud-based IoT open operatingsystem from Siemens that connects yourproducts, plants, systems and machines,enabling you to harness the wealth ofdata generated by the Internet of Things(IoT) through extensive analysis.8The MindSphere appli cation such as AnalyzeMyDrives facilitates: Transparency along thedrive train Visualization and analysisof converter dataPreventive maintenance
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SIMOGEARSIMOGEAR geared motorsThe SIMOGEAR portfolio is extensive andyou always find a perfect geared motorthat precisely meets your requirements.Our standard portfolio includes variousgearbox types as basis for our gearedmotors. The geared motors are suitablefor either horizontal or vertical mounting.Geared motor typesHelical geared motors, Helical bevelgeared motors, Parallel shaft gearedmotors, Worm geared motors, Helicalworm geared motorsIndustriesIntralogisticsFood and BeverageAutomotiveMachine BuildingWater and Waste WaterApplicationsApplication examples include materialhandling applications as horizontalconveyor belts, vertical conveyors orlifters. Also cranes, mixers and agitateddrives.Highlights: Highest performanceand energy efficiency Compactness and outstandingquality of mechanical parts Suitable for both horizontaland vertical applications10www.siemens.com/simogear
SIMOGEARSIMOGEAR reluctancegeared motorsCompactRuggedEnergy efficientReluctance geared motors set themselves apart as a resultof their very high energy efficiency. Further, they are easyto service thanks to the synchronous-reluctance solutiontherefore representing an excellent choice when selectinga drive system with high energy efficiency.The synchronous reluctance solutioncan be applied in many different domains, and it has many importanttechnical benefits when compared tostandard asynchronous motors. Thesemotors maintain a stable speed evenwithout encoder, and it is also possibleto achieve a high permanent overloadin the higher speed range.SIMOGEAR reluctance geared motorare ideally suited to address conveyorappli cations and general machinesystems where a high energy efficiencyis demanded. Together with the rightconverter, we offer a wide range ofinnovative drive solutions.ApplicationsThe system is typically used to controlroller, chain and belt conveyors inairport baggage and cargo handlingfacilities. It is also a great fit for ware houses and distribution logistics inclu ding packaging and mail handlingareas. It is commonly used in hoistingequipment, scissor lift tables andmonorail conveyors as well as for skidsused in the automotive sHighlights: High dynamicperformance Excellent thermalbehaviour Extremely high energyefficiency11
SIMOGEARSIMOGEAR gearboxeswith motor adaptersIn addition to versions with integratedmotors, the SIMOGEAR series is alsoavailable with motor adapters, allowingvarious SIMOTICS motors to be used.A wide range of SIMOTICS motors fromSiemens can be mounted as a result ofthe many adapters that are available.This is true for both synchronous aswell as asynchronous motors. Withthe newly developed short couplingadapters, the optimum geared motoris available for every application.SIMOGEAR adapters currently include:1FlexibleIEC motor adaptersStandard IEC motors can be mountedin two ways. We suggest the short K4adapter for universal use and thecoupling adapter K2 to address moresophisticated and demanding appli cations. The adapters can be mountedon all SIMOGEAR types and are inaccor dance with the dimensions ofthe standard IEC flange (B5).2CombinableOptimizedNEMA motor adaptersStandard NEMA motors can be moun ted in two ways. We suggest the shortK5 adapter for universal use and thecoupling adapter K3 to address moresophisticated and demanding applica tions. The adapters can be mounted onall SIMOGEAR ogearwww.siemens.com/simotics
Motor adapters for servomotorsThere are three servomotor adapterversions. The first version is the new KSadapter available for SIMOTICS S-1FL6,S-1FK2, S-1FK7, S-1FT7, M-1PH8 and isconsiderably broadening the Siemensdrive system portfolio for servomotors.The other two versions include theKQ adapter that is designed forSIMOTICS S-1FK7 and SIMOTICS S-1FT7synchro nous servomotors. The thirdversion is the K8 adapter availablefor SIMOTICS M-1PH8 asynchronousservomotors.Typical servo applications:Handling systems, packaging andlabelling machines, metal formingmachines, printingIndustriesMachine buildingIntralogisticsFood & beverageSIMOGEAR adapters are flexible andcompact, and allow new drive systemsolutions to be created to specificallyaddress your demands.Highlights: Fast and simple mountingand removal Further cost savings dueto optimized spare partstock Compactness and flexibilit13
