Webasto Smart Control & Multi Control HD Instllation Instructions

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Installation InstructionsControl elementMultiControl SmartControl UniBox HDWLQJ HDWLQJSmartControlMultiControlEnglish

Table of Contents1About this document36Technician mode91.1Purpose of the document36.1Functional description91.2Enclosed documents36.2Connecting the diagnostic adapter91.3Using this document36.3Selecting the Service menu91.4Use of symbols and highlighting36.4Service settings96.5Select heater92Safety36.6Min duration92.1Qualifications of installation personnel36.7Max duration102.2Regulations and legal requirements36.8Permanent mode102.3Safety precautions46.9Ventilation106.10 Temperature range103Unit description46.11 Show temperature103.1Scope of Delivery46.12 UniBox113.2Type label46.13 Undervoltage shutdown113.3Functional description46.14 Max active timers113.4Versions46.15 Unlock heater116.16 Basic configuration114Installing the control element54.1Notes on installation57Troubleshooting4.2Installation location requirements57.1Fault code output4.3Installing the control element54.4Optional: Installing the UniBox68Technical data145Initial start-up79Electrical Connections155.1Information on initial operation79.1Connector designation MultiControl 5.2Starting up75.3Selecting the heater at a later date7MultiControl SmartControl UniBox9.21212SmartControl15Connector designation, UniBox152

1About this document1.1Purpose of the documentThese installation instructions are part of the device and containall the information required to ensure correct and safe installation.1.2Enclosed documentsAll documents are provided on the enclosed DVD and are availablefrom http://dealers.webasto.com.Printed copies of the following documents are enclosed with thisunit: Quick Start Guide Information Sheet for Initial Start-up1.3Using this document2Safety2.1Qualifications of installation personnelThe installation personnel must have the following qualifications: Successful completion of Webasto training Corresponding qualification for working on technical systems2.2Regulations and legal requirementsXXReadand follow the operating instructions before starting upthe heater.DirectivesType-approval numbers for MultiControl SmartControl UniboxRadio interferenceECE R1004 7319 MultiControl SmartControlXXPrintout these Installation Instructions as required.XXReadthese Installation Instructions before installing the unit.The regulations of these guidelines are binding in the scope of theXXReadthe operating instructions before operating the unit.Directive 70/156/EEC and/or 2007/46/EC (for new vehicle models1.4Use of symbols and highlightingfrom 29/04/2009) and should also be observed in countries in whichthere are no special regulations. Failure to follow the installationTexts with the symbolrefer to separate documents which areenclosed or can be requested from Webasto.instructions will result in the invalidation of the type approval forTexts with the symbolof the vehicle. For vehicles with an EU type approval, an entry is notrefer to technical features.Texts with the symbolorrefer to possible materialdamage, risk of accident or injury.HighlightExplanation33Requirements for the following necessary actionXXNecessary actionthe heater and therefore invalidation of the general homologationrequired in accordance with § 19 section 4 of appendix VIII b ofStVZO. Country-specific registration regulations must be compliedwith.The variants MultiControl MAR/RV TT and MAR/RV ATE do notcomply with the legal requirements of UN/ECE Regulation No. 21(interior fittings). These may therefore not be fitted in the headimpact zone (on the dashboard). This does not include fitting in theexempted area behind the steering wheel with a deviation of up to125 mm from the outer edge of the steering wheel. In the case ofadjustable steering wheels, the zone finally exempted is reduced tothe common area of the exempted zones for each of the drivingpositions which the steering wheel may assume. Please refer to thecurrent version of UN/ECE R 21.Intended useThe control element MultiControl SmartControl is used to operatethe Webasto water or air heaters for cabin and engine preheating.The control element MultiControl SmartControl is currently approved for connection to certain Webasto water or air heaters.MultiControl SmartControl UniBox3

