AIR-COOLED SCREW LIQUID CHILLERS - Clipartes
AIR-COOLED SCREW LIQUID CHILLERSINSTALLATION, OPERATION, MAINTENANCESupersedes: 201.23-NM2 (610)Form 201.23-NM2 (315)035-21506-101YCIV STYLE AMODELSYCIV0157-0397, 60 HZ(150-260 TONS)AIR-COOLED SCREW LIQUID CHILLERSE/V HIGH EFFICIENCY AND S/P STANDARD EFFICIENCYR134AIssue Date:March 9, 2015
FORM 201.23-NM2ISSUE DATE: 3/9/2015IMPORTANT!READ BEFORE PROCEEDING!GENERAL SAFETY GUIDELINESThis equipment is a relatively complicated apparatus.During rigging, installation, operation, maintenance,or service, individuals may be exposed to certain components or conditions including, but not limited to:heavy objects, refrigerants, materials under pressure,rotating components, and both high and low voltage.Each of these items has the potential, if misused orhandled improperly, to cause bodily injury or death. Itis the obligation and responsibility of rigging, installation, and operating/service personnel to identify andrecognize these inherent hazards, protect themselves,and proceed safely in completing their tasks. Failureto comply with any of these requirements could resultin serious damage to the equipment and the property inwhich it is situated, as well as severe personal injury ordeath to themselves and people at the site.This document is intended for use by owner-authorizedrigging, installation, and operating/service personnel. Itis expected that these individuals possess independenttraining that will enable them to perform their assignedtasks properly and safely. It is essential that, prior toperforming any task on this equipment, this individualshall have read and understood the on-product labels,this document and any referenced materials. This individual shall also be familiar with and comply withall applicable industry and governmental standards andregulations pertaining to the task in question.SAFETY SYMBOLSThe following symbols are used in this document to alert the reader to specific situations:Indicates a possible hazardous situationwhich will result in death or serious injuryif proper care is not taken.Identifies a hazard which could lead todamage to the machine, damage to otherequipment and/or environmental pollution if proper care is not taken or instructions and are not followed.Indicates a potentially hazardous situation which will result in possible injuriesor damage to equipment if proper care isnot taken.Highlights additional information usefulto the technician in completing the workbeing performed properly.External wiring, unless specified as an optional connection in the manufacturer’s product line, is notto be connected inside the control cabinet. Devices such as relays, switches, transducers and controlsand any external wiring must not be installed inside the micro panel. All wiring must be in accordance with Johnson Controls’ published specifications and must be performed only by a qualifiedelectrician. Johnson Controls will NOT be responsible for damage/problems resulting from improperconnections to the controls or application of improper control signals. Failure to follow this warning will void the manufacturer’s warranty and cause serious damage to property or personal injury.2JOHNSON CONTROLS
FORM 201.23-NM2ISSUE DATE: 3/9/2015CHANGEABILITY OF THIS DOCUMENTIn complying with Johnson Controls’ policy for continuous product improvement, the information contained in this document is subject to change withoutnotice. Johnson Controls makes no commitment toupdate or provide current information automaticallyto the manual or product owner. Updated manuals, ifapplicable, can be obtained by contacting the nearestJohnson Controls Service office or accessing the Johnson Controls QuickLIT website at http://cgproducts.johnsoncontrols.com.It is the responsibility of rigging, lifting, and operating/service personnel to verify the applicability of thesedocuments to the equipment. If there is any questionThe Control/VSD Cabinet contains lethalhigh AC and DC voltages. Before performing service inside the cabinet, removethe AC supply feeding the chiller andverify using a non-contact voltage sensor.The DC voltage on the VSD DC Bus willtake 5 minutes to bleed off, after ACpower is removed. Always check the DCBus Voltage with a Voltmeter to assurethe capacitor charge has bled off beforeworking on the system.NEVER short out the DC Bus to discharge the filter capacitors.regarding the applicability of these documents, rigging, lifting, and operating/service personnel shouldverify whether the equipment has been modified andif current literature is available from the owner of theequipment prior to performing