Field Installation Kit For Beacon Light - GreenPartStore

Field installation kit forbeacon lightAL111705INSTALLATION INSTRUCTIONSMHM594 01DEC12(ENGLISCH)Series 6000, Series 6010, Series 6020, Series 7020,Series 6030, Series 7030, and Series 6M tractors (seeseparate table for a summary of the tractors)John Deere Werke MannheimMHM594 (01DEC12)PRINTED IN GERMANYCOPYRIGHT 2012DEERE & COMPANYEuropean Office MannheimAll rights reserved.A John Deere ILLUSTRUCTION ManualPrevious EditionsCopyright 2009MHM594-19-01DEC12

AL111705Check Status of Installation InstructionsInstallation Instructions in ervlet?SearchID agdlrdoc.IMPORTANT: Before starting installation work,check if there is a newer version of theLX26150,00004A1 -19-03FEB10-1/1General InformationCAUTION: When performing the work describedbelow, comply with the safety instructions inthe relevant Technical Manuals.NOTE: For related work, refer to the relevantTechnical Manual.LX26150,0000489 -19-29JAN07-1/1SummaryField kitDesignationTractorsRegionAL111705Beacon Light6100 to 6900 with cabRegions 1, 2, 3 and 4SE6100 to SE6400 with cabRegions 1, 2 and 36100 to 6400 with 4-post ROPSRegions 1, 2 and 36110 to 6910S with cabRegions 1, 2, 3 and 4SE6010 to SE6610 with cabRegions 1, 2 and 36405 and 6605 with cabRegion 46120 to 6920S with cabRegions 1, 2, 3 and 4SE6020 to SE6620 with cabRegions 1, 2 and 37220 to 7520 with cabRegion 46130 to 6930 with cabRegions 1, 2, 3 and 47130 to 7330 with cabRegion 46105M to 6170M with cabRegions 1, 2, 3 and 4LX25500,000017B -19-07AUG12-1/1Extra Parts That are RequiredIMPORTANT: The parts listed below are NOT includedin Field Installation Kit AL111705; if requiredPart no.AL82033AL181123for the relevant tractors, they must be orderedseparately through normal parts channels.NOTE: Use only genuine John Deere replacement parts.DescriptionTractorsRegionRocker Switch6100 to 6900 with cabRegions 1, 2, 3 and 4Rocker SwitchQuantity16100 SE to 6400 SE with cabRegions 1, 2 and 316100 to 6400 with 4-post ROPSRegions 1, 2 and 316010 SE to 6610 SE with cabRegions 1, 2 and 316020 SE to 6620 SE with cabRegions 1, 2 and 316130 to 6930 with cabRegions 1, 2, 3 and 417130 to 7330 with cabRegion 416105M to 6170M with cabRegions 1, 2, 3 and 41On tractors 6010 to 6910S, 6120 to 6920S and 7220to 7520, rocker switch AL114047 is used; this switch isincluded in the Field Installation Kit.LX26150,0000685 -19-07AUG12-1/1MHM594 (01DEC12)1091912PN 3

AL111705Disconnecting the BatteryLX000872 —UN—19SEP94CAUTION: Disconnect the negative terminalfirst. When reconnecting, do the positiveterminal first. Always pay attention to thepositive/negative markings on the battery.LX26150,00000AD -19-29JAN02-1/1Removing Hatch (If Equipped)With hinged (foldable) hatchLX000645 —UN—20JUL95Remove locking wire from ball socket of gas cylinder (A)and disconnect cylinder.Unlock hinge pins (B) and pull them out.Remove hatch.A—Gas cylinderB—Hinge pinsLX26150,0000103 -19-03JUN09-1/2Without hinged (foldable) hatchTake out cap screws (A).Unlock hinge pins (B) and pull them out.A—Cap screwsLX000646 —UN—22NOV94Remove hatch.B—Hinge pinsLX26150,0000103 -19-03JUN09-2/2MHM594 (01DEC12)2091912PN 4

AL111705Removing Outer Roof SectionIf equipped, remove worklight from front of cab roof andaerial.LX000647 —UN—20JUL95Remove outer roof section.LX1015178 —UN—17JUL96Remove the two cap screws (A), the four or eight1 capscrews (B) and the 13 oval-head screws (C).1On earlier tractor seriesLX26150,0000105 -19-22APR02-1/1MHM594 (01DEC12)3091912PN 5