DANGER Do not operate the heater in closed rooms due tothe danger of poisoning and suffocation. Always switch off the heater before refuelling. The improper operation, installation or repair ofWebasto heaters and control elements can cause fireor the leakage of deadly carbon monoxide. This canlead to serious injury or death. Webasto shall not assume liability for defects ordamage that are the result that the installation andoperating instructions as well as the instructionscontained therein being disregarded.This liability exclusion particularly applies for: installation by untrained personnel improper use repairs not carried out by a Webasto serviceworkshop use of non-genuine parts Conversion of the heater without permission fromWebasto If faulty always replace the complete control element.2.33Unit description3.1Scope of Delivery MultiControl SmartControl Double-sided adhesive pad Optional: bracket for MultiControl / SmartControl Optional: UniBox Optional: bracket for UniBox3.2Type labelThe type label is affixed to the rear of the control element.3.3Functional descriptionControl ElementThe control element MultiControl SmartControl is used tooperate the Webasto water or air heaters for cabin and enginepreheating.Depending on the heater installed and the application, it mayadditionally be necessary to install the UniBox (optional).Safety precautionsSafety information on installationATTENTIONHeatingDanger of electrical short circuit caused by livepartsXXDisconnectthe vehicle on-board power supplyfrom the battery before installation.ATTENTIONDanger of lacerations on sharp edgesXXFitprotectors on sharp edges.Safety information on operationFig. 01: MultiControl / SmartControl element123456Submenu nameSubmenu symbolActivated time settingsTimeQuick start buttonControl knobWARNINGRisk of explosion in environments with combustible vapours, flammable dust and hazardousgoods (e.g., petrol stations, tank facilities,fuel store, coal bunkers, timber yard or grainwarehouses)UniBoxRisk of intoxication and suffocation fromexhaust fumes in closed rooms without exhaustgas extractionThe UniBox makes it possible to operate heaters that are notW-bus compatible using the MultiControl and SmartControlcontrol elements. The UniBox also provides additional inputs andoutputs to expand the functional scope.Communication between the UniBox and the control elementtakes place via the W-bus. The UniBox is configured automaticallywhen the heater is selected on the control element.The UniBox is fitted in the area of the vehicle that is not visible tothe customer.XXDo3.4XXDonot switch on or operate the heater.WARNINGnot switch on or operate the heater.VersionsThe control element is available in two versions: SmartControl: control element with black frame and no timerfunction. MultiControl: control element with silver-coloured frame, withtimer function.MultiControl SmartControl UniBox4

44.1Installing the controlelementNotes on installation2 Adhesive pads (double-sided)3 Control elementXXDetermineXXLocatethe installation location.bushing for control element wiring harness.XXRotatecontrol element wiring harness through installationopening.CAUTIONDanger of fire due to drilling into electricalcablesBurn injuriesXXArrangeelectrical cables behind the installationarea outside the drilling points.CAUTIONXXAttach connector.33Rear of control element is clean, dry and free of dust andgrease.XXPositioncontrol element.XXStickadhesive pads to the control element.XXStickcontrol element onto the installation location.Optional installation using bracketInjuries by touching sharp edgesGrazing of the skin, cuts1234XXWheninstalling useprotective gloves.4.2Installation location requirementsComply with legal requirements.The installation location must satisfy the following requirements:33Vehicle interior33Ease of access33Clear visibility33Clean, dry and free of grease33Protected from moisture33Protected from heat, not in direct hot air flow33Sufficient clearance behind installation location4.3Installing the control elementInstallation using adhesive pads123Fig. 03: Installing the control element using a bracket1234Installation locationBracketScrewsControl ElementXXDetermineXXLocateXXInstallthe installation location.bushing for control element wiring harness.bracket using the enclosed screws.XXPassthe control element wiring harness through from the front.XXClipthe control element into the bracket.Fig. 02: Installing the control element using adhesive pads1 Installation locationMultiControl SmartControl UniBox5

11234Fig. 06: Example of connecting UniBox (1), control element (2), heater (3)and vehicle wiring harness (4)2Fig. 04: Example of connecting control element (1) to heater (2)4.4Optional: Installing the UniBoxFig. 05: Optional: Installing the UniBox using a bracketXXDeterminethe installation location.Fit the unit in the area of the vehicle that is notvisible to the customer.XXInstallbracket using the enclosed screws.XXDetermineXXClipthe layout for the enclosed UniBox wiring harness.the UniBox into the bracket.MultiControl SmartControl UniBox6