SIMOGEARSIMOGEAR geared motors withconverters integrated in the motorSIMOGEAR geared motors with SINAMICS convertersintegrated in the motor provide the perfect solutionto any conveyor-related challenge.Highlights: SINAMICS distributed fre quency converters areassembled and configuredfor the particular SIMOGEARgeared motors (motor data,brake and tempe raturesensor) Fast installation andcommissioning Easy-to-handle and spacesaving drive systemsThe system is easy to install, theconverter is quickly commissionedand the overall system is extremelyuser friendly. Thanks to Safety Inte grated, the Safe Torque Off (STO)safety function can be used with anySINAMICS G110M or G115D (in pre paration) with no additional externalcomponents. The compact device,available in two sizes (FSA, FSB), isspace saving and allows applicationsto be flexibly addressed. In addition,it is integrated into the TIA Portal –the intuitive engineering frameworkfrom Siemens – which allows efficient integration into higher-levelSIMATIC PLC controllers.Typical applications:Conveyor system applications such asconveyor belts, sortation systems,baggage and cargo handling systems,warehouse and distribution logistics,mail sorting and package distribution.IndustriesIntralogisticsAirportsFood & emens.com/sinamics-g110m
SIMOGEARSIMOGEAR CarwashSIMOGEAR Carwash is a special kind of gearedmotor used in car washing systems. Inquiriesare channeled through our Quotation Center*.Highlights: Increased protection againstthe ingress of moisture andincreased corrosion resis tance High thermal reserves andoverload capacity, highestefficiency and low losses Longer service life and highoperational reliabilityDesigned and constructed to standup to harsh car wash environments,it comprises a one-piece die-castalumi num housing gearbox with asymmetri cal design, no bearing endshield, no mounting cover – and onlyone version for all mounting positions.Technical description:Power range 0.25 . 1.5 kWThree-phase 230/400 V 50 HzAmbient temperature 0 C to 45 CHumidity up to 100%Can be sprayed with chemicals. Thechemical composition of the sealsmanufactured out of NBR (nitrilebutadiene rubber) is suitable for thistype of application.Typical applications:Car washing systems* Contact your regional sales representative15
SIMOGEARDescription of theSIMOGEAR nameplateWeightSerial No.Article No.Type designationGeneral dataDegree of protectionCustomer specific dataOil quantity, type, viscosityRated frequencyMotor and brake dataGeared motor output torqueNumber of phasesand type of motor currentRated frequencyRated currentRated power, duty typeMotor seriesEfficiency class according IEC 60034-30Temperature class Th.Cl.Rated voltageMotor designation16
Ambient temperatureApplicable standardCE marking or othermarking, if requiredMounting positionTotal transmission ratioGearbox output speedService factorBrake supply voltage URated braking torqueSymbols (IEC 60617-2): brakeRated speedPower factor cos φ17
SIMOGEARHow to order SIMOGEARYou can simply configure and order your geared motorwith a 17-digit order number. The following structureshows you how to configure your geared motor tospecifically address your MOGEAR designation 2KJ3Gearbox typeGearbox size8Output shaft11X–XXXX121314151612Motor efficiency13Frequency, voltage14Gearbox mounting design–Z17Description6–79–10–Helical gearbox E, 1-stage,Helical gearbox Z, 2-stage,Helical gearbox D, 3-stage,Parallel shaft gearbox FZ, 2-stageParallel shaft gearbox FD, 3-stageBevel gearbox B, 2-stageBevel gearbox K, 3-stageHelical worm gearbox C, 2-stageWorm gearbox S, 1-stage01234556715–1617Transmission ratioSuffix followed with order codes or plain textMotor frame sizeMotor typeInterested in financing?SIMOGEAR serviceWe support you with comprehensive service from the very beginning. Thisextends from commissioning and maintenance through troubleshootingup to service contracts. Regional contact persons around the globe are thereto ensure the availability of your plants and machines.Furthermore, SIMOGEAR service center is available 24/7, which is justanother advantage of our service. When it comes to the mechanical system,SIMOGEAR is always the right choice.Email: simogear.service.cc.industry@siemens.com18Find out the value of flexible finan cing that offers you the benefits oftechnical progress without over extending budgets or liquidity. Weare on your side with our expertconsultation. Select a solution thatwill significantly increase your entre preneurial freedom.Informational hotline: 0800 6366360Email: info-sfl.sfs@siemens.com
