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Wind Farm Electrical Systems

History of Wind PowerPitstone Windmill, believed to be the oldestwindmill in the British IslesThe Giant Brush Windmill in Cleveland, OhioDuring the winter of 1887‐88 Brush built what is today believed to be thefirst automatically operating wind turbine for electricity generation.It was a giant ‐ the World's largest ‐ with a rotor diameter of 17 m (50 ft.)and 144 rotor blades made of cedar wood. Note the person mowing thelawn to the right of the wind turbine.The turbine ran for 20 years and charged the batteries in the cellar of hismansion.Despite the size of the turbine, the generator was only a 12 kW model.

Grandpa’s KnobThe first large‐scale electricity‐producingwindmill (the world's largest at the time) wasinstalled in 1941 at Grandpa's Knob, on theborder of Castleton and West Rutland, VT, totake advantage of New England's strong windenergy regime. The turbine restarted onMarch 3, 1945 and operated normally untilMarch 26, when the turbine suffered amassive failure. One of the 75‐foot bladessuddenly snapped off and hurled 700 feetdown the mountain. The experiment, stilllargely considered a success, ended with theturbine being razed in the summer of 1946.

Wind Turbine Generator IntroductionA small anemometer and wind vane on top ofthe wind turbine electronically tell a controllerwhich way to point the rotor into the wind.Then the "yaw drive" mechanism turns gearsto point the rotor into the wind.

Nacelle DesignNacelle Details1.Maintenance Hoist.2.Generator: 800 kW, Induction, 4 poles,690 Volts.3.Cooling system (Air)4.Top Control unit. (PLC)5.Gear box: ratio 71.36.Main shaft7.Maintenance Rotor Lock System.8.Blade.9.Blade Hub10.Nose cone11.Blade bearing (for pitch control)12.Base Frame13.Hydraulic Unit (disk brakes, gear box )14.Gear frame attachment15.Yaw Ring16.Brake17.Tower (three sections)18.Yaw motor drive: 2.2 kW19.Cardan20.Windvane for yaw control.21.Anemometer for pitch control.

Nacelle Details

Induction (Asynchronous) Machine

Induction Machine Reactive Power

Wind Turbine Induction Generator

Induction Generator Issues Capacitors require to provide excitation Fixed speed operation only Gearbox torque is of concern Can’t provide reactive or voltage control Uncompensated wind farm is a consumer of reactive power (see chart) Reactive power compensation is needed to control the voltage

Wound Rotor Induction Machine

Wound Rotor Induction GeneratorSingly Fed Induction GeneratorRotor Energy DissipatedDoubly Fed Induction Generator ConverterAbsorbs Over‐speed Rotor Energy & ProvidesOutput EnergyDoubly Fed Induction GeneratorConverter Absorbs Energy for Under‐speed Rotor& Provides Output Energy

Wind Turbine Generator Constant Speed SystemsSquirrel Cage Induction Generator Cheap & Simple Torque variations not compensated Flicker Capacitors to compensate reactive power

Wind Turbine Generator Variable Speed SystemsDoubly Fed (Wound Rotor) Induction Generator DFIG Optimum power control Converter size Restricted speed variability Expensive

Wind Turbine Generator Variable Speed SystemsSquirrel Cage Induction Generator Optimum power control 100% speed variability Converter size Expensive

Wind Turbine Generator Variable SpeedSystemsPermanent Magnet Synchronous Generator Optimum power control 100% speed variability Without Gearbox Converter size Generator complexity Very expensive

WT Generator Comparison

Wind FarmsA wind farm is a collection of wind turbines in the same location. Wind turbinesare often grouped together in wind farms because this is the most economicalway to create electricity from the wind.If multiple wind turbines are placed too close to one another, the efficiency of theturbines will be reduced. Each wind turbine extracts some energy from the wind,so directly downwind of a turbine winds will be slower and more turbulent. Forthis reason, wind turbines in a wind farm are typically placed 3‐5 rotor diametersapart perpendicular to the prevailing wind and 5‐10 rotor diameters apart parallelto the prevailing wind. Energy loss due to the "Wind Park Effect" may be 2‐5%.The largest wind farm in the world is in Texas. It has421 wind turbines spread out over 47,000 acres.This wind farm can produce a total of 735.5Megawatts of electricity.Wind Farm Layout tominimize "Wind Park Effect"

Comparison Wind Farm & Conventional Power PlantWind FarmConventional Power PlantConfigurationMultiple small generators One large generatorLocationDeterminate on windspeedSited for economics(transmission access)Control1st Generation had novoltage ride throughVoltage & FrequencyReactive PowerCapacitor banks andpower electronicsSelf generatedReliabilityOutput varies with windOutput predictable