5Initial start-up5.1Information on initial operationSetting the time:WARNINGInhaling poisonous gases in the enclosedroomsDanger of poisoning and suffocationXXNeveroperate the heater (also not with programmed heating start) in closed rooms such as garages or workshops that do not have an exhaustextraction unit.XXInworkshops with exhaust extraction facilities,make sure that the exhaust extractor is fullyoperational.5.2XXRotateXXPressthe control knob.XXRotateXXPressthe control knob, set the hour.the control knob, set the minutes.the control knob.Starting up33Heater is correctly installed.Heating33Control element is correctly installed.33Vehicle on-board power supply is connected to the batteryvoltage.Fig. 10: Main menuWhen the main menu is displayed, initial start-up is completed.The selected heater can be changed at a later date.See “5.3 Selecting the heater at a later date” onpage 7.Select heaterManual heater selection is omitted in the event ofautomatic heater detection.5.3Selecting the heater at a later dateRotate the control knob and select the installed heater.In the event of a Reset, all the settings and timerprograms on the control element are reset to thedefault settings or to the values preset by thetechnician.In the event of a Reset, the language is reset toEnglish. HDWHU Fig. 07: "Heater" menu elementXXPressXXSelectthe “Settings” symbolfrom the main menu.the control knob.Setting the day of the week:SettingsMonFig. 11: "Settings" menu elementXXPressFig. 08: Day of the weekXXRotatethe control knob.XXSelectthe "Reset" menu element.the control knob, select weekday.SettingsResetFig. 12: "Reset" menu elementFig. 09: Setting the timeMultiControl SmartControl UniBoxXXPressthe control knob.7

SettingsResetFig. 13: "Confirm reset" menu elementXXPressthe control knob again to confirm the menu selection.33The control element is restarted.XXWhenrestarting the control element (the start screen isdisplayed for 1.5 seconds), press the control knob andquick start button simultaneously for 3 seconds. HDWHU Fig. 14: "Heater" menu elementXXSelectXXPressthe desired heater.the control knob.MultiControl SmartControl UniBox8

6Technician mode6.1Functional descriptionThis specific function is not visible to the customer and is onlyenabled when the diagnostic adapter is used. This function can beused to select the preset heaters and their settings and activatethem. The limit values for temperature/operating duration etc.can be adjusted by the technician if the presetting is not correctfor the system as setup. As an alternative, the settings can alsobe carried out using the WTT (Webasto Thermo Test) diagnosticsoftware.6.3XXInSelecting the Service menuthe main menu, select the “Service” symbol. 6HUYLFH Fig. 17: "Service" menu elementFactory settings can only be changed by professionals.6.2Connecting the diagnostic adapterXXRemovethe cover from the diagnostic adapter port.The items in the Technician menu are an extensionof the User menu and are available in addition. The“Service” symbol replaces the “Settings” symbol assoon as the diagnostic adapter is connected.6.4Service settings33The diagnostic cable connector is connected to the controlelement. See chapter “6.2 Connecting the diagnostic adapter”on page 9.33“Service” symbol has been selected in the main menu.XXPressthe control knob.“Quick start” symbol is shown in the display.6.5Select heaterA different heater can be selected using this menu item. If adifferent heater is selected, other settings from this menu are alsoreset to the specific values for that heater. This includes deletingthe error memory.33“Service” symbol has been selected in the main menu.Fig. 15: Removing the cover33“Quick start” symbol is shown in the display.XXRotateATTENTIONDust and moisture can damage the diagnosticadapter portThe unit may produce incorrect or no diagnosticinformationXXClosethe cover on the diagnostic adapter portafter use.XXConnectthe diagnostic adapter to the control element.the control knob in order to select the desired symbol“Heater”.33The heater name is shown in the display.XXRotateXXPressthe control knob in order to select the heater.the control knob in order to confirm selection.6.6Min durationPreset the minimum operating duration that the customer canselect from the menu when configuring the quick start button orfor heating/ventilation. The value for “Min duration” can be setbetween 10 minutes and the “Max duration”.33“Service” symbol has been selected in the main menu.33“Quick start” symbol is shown in the display.XXRotatethe control knob in order to choose the desired symbol“Min duration”.XXPress the control knob in order to confirm selection.33The min duration is shown in the display and the min duration“hour” is flashing.XXRotatethe control knob in order to choose the desired minduration “hour”.XXPressFig. 16: Connecting the diagnostic adapterMultiControl SmartControl UniBoxthe control knob in order to confirm selection.33The min duration is shown in the display and the min duration“minute” is flashing.9