any work on the chiller.CHANGE BARSRevisions made to this document are indicated with aline along the left or right hand column in the area therevision was made. These revisions are to technical information and any other changes in spelling, grammaror formatting are not included.NEVER place loose tools, debris, or anyobjects inside the Control Panel/VSDCabinet.NEVER allow the Control Panel VSDCabinet doors to remain open if there isa potential for rain to enter the panel.Keep doors closed and assure all latches are engaged on each door unless theunit is being serviced.ALWAYS lockout the disconnect supplying AC to the chiller.The 1L Line Inductor will reach operatingtemperatures of over 300 F. DO NOTopen panel doors during operation. Assure the inductor is cool whenever working near the inductor with power OFF.JOHNSON CONTROLS3
FORM 201.23-NM2ISSUE DATE: 3/9/2015ASSOCIATED LITERATUREMANUAL DESCRIPTIONFORM NUMBERCentrifugal Chiller Long Term Storage50.20-NM5Equipment Pre-Startup and Startup Checklist201.23-CL2Installation, Operation and Maintenance, 50hz201.23-NM1Unit Replacement Parts, Style A, 50 hz201.23-RP1Unit Replacement Parts, Style A, 60 hz201.23-RP2Unit Replacement Parts, Style A, 50 and 60 hz201.23-RP3All Products - Replacement Parts Electrical Connectors50.20-RP1All Products - Replacement Parts Fittings50.20-RP2NOMENCLATUREThe model number denotes the following characteristics of the unit.Y C I V - 0187 - S - A - 46 - V A ADEVELOPMENT CODEYORKDESIGN SERIESCHILLERAIR COOLEDVSD DRIVENSCREW COMPRESSORMODEL NUMBERUNIT DESIGNATORE- High Efficiency with Standard IPLVS- Standard Efficiency with Standard IPLVP- Standard Efficiency with Optimized IPLVV- High Efficiency with Optimized IPLV4STARTER - VSDVOLTAGE CODEREFRIGERANT - R134AUNIT DESIGNATORVOLTAGE CODE17 200-3-6028 230-3-6040 380-3-6046 460-3-6050 380/400/415-3-5058 575-3-60JOHNSON CONTROLS
FORM 201.23-NM2ISSUE DATE: 3/9/2015TABLE OF CONTENTSSECTION 1 - GENERAL CHILLER INFORMATION AND SAFETY. 19Introduction. 19Warranty. 19Safety. 19Standards for Safety.19Responsibility for Safety.20About this Manual. 20Misuse of Equipment. 20Suitability for Application.20Structural Support.20Mechanical Strength .20General Access.20Pressure Systems.21Electrical.21Rotating Parts.21Sharp Edges.21Refrigerants and Oils.21High Temperature and Pressure Cleaning. 21Emergency Shutdown.21SECTION 2 - PRODUCT DESCRIPTION.23Introduction. 23General System Description. 23Compressor.24Evaporator.25Condenser.25Flash Tank Feed Valve/Drain Valves. 26Oil Separator/Oil System.26Relief Valves.26Oil Cooling.27Capacity Control.27Power and Control Panel.27Each Power Compartment Contains. 27Microprocessor and VSD Controls. 27Display.27Keypad.28Unit Switch.28Variable Speed Drive (VSD). 29Accessories and Options. 30Sound Reduction Options. 30Condenser Coil Protection.31Protective Chiller Panels.31Evaporator Options.32General Options.32Vibration Isolation.32Complete Pin Number Description. 34JOHNSON CONTROLS5
FORM 201.23-NM2ISSUE DATE: 3/9/2015TABLE OF CONTENTS (CONT'D)SECTION 3 - RIGGING, HANDLING AND STORAGE.39Lifting Weights. 39Delivery and Storage. 39Inspection. 39Moving the Chiller. 40Unit Removal from Shipping Container. 40Lifting Using Lugs. 40Lifting Using Shackles. 40SECTION 4 - INSTALLATION.43Location Requirements. 43Outdoor Installations. 43Indoor Installations. 43Location Clearances. 43Vibration Isolators. 44Installation.44Shipping Braces. 44Chilled Liquid Piping. 44General Requirements.44Water Treatment. 45Pipework Arrangement. 46Connection Types and Sizes. 46Cooler Connections. 46Option Flanges.46Refrigerant Relief Valve Piping. 46Ductwork Connection . 47General Requirements .47Electrical Connection. 47Power Wiring. 48Power Supply Wiring. 48115VAC Control Supply Transformer. 48Control Panel Wiring. 48Volts Free Contacts. 49Chilled Liquid Pump Starter.49Run Contact.49Alarm Contacts.49System Inputs. 49Flow Switch.49Remote Run / Stop.49Remote Print.49Optional Remote Setpoint Offset – Temperature. 49Optional Remote Setpoint Offset – Current. 49Optional Remote Setpoint Offset – Sound Limiting. 496JOHNSON CONTROLS
FORM 201.23-NM2ISSUE DATE: 3/9/2015TABLE OF CONTENTS (CONT'D)SECTION 5 - COMMISSIONING.51Preparation. 51Preparation – General. 51Inspection .51Refrigerant Charge.51Service and Oil Line Valves. 51Compressor Oil.51Fans .51Isolation / Protection.51Control Panel.51Power Connections.51Grounding.52Water System.52Flow Switch.52Temperature Sensor(s).52Programmed Options.52Programmed Settings .52Date and Time.52Start/Stop Schedule.52Setpoint and Remote Offset. 52First Time Start-Up. 52Interlocks.52Unit Switch.53Start-up.53Oil Pressure.53Refrigerant Flow.53Loading.53Condenser and Fan Rotation. 53Suction Superheat.53Subcooling.53General Operation .53Operation in Sub-freezing Conditions. 54Unit Maintenance and Shutdown in Sub-freezing Conditions . 54JOHNSON CONTROLS7