AL111705Routing Wiring Harness from Operator's Cab(European Version Tractors)Remove wiring harness fastening.LX1016722 —UN—22MAY97Drill a hole in the cab roof at the point shown in theillustration.Route wiring harness (A) through drilled hole (B).NOTE: The wiring harness on earlier tractors may betoo short for beacon light installation. If this is thecase extend the wiring harness using the AL111485harness adapter included in the kit.SE tractors shownB—HoleLX1016723 —UN—22MAY97A—Wiring harnessLX26150,0000106 -19-09MAY05-1/1Routing Wiring Harness from Operator's CabRemove wiring harness fastening.NOTE: The wiring harness on earlier tractors may betoo short for beacon light installation. If this is thecase extend the wiring harness using the AL111485harness adapter included in the kit.LX010731 —UN—08JUL96Lay wiring harness (A) out of the cab roof on the frontleft-hand side.LX26150,0000107 -19-22APR02-1/1MHM594 (01DEC12)4091912PN 6

AL111705Drill a Hole in the SupportDrill a hole in the support at position (A). Dia. of hole: 4.5mm (3/16 in.).LX1019962 —UN—05FEB98A—Position of holeLX26150,0000108 -19-11MAY05-1/1Installing Beacon Light SupportAttach support (D) to console (B) using special screw (C).A—Left wing mirrorB—ConsoleC—Special screwD—SupportE—Cheese-head screwsLX1021814 —UN—19NOV98Remove left-hand wing mirror (A) and re-install it usingconsole (B) and the new cheese-head screws1 (E).1Tighten to 35 N·m 5 N·m (26 lb-ft 4 lb-ft).LX26150,0000109 -19-09MAY05-1/1Installing Beacon Light Support (SE Tractors)Attach support (D) to console (C) using special screw (B).Tractors with worklight at front leftUse the two hex. socket screws (E) to secure worklight(F) to console (C).A—Left wing mirrorB—Special screwC—ConsoleD—SupportE—Hex. socket screwsF— WorklightLX1016725 —UN—22MAY97Remove left-hand wing mirror (A) and re-install it togetherwith console (C).LX26150,000010A -19-22APR02-1/1MHM594 (01DEC12)5091912PN 7

AL111705Connecting Beacon Light to ElectricalSystemPush purple cable (C) (no.137) through upper hole ofsupport (B) and connect it to socket (A).LX010733 —UN—08JUL96Attach socket to support (B).Slip rubber plug (E) over support.Connect ground cable (D) to support.Install beacon light.D—Ground cableE—Rubber plugLX1016727 cting the beacon light on SE tractorsLX26150,000010B -19-22APR02-1/1Installing the Rocker Switch on 6100 to 6900TractorsLX010734 —UN—08JUL96IMPORTANT: Order rocker switch AL82033 throughnormal parts channels.Remove cover (A).Remove hex. socket screws (B) and hex. nuts fromcontrol lever handles (C).Remove handles (C).Remove operation unit from console and disconnectwiring harnesses at connectors.A—CoverB—Hex. socket screwsLX010735 —UN—08JUL96Route red (no.142) and purple (no.137) cab wiringharness cables through the opening in the console andconnect them to switch (D) (see "Installing the RockerSwitch on SE Tractors").C—HandlesD—SwitchLX26150,000010C -19-22APR02-1/1MHM594 (01DEC12)6091912PN 8

AL111705Install the Ground Strap (Tractors for NorthAmerica)Remove front shift console covering.LX010905 —UN—08JUL96NOTE: Ground strap AL110321 is for tractors 6200 to6400, 6405, 6605 and 7220 to 7520 only.Connect ground strap AL110321 to the switch and toground connecting point (E) of cab wiring harness.If 6200-6400 and 6110-6410 or 6405 and 6605 tractors donot already have fuse 57M7121 in position F205 in fusebox 2, insert that fuse there.E—Ground pointLX25500,000018C -19-02JUN09-1/1Installing the Rocker Switch on 6010 to6910S, 6120 to 6920S and 7220 to 7520TractorsLX1021151 —UN—10JUL98Carefully pry out the console using a screwdriver at thelocations indicated (arrows).Take off the cover and insert rocker switch (A).Join the connectors on rocker switch (A) to the plug (B).10-pin plug X260Pin no.Lead no.ColorC204AA—1yellowH137AA—1purpleConsole on tractors 6010 to 6910S, 6120 to 6920S and 7220 to 7520Re-install the console.B—10-pin plug X260LX1021121 —UN—10JUL98A—Rocker switch AL114047Opened console on tractors 6010 to 6910S, 6120 to6920S and 7220 to 7520LX25500,000018B -19-03JUN09-1/1MHM594 (01DEC12)7091912PN 9

AL111705Installing the Rocker Switch on 6130 to 6930,7130 to 7330, and 6105M to 6170M TractorsLX1017885 —UN—10OCT97IMPORTANT: Order rocker switch AL181123 throughnormal parts channels.Carefully pry out the console using a screwdriver at thelocations indicated (arrows).Take off the cover and insert rocker switch (A).Join the connectors on the rocker switch to plug X99F.Assignment of PinsPin no.Lead no.Lead colorA0832AredB1004AyellowC0310BHblack3-pin plug X99FLX1021151 —UN—10JUL98Re-install the console.A—Rocker Switch AL181123LX26150,0000686 -19-07AUG12-1/1MHM594 (01DEC12)8091912PN 10