LaggingLaggingMWpf .95MW‐.95pfLaggingLeadingSynchronous Generator – reactivecapabilityMVarLeadingDoubly fed induction generators‐ /‐ 0.95 pfMVarLeadingInduction generators – no inherentreactive production capabilityMVarGenerator Reactive CapabilityMW

First Generation Wind Turbines Small Output (less than 1 MW) Fixed Speed Induction Generator Required Capacitive Compensation ToOperate No Low Voltage Ride Through (LVRT); TrippedOff For Low System Voltage No Reactive Power Support No SCADA Control/Data to System Operator Low Penetration Level In Grid

August 2003 BlackoutHigher System Penetration (5‐10%)No LVRT/Reactive Support Aggravated SituationFERC Order No. 661‐A, Interconnection for WindEnergy (NERC Member Grid Codes Also)Three Common Components To Grid Codes:1. LVRT Requirements2. Reactive Power; Provide /‐ 0.95 PF andDynamic Reactive Support If Required3. Provide Data to Transmission Operator (SCADA)

Low Voltage Ride Through FERC 661A

First Generation WTG – No LVRT1. Fault on utilitytransmission grid2. Transmission systemvoltage drops rapidly.3. Wind generationtrips off‐line becausevoltage is below0.75 pu at generatorterminals for 5 cycles.5. Voltage returns tonormal.But, no generationremains on‐line.4. Fault clearsin 600 mS.

WTG with SVC (or enhanced DFIG)1. Fault on utilitytransmission grid2. Transmission systemvoltage drops rapidly.3. SVC detects lowvoltage and injectsreactive energy toquickly rebuild voltageat the wind generatorabove 0.75 pu threshold

Reactive Power Compensation Shunt capacitors, switched in blocks, relativelyinexpensive, not good for transient events Switching block of capacitance can swing thevoltage up or down and this variation is felt as anabrupt change in torque on the turbine gearboxes Static var Compensators Provide ContinuouslyAdjustable Dynamic /‐ PF Control, Very ExpensiveSVC Configuration

Compensation‐Cap Bank vs SVCStatic Var Compensator with Cap BanksSwitched Capacitor Banks

Typical Uncompensated Wind Farm Losses230 kV100 MW60/100 MVA9% Z600V34.5 kV0 MVARTo UtilityTransmissionGridPowerTransformerLosses100% PFTurbines100 MW18 MVARGSULosses‐7.0 MVARCollector GridCollector GridLossesCharging‐ 4.0 MVAR2.0 MVAR‐9 MVARInductive MVARsCapacitive MVARs18 MVARLosses

Reactive Power BudgetMendota Hills Reactive Power Calculation1815.9216Generator 99% pf lagging1434.5/138 Xformer I2X loss1210MVAR50 MW WindTurbine Generation0.99 PF87.1234.5KV line I2Xloss(estimate))8.234.5kV UDG line charging64220.69/34.5 Xformer I2X mer 138 kV – 34.5 kV MVAR Losses20 miles of 34.5 kV XLPE 133% Insulated cable63 GSU Transformers 34.5 kV – 0.69 kV MVAR Losses

Wind Farm SCADAProvides Integrated Control & Data for Each WTG & Wind Farm System Voltage & PF

Larger Wind Farm System (Units 1MW)Utility (115 kV)Tie BreakerLineTransformerSwitchgear or Open SubstationGGGGGGGGGGGGGGGGGGGGGGGGGWindfarm Substation (34.5 kV)Collector Feeder BreakersCollector Bus

Wind Farm Transformer Winding ConfigurationWTGWTG GSU Delta Primary, GroundedWye Secondary & TertiaryUtility Tie Transformer Primary Grounded Wye,Secondary Grounded Wye, Tertiary Delta; sometimesPrimary Grounded Wye, Secondary Delta

WTG GSU

Collector System One Line (Partial)

Collector SystemSite Plan

Wind Farm GroundingCu 4/0 bareconductorsSUBSTATIONCu 500 kcmil Conductors18 inches undergroundWIND TURBINES GROUNDING(grid with 3 grounding rings, theexternal two are underground)The grounding grids of all the W.T. are connected with the substation grid through barecopper conductors, making the whole W.F. to be a equipotential space, such a big amountof grounding conductors embedded in the ground produces a very low W.F. groundingresistance 0,5 Ω (typical).

Collector System CablingCollector system cable design considerations include the conductor size (based on systemampacity requirements) and the insulation type and level. The two common insulationtypes are tree‐retardant, cross‐linked polyethylene (TRXLPE) and ethylene propylene rubber(EPR). The insulation level (100%,133% or 173%) depends on the system grounding as wellas the magnitude and duration of temporary phase‐to‐ground overvoltages under faultconditions.Cable ampacities, and thereforethe conductor size, are directly relatedto five major factors: number of circuits, cable installation geometryand method, thermal resistivity and temperature, cable shield voltages andbonding method and load factor.