XXRotatethe control knob in order to choose the desired minduration “minute”.XXPressthe control knob in order to confirm selection.6.7Max durationPreset the maximum operating duration that the customer canselect from the menu when configuring the quick start button orfor heating/ventilation. The range for “Max duration” can be setbetween value for “Min duration” and the maximum time applicable for the selected heater.33“Service” symbol has been selected in the main menu.33“Quick start” symbol is shown in the display.XXRotatethe control knob in order to choose the desired symbol“Max duration”.XXPressthe control knob in order to confirm selection.33The max duration is shown in the display and the max duration“hour” is flashing.XXRotatethe control knob in order to choose the desired maxduration “hour”.XXPressthe control knob in order to confirm selection.33The max duration is shown in the display and the max duration“minute” is flashing.XXRotatethe control knob in order to choose the desired maxduration “minute”.XXPressthe control knob in order to confirm selection.6.8Permanent modeHere you can enable or block permanent operation of the heaterby the user. Permanent mode is only possible in heaters thatsupport this mode. If this option is selected for heaters that do notsupport permanent mode, the heater determines the operatingduration when the user starts the functions heating/ventilation inpermanent mode.33“Service” symbol has been selected in the main menu.33“Quick start” symbol is shown in the display.XXRotatethe control knob in order to choose the desired symbol“Permanent mode”.XXPressthe control knob to choose between “On” and “Off”.This setting is taken over without confirmation.6.10Temperature rangeHere you can restrict the temperature range for air heaters thatthe user can select from the menu when configuring the quickstart button or when heating. The minimum temperature can beselected between 5 C and 20 C and the maximum temperaturecan be selected between 20 C and 35 C. This setting has noeffect for water heaters.33“Service” symbol has been selected in the main menu.33“Quick start” symbol is shown in the display.XXRotatethe control knob in order to choose the desired symbol“Temperature range”.33If the temperature setting function is not supported by theheater, “N/A” appears in the display and no settings can bemade here.XXPress the control knob in order to confirm selection.33The minimum temperature is shown in the display.XXRotatethe control knob to select the desired minimum temper-ature.XXPress the control knob in order to confirm selection.33The maximum temperature is shown in the display.XXRotatethe control knob to select the desired maximum temper-ature.XXPressthe control knob in order to confirm selection.6.11Show temperatureThis configures the temperature display in the status bar. If thisoption is switched off, the current temperature is not shown in thestatus bar. The temperature shown is always the current temperature as reported by a connected sensor or the internal sensor inthe MultiControl/SmartControl. Following a factory reset or afterselecting a new heater, all possible sensors are queried and thefirst available sensor is selected for temperature determination.The query sequence is as follows: External sensor on the W-bus Sensor in the heater External sensor connected to the UniBox Internal sensor of the MultiControl/SmartControl33The temperature can be displayed and hidden in the mainmenu.33“Service” symbol has been selected in the main menu.33“Quick start” symbol is shown in the display.6.9VentilationThis option can be used to remove the “Ventilation” menu itemfrom the customer menu. This option has no effect for heatersthat do not support “ventilation”.33“Service” symbol has been selected in the main menu.XXRotatethe control knob to choose the desired symbol “Showtemperature”.XXPressthe control knob to choose between “On” and “Off”.This setting is taken over without confirmation.33“Quick start” symbol is shown in the display.XXRotatethe control knob in order to choose the desired symbol“Ventilation”.XXPressthe control knob to choose between “On” and “Off”.This setting is taken over without confirmation.MultiControl SmartControl UniBox10