AL111705Installing the Rocker Switch on SE TractorsUnfasten screws (A) and remove cab air filter (B).Take the rocker switch cover out of the roof trim.Route the three blower wiring harness cables (nos. 310,142 and 137) through the opening in the roof trim andconnect them to rocker switch (C; see illustrations).Insert rocker switch (C) in the roof trim panel.LX1020988 —UN—06JUL98IMPORTANT: Order rocker switch AL82033 throughnormal parts channels.Re-install the cab air filter.D—Cable 310 (black)E—Cable 142 (red)F— Cable 137 (purple)LX1016730 —UN—22MAY97LX1020989 —UN—06JUL98A—ScrewsB—Cab air filterC—Rocker switchLX26150,000010F -19-22APR02-1/1Installing the Indicator Light and Fuse on6100 to 6900 Tractors (European Version)Carefully remove control unit (B) using a lever.LX010736 —UN—09JUL96Remove plug (A) and insert bulb AL65575 by turning itto the right.Unless they are already in place, insert fuse F205 anddiode V205 into fuse box 2.A—PlugB—Control unitLX26150,0000110 -19-22JUN05-1/1MHM594 (01DEC12)9091912PN 11

AL111705Installing the Indicator Light on SE 6100 toSE 6400 TractorsRemove the plug and insert bulb (A) by turning it to theright.A—Bulb AL65575B—Control unitLX1016731 —UN—22MAY97Carefully remove control unit1 (B) using a lever.1If equippedLX26150,0000111 -19-09MAY05-1/1Fuses on 6120 to 6920S and 7220 to 7520TractorsLX1029125 —UN—24APR02If fuse 57M7121 is not already in position F06/06 (A) in thefuse box behind the operator's seat, insert that fuse there.LX25500,000017E -19-28MAY09-1/1Fuses on 6130 to 6930 and 7130 to 7330TractorsLX1047982 —UN—28MAY09If fuse 57M7121 is not already in position F06/07 (A) in thefuse box behind the operator's seat, insert that fuse there.LX26150,0000687 -19-02JUN09-1/1MHM594 (01DEC12)10091912PN 12

AL111705Fuses on 6105M to 6170M TractorsIf the fuse is not already in position F03/14 (A) in the fusebox behind the operator's seat, insert that fuse there.LX1058080 —UN—07AUG12A—Fuse 57M7121LX26150,000096F -19-07AUG12-1/1Re-install Tractor ComponentsRe-connect battery ground strap.Re-install parts removed previously.Re-install outer roof section.LX26150,0000388 -19-18MAY05-1/1MHM594 (01DEC12)11091912PN 13

AL111705LX1036177 —UN—24MAY05Parts List for AL111705ItemPart no.DesignationAAL114047aRocker Switchb,cBQuantity1AL181123Rocker Switch157M712110-amp fuse1Continued on next pageMHM594 (01DEC12)12LX25500,000018D -19-07AUG12-1/2091912PN 14

AL111705dC57M7325Diode1DZ51982Rubber e1HR44302Strap3J24M7260Washer1K99M7124Special Screw1LAL111485eWiring harness adapter1MAZ101891Beacon Light1NAL65575f,cBulb1O37M7375M5 x 8 Self-Tapping Screw1P99M7032Stopper1M8 x 16 Hex. Socket Screw2Hex. Nut2Ground Cable1Q19M8675gR14M7273gSAL110321hTL153131M8 x 35 Cheese-Head Screw2UAL82033c,jRocker Switch1MHM594Installation Instructions1iaFor tractors 6110 to 6910S, 6120 to 6920S and 7220 to 7520bOn 6130 to 6930, 7130 to 7330, and 6105M to 6170M tractorscOrder as spare part (if required)dFor tractors 6100 to 6900 (European version) onlyeOnly required if beacon light harness is too shortfFor European-version tractors 6100 to 6900 and SE6100 to SE6400 onlygon SE tractors with front worklights:hOnly on 6200 to 6500, 6405, 6605 and 7220 to 7520 tractors for North AmericaiTighten to 35 N·m 5 N·m (26 lb.-ft. 4 lb.-ft.)jFor 6100 to 6900 tractors and SE tractorsLX25500,000018D -19-07AUG12-2/2MHM594 (01DEC12)13091912PN 15

AL111705MHM594 (01DEC12)14091912PN 16

Field installation kit for beacon light Author: John Deere Werke Mannheim Subject: Series 6000, Series 6010, Series 6020, Series 7020, Series 6030, Series 7030, and Series 6M tractors (see separate table for a summary of the tractors) Keywords: AL111705 Created Date: 9/19/2012 5:10:18 AM