SIMOGEARSIMOGEAR:Family overviewGearbox designationNumber of sizesMax. output torque T2NTransmission Ratio iMax. motor power1) P1HousingHelicalgeared motorsParallel shaftgeared motorsE39 E149 (1-stage)Z19 Z189 (2-stage)D19 D189 (3-stage)FZ29 189 (2-stage)FD29 189 (3-stage)7 (1-stage)13 (2/3 stage)11Up to approx. 20,000Up to approx. 20,0001,29 9,79 (1-stage)3.0 60 (2-stage)36 328 (3-stage)325 27,816(multistage)3.5 60 (2-stage)50 330 (3-stage)250 50,000(multistage)55 kW55 kW19 39 aluminum49 189 cast iron29 aluminum39 189 cast iron19
Bevelgeared motors(2–stage)Bevelgeared motors(3–stage)Helical wormgeared motors(2–stage)Wormgeared motors(1–stage)B19 B49(2-stage)K39 K189(3-stage)C29 C89(2-stage)S09 S29(1-stage)41053Up to 450Up to approx. 20,000Up to 1450Up to 1163.5 59 (2-stage)5,7 237 (3-stage)170 14,900(multistage)6,48 363 (2-stage)270 19,000(multistage)5 100 (1-stage)7.5 kW55 kW7.5 kW0.55 kWAluminumCast iron39 aluminum49 89 cast ironAluminum1) with 4-pole motor at 50 Hz line voltage20
SIMOGEARSelect & configure yourdrive systemEfficient geared motor selection and dimensioning:TIA Selection ToolOur dimensioning and engineeringtools support you when configuringall of the components necessary for adrive application. You are navigatedthrough the various engineering steps,from the line supply through converterand geared motors up to the controlsystems. You have extensive engi neering options at your disposal asa result of the wide variety of motorconfigurations as well as the selectionof application-oriented drive andcon trol solutions. This tool is extremelyuser friendly as a result of the intuitivenavigation using the workflow and thefact that simple drives up to complexmulti-axis applications are handled inthe exact same way.Drive Technology ConfiguratorThe Drive Technology Configurator(DT Configurator) supports you whenselecting the optimum products foryour application – from motorsthrough converters up to the relevantoptions.Comprehensive documentation – fromdata sheets through operating instruc tions up to 2D/3D dimension drawingsand certificates – can also be called up.The components that you selected canbe directly ordered by transferringthem into the Industry Mall shoppingcart.www.siemens.com/tstThe SIZER engineering software is nowintegrated into the TIA Selection Tool.www.siemens.com/dt-configurator21
Published bySiemens AGDigital IndustriesMotion ControlP.O. Box 31 8091050 Erlangen, GermanyFor the U.S. published bySiemens Industry Inc.100 Technology DriveAlpharetta, GA 30005United StatesArticle No. DIMC-B10031-00-7600Printed in GermanyDispo 21500WÜ/1000173743 WS 05200.5 Siemens 2020Subject to changes and errors. The information provided in this brochurecontains merely general descriptions or characteristics of performancewhich in case of actual use do not always apply as described or whichmay change as a result of further development of the products. The re quired performance features are only binding if they have been exresslyagreed upon in the form of a written contract.All product designations may be trademarks or product names ofSiemens AG or supplier companies whose use by third parties for theirown purposes could violate the rights of the owners. To ensure the secureoperation of Siemens products and solutions, it is necessary to take suit able preventive measures (e.g. cell protection concept) and integrateeach component into a state-of-the-art holistic industrial security concept.When so doing, products from other manufacturers should be takeninto account. For more information about industrial security, visithttp://www.siemens.com/industrialsecurity.
SIMOGEAR geared motors The SIMOGEAR portfolio is extensive and you always find a perfect geared motor that precisely meets your requirements. Our standard portfolio includes various gearbox types as basis for our geared motors. The geared motors are suitable for either horizontal or vertical mounting. Highlights: Highest perormance f
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Gearbox size 29 - 189 Mounting All mounting positions available Power range 0.25 - 22 kW Energy efficiency IE3 standard, IE2 for frame size 71 only Speed 4-pole motors only (1500 rpm) Ambient temperature -20 C up to 40 C Converter combination3) With options P94 for SINAMICS G120, P95 for SINAMICS S120, P96 for SINAMICS G120D Technical data
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