6.12UniBox6.15Unlock heaterIn principle, following a factory reset or heater selection, therewill be automatic detection of any UniBox that is present. If theUniBox is retrofitted, support can be forced by activating thisoption so that the additional functions, such as ignition detection,ADR, additional external button (like the quick start button) canbe used.33“Service” symbol has been selected in the main menu.CAUTIONPossible risk of fireBurn injuriesXXRectifyXXTheheater may only be unlocked by trainedtechnicians.33“Quick start” symbol is shown in the display.XXTurnXXPressthe control knob in order to choose the desired “UniBox”.ATTENTIONthe control knob to choose between “On” and “Off”.Risk of damage to the heaterXXRectifyThis setting is taken over without confirmation.6.13Undervoltage shutdownIf this option is activated, the supply voltage is continuouslychecked during heating/ventilation mode and, if the configuredvalue is undershot for more than 5 seconds, the heater is shutdown. The heater can only be switched back on when the voltageis stable above the configured value. Failure to reach the necessaryvalue is indicated in the status bar by means of a battery symbol.33“Service” symbol has been selected in the main menu.33“Quick start” symbol is shown in the display.XXRotatethe control knob in order to choose the desired symbol“Undervoltage shutdown”.33If undervoltage shutdown is active, the display shows the presetvalue. If it is deactivated, “Off” is shown.XXPressthe control knob in order to confirm selection.XXRotatethe control knob to set the value or deactivate thefunction (Off).XXPresscause of error.the control knob in order to confirm selection.6.14Max active timerscause of error.XXTheheater may only be unlocked by trainedtechnicians.XXBringup the Service menu.XXRotateXXSelectXXPressthe control knob clockwise.the "Unlock heater" menu element.the control knob on “Unlock heater”.XXRotatethe control knob and select “Unlock heater OK” or“Back” (cancel).XXPressthe control knob. Fault codes in the heater will be deleted.6.16Basic configurationIn the event of a reset, all settings are restored to basic configuration except weekday and time. Following the reset, proceed as forinstallation and initial start-up.“Quick start” symbol is shown in the display.XXRotatethe control knob in order to choose the desired symbol“Factory reset”.XXPress the control knob in order to confirm selection.33“OK” is shown in the display.33Press the control knob in order to confirm selection.33Then the restart is performed.Only one timer can be activated as standard. Using this option,you can increase the number of times that can be activatedsimultaneously to as many as 21.Please note the legal requirements, in particular that only oneactivated timer is permitted for passenger cars.33“Service” symbol has been selected in the main menu.33“Quick start” symbol is shown in the display.XXRotatethe control knob in order to choose the desired symbol“Max active timers”.33The preset value (number of timers) is shown.XXPressthe control knob in order to confirm selection.XXRotateXXPressthe control knob to set the value.the control knob in order to confirm selection.MultiControl SmartControl UniBox11

7Troubleshooting7.1Fault code outputThe heater will output a fault code on the controlelement if a fault occurs during heating mode.XXPressingthe quick start button confirms the errordisplay.You will find further information in the operatinginstructions.An error that has occurred is shown on the controlelement display as Txx or Fxx and the LED flashesred. The error display also appears after wakingup the control element from standby and must beconfirmed by pressing the control knob or the quickstart button. This error is saved in the error entriesin the control element menu (menu element “Errorentry”) and can be called up. Selecting “Reset” inthe customer menu deletes all error entries for thecontrol element and the UniBox.Table of internal control element errors “Txx”Fault codeFaultsFault descriptionTroubleshootingTedSupply voltage too highSupply voltage exceeds 36V.Check car electrical installation.Te3Display background illumination faultyTe4Defective LED statusContact Webasto service workshop.Contact Webasto service workshop.Te5Temperature sensor errorTemperature sensor of MultiControl/SmartControlfaulty.Te6W-bus temperature sensor errorTemperature from external sensor (W-bus) cannotbe read correctly.T12Communication error on the W-busCheck installation.Te7/Te8FlashContact Webasto service workshop.TeaFaulty feedback signal from heater (ST)Check installation.TecControl knob stickingControl knob pressed for longer than 10 seconds.Contact Webasto service workshop.T46Excess current/short circuit at switch output SAU1Current exceeds 500mA.Check installation. Ensure that the consumer atthe switch output SAU1 is not drawing more than500mA.Te0Reduced voltageSupply voltage is below value set by technician.Charge the battery and check car electrical installation.T84Operating voltage too lowSupply voltage is less than 8V.Charge the battery and check car electrical installation.Te1Ambient temperature too low/highAmbient temperature is outside the operating rangeof -20 C to 70 C.The error disappears automatically when theambient temperature is once more within the rangeof -20 C to 70 C.TebRTC faultContact Webasto service workshop.Check installation. Replace sensor if necessary.In case of voltage interruption lasting more than 8minutes: Enter day/time again.If this error appears without voltage interruption:Contact Webasto service workshop.Error with UniBox connected and analogue heaterFault codeFaultsFault descriptionTroubleshootingFedSupply voltage too highSupply voltage exceeds 36V.Check car electrical installation.F5dTemperature sensor errorThe temperature from the external sensorconnected to the UniBox cannot be read correctly.Check installation. Contact Webasto serviceworkshop.F12Communication error on the W-busFe7/Fe8FlashFe9Signal from switch output SAU1 not plausibleFeaFaulty feedback signal from heater (ST)Check installation.Read/write from/to the internal memory failed.Contact Webasto service workshop.The UniBox is receiving an implausible signal.Check installation. Contact Webasto serviceworkshop.Check installation.FecExternal control knob stickingExternal control knob pressed for longer than 10seconds.F01 to F0FHeater errorPlease look through the heater documentation.Contact Webasto service workshop.T5dUniBox temperature sensor errorThe temperature from the external sensorconnected to the UniBox cannot be read correctly.Check installation. Replace sensor if necessary.T84Operating voltage too lowSupply voltage is less than 8V.Charge the battery and check car electrical installation.MultiControl SmartControl UniBoxCheck installation. Contact Webasto serviceworkshop.12