FORM 201.23-NM2ISSUE DATE: 3/9/2015TABLE OF CONTENTS (CONT'D)SECTION 6 - TECHNICAL DATA.61Water Pressure Drop Charts. 61Glycol Correction Factors. 65Water Temperature and Flows. 66Physical Data (English - Standard Efficiency). 68Physical Data (English - High Efficiency). 70Physical Data (Si - Standard Efficiency). 72Physical Data (Si - High Efficiency). 74Electrical Data. 762 Compressor Power Wiring Connections. 763 Compressor Power Wiring Connections. 77Standard Efficiency 2-Compressor Units. 78High Efficiency 2-Compressor Units. 82Standard Efficiency 3-Compressor Units. 86High Efficiency 3-Compressor Units. 88Electrical Notes. 90Electrical Wiring Diagrams - 2 Compressor Models. 92Elementary Power Wiring Diagram. 94Power Wiring Connection Diagram. 96Control Wiring Connection Diagram. 98Power Elementary Wiring Diagram. 101Location Label - 2 Compressor Models. 103Panel Layout - 2 Compressor Models. 104Electrical Wiring Diagrams - 3 Compressor Models. 106Power Elementary Diagram. 110Control Wiring Connection Diagram. 112Power Wiring Connection Diagram. 116Power Elementary Diagram.120Location Label - 3 Compressor Models. 122Panel Layout - 3 Compressor Models. 123Dimensions - 2 and 3 Compressor SI. 124Technical Data - Clearances. 144Isolator Selection and Mounting. 145Isolator Information for Units Shipped on or After June 15, 2008. 145One Inch Deflection Spring Isolators Cross-Reference. 162One Inch Deflection Spring Isolators Insta
air-cooled screw liquid chillers e/v high efficiency and s/p standard efficiency air-cooled screw liquid chillers installation, operation, maintenance supersedes: 201.23-nm2 (610) form 201.23-nm2 (315) 035-21506-101 issue date: march 9, 2015. 2 johnson controls form 201.23-nm2
cause water-cooled chillers can take advantage of lower condensing temperatures than air-cooled chillers. Air-cooled chillers have a full load kW/ton of approxi-mately 1.25 while water-cooled chillers have a full load kW/ton of between 0.55 and 0.8 kW/ton. The kW draw of the cooling tower fans and con-denser water pump should be
Air Cooled Chiller Air Air 2 Air Air 6 AIR COOLED CHILLERS Air-cooled chillers are refrigeration machines that remove heat from cooling loads using chilled water and reject this heat into the atmosphere using refrigerant. THEY ALL HAVE fans, condenser coils, and compressors. Air-cooled chillers are used to provide cooling for human comfort and electronic equipment as well as industrial process .
Air-Cooled Screw Compressor Liquid Chillers With Variable Speed Drive. Style A. 150-500 Tons. 525-1750 kW 2 Compressor. 50 and 60 Hz HFC-134a. FORM 201.28-EG1 (915) JOHNSON CONTROLS. . air-cooled screw chillers with thousands of machines operating in more than one hundred . countries.
Air-Cooled Reciprocating Liquid Chillers with ComfortLink Controls 50/60 Hz Nominal Capacities: 50 to 410 Tons 179 to 1445 kW Product Data Features/Benefits ComfortLink control Your link to a world of simple and easy to use air-cooled chillers that offer out-standing performance and value. The 30GTN,GTR liquid chillers employ more than the .
Air-cooled chillers are used to produce chilled water to air-side systems such as primary air fan coil systems, constant air volume systems and variable air volume systems in different zones of the building. An air-cooled screw chiller generally comprises a shell and tube evaporator, an air-cooled condenser with
Model YVAA Air Cooled Screw Compressor Liquid Chillers with Variable Speed Drive Style A 525 - 1225 kW 2 Compressor 50 Hz HFC-134a. FORM 201.28-EG1.EN.PED/CE (1111) . YVAA air-cooled chillers are completely assembled with all interconnecting refrigerant piping and internal wiring,
Air-Cooled Liquid Chillers The 30XAS Aquaforce liquid chillers are the premium solution for industrial and commercial applications where installers, consultants and building owners require optimal performances and maximum quality. The Aquaforce liquid chillers are designed to meet current and future requirements in terms of energy efficiency and
Fundamentals; Harmony; Jazz, Pop, and Contemporary Music Theory (including Twentieth-Century Music); and Form in Music. The format for each volume is consistent: 1. The left column lists terms to help you organize your study and find topics quickly. 2. Bold indicates key concepts. 3. Each volume ends with a Remember-Forever Review and More