Cable Sheath GroundingMulti‐bonded ShieldSingle‐bonded ShieldCross‐bonded ShieldShields transposed at each junction

Cable Sheath Grounding ApplicationMultiple grounded sheath systems have lower ampacities due to heating from sheath currentsSingle grounded sheath systems may have excessive sheath voltageCross bonded systems require cross bonding at about 7000’ foot intervals

Wind Farm ChallengesIf a feeder circuit breaker opens during operation, then that feeder and the operating WTGswill become isolated and form an ungrounded power system. This condition is especiallytroublesome if a phase‐to‐ground fault develops on the feeder; a scenario that causes theunfaulted phase voltages to rise to line voltage levels. This fault can also result in severetransient overvoltages, which can eventually result in failure of insulation and equipmentdamage.BreakerOpensGGGGOne remedy is to design for the ungrounded system. This results inincreased costs due to the higher voltage ratings, higher BIL, and addedGengineering. Another solution is to install individual grounding transformers on each feeder.This adds to equipment and engineering costs and increases the substation footprint.Another solution is to use transfer trip to open feeder CB after WTG CB’s open

Temporary Overvoltage for SLG Fault

Collector System RelayingSeveral collector system design aspects influence overcurrent protection, including: long circuit lengths may not allow for easy detection of ground faults, system grounding (grounded versus ungrounded or systems grounded throughgrounding transformers on each feeder), selective coordination of collector system circuits can be quite challenging, as it isoften difficult to distinguish faults on feeders when grounding transformers are used, selective coordination with fuses in downstream pad‐mounted transformers atWTGs, unfaulted phases can be elevated to phase‐to‐phase voltage levels with respect toground during ground faults, loss of phase during faults with single‐phase tripping and reclosingon the transmission system or downed conductors WTG may feed faults for several cycles (even though the feeder breaker trippedopen) if sympathetic tripping of WTGs is not implemented

Collector Feeder CoordinationAmps X 10 Bus2 (Nom. kV 34.5, Plot Ref. kV 34.5).51351030501003005001K3K5K1K10K1KoF LA500OCRRelay1500CB1300300F use2Cable13-1/C 4/010010050Fuse25030Fuse130T21.85 MVAT210105F use133R elay1 - P - 51OC 111.5.5.3C able1.1.3.1Inrush.05.05.03.03Relay 1 - 3P.01.01.51351030501003005001KAmps X 10 Bus2 (Nom. kV 34.5, Plot Ref. kV 34.5)WIND FARM GSUProject:Date: 11-16-2009Location:Contract:E ngineer:Filename: C:\ETAP\WIND FARM\WIND FARM.OTISN: POWERENGI2Rev: BaseFault: Phase3K5K10KSecondsSeconds5

Capacitor Switching Issues138 kV50.4 MW34.5 kVCTPTVT20 mile 34.5 kVcollector system690V138 kVTransmissionSystemSwitchgearBreakerMonitoring forVoltage Regulationand/or PF ControlCapSwitch7.2 MVARCap Bank7.2 MVARCap BankCapacitorControl4 MVASVC

Capacitor Switching Overvoltages & ResonancesCapacitor Switching TransientsTOV resonance in transformer windings

Capacitor Switching RemediationPre‐insertion resistors. One technique involves inserting atemporary impedance into the circuit during one of thesteps. This approach breaks one large transient into two ormore smaller ones. Circuit breakers can be built withinternal pre‐insertion resistors to reduce the magnitude ofswitching transients.Point‐on‐wave switching. By precisely controlling where on the voltagewaveform the contacts touch, it's possible to greatly reduce the magnitudesof the switching transients.

WTG Transformer Failures

Voltage Transformer Failure at WF

VT Secondary Recordings

Blade Lightning Damage

Lightning ProtectionLightning Current PathGenerator Bearings SubjectedTo Lightning Current

Gearbox & Mechanical System Failures

WF Collector Feeder Transfer Trip

US Wind Resource Map

Questions ?

GENERATOR Control schemeRotorGear BoxAsinchronousGenerator )(1)(2)(C1)PITCH(blade turn)CAPACITORSPF CONTROLInverter(C2)YAW(nacelle turn)Rectifier RRotor SpeedELECTRICAL MEASURES (I, V) Bus VdcTriggersIGBT(5 nd DirectionWind ION

Wind Farms A wind farm is a collection of wind turbines in the same location. Wind turbines are often grouped together in wind farms because this is the most economical

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