Errors relating to a connected heaterFault codeFaultsF01 to F99Heater error (analogue)F01 to FFEH01 to HxxHeater error (W-bus)MultiControl SmartControl UniBoxFault descriptionTroubleshootingSee workshop manual for heaterContact Webasto service workshop13

8Technical dataControl ElementMultiControl / SmartControlRated voltage [V]Maximum current consumption (duringoperation without external relay) [mA]12 to 2417 to 23Maximum current consumption (in standby)[mA]Weight [g]MultiControl SmartControl UniBox120.5Permissible ambient temperature [ C](operation/storage)Control element dimensions [mm](length/depth/height)UniBox-40 to 75 / -40 to 9068 / 15 (9.5 without control knob) / 4890 (104 with connected wiring harness) / 60 / 25416614

99.1No.Contact 1Electrical ConnectionsConnector designationMultiControl SmartControlColoursyellow9.2Connector designation, ksContact 1redKL30Plus (control element)Contact 2brownKL31Earth- (control element)Contact 3yellowW-busW bus (control element)W Bus / Low Switch /DiagnosticsThe connection is configureddifferently depending onthe heater selected. Pleasenote that there is no W-buson this line for heaters withanalogue control. W-busdiagnostics are only possiblewith a W-bus heaterconnected or with a UniBoxconnected.Contact 4greySAU1 switch outputSwitch output, heating(control element)Contact 5redKL30Plus Contact 6brownKL31Earth-Contact 7green /whiteW-busW-busContact 8blackSAU1 switch outputSwitch output, heating (highside) from UniBoxContact 9red /whiteSAU2 switch outputSwitch output, ventilation(low side) from UniBoxmax. switching current20mAContact 10TS (Plus)External temperature sensorContact 11TS (Earth)External temperature sensorContact 2blackSAU1 switch outputmax. switching current500 mAContact 3redKL30Plus Contact 4brownKL31Earth-4132Fig. 18: Control element connectionsContact 12blueSWG (Plus)Setpoint inputContact 13whiteSWG (Earth)Setpoint inputContact 14black /greyKL15IgnitionContact 15violetADR (TRS)ADR operationDisplay on control elementContact 16GREENSEISwitch inputExternal button forswitching on and offST / statusFault code / statusMultifunctionMultifunctional input (airheater)Contact 17Contact 18red /blackwhite /red918110Fig. 19: UniBox connectionsMultiControl SmartControl UniBox15

Ident. No. 9030531B 07/18 Errors and omissions excepted Webasto Thermo & Comfort SE, 2018In multilingual versions the German language is binding. You can request your language if it is missing.The telephone number of the respective country can be obtained from the Webasto service point flyer or the homepageof your respective Webasto country representative.Webasto Thermo & Comfort SEPostfach 141082199 GilchingGermanyVisitors Address:Friedrichshafener Str. 982205 GilchingGermanyTechnical Extranet: http://dealers.webasto.comwww.webasto.com16

XXRotate control element wiring harness through installation opening. XXAttach connector. 3 Rear of control element is clean, dry and free of dust and grease. XXPosition control element. XXStick adhesive pads to the control element. XXStick control element onto the installation location. Optional installation using bracket 12 3 4 Fig. 03 .

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