Alfa Laval Alfa-V ACV/ANV - CSyS

Alfa Laval Blue – RangeAlfa Laval Blue BC & BNCondensersAlfa Laval Blue BC condensers are optimized for HFO, HFCand blends. The range also includes a dedicated series forpropane (BCP), R410A (BCH) and ammonia (BN) with stainlesssteel tubing.A l f a LavaelBluEnhanced design for outdoor dutyIntroducing Alfa Laval Blue, the new generation of heavy-duty condensers, gas coolers and liquid coolers forrefrigeration and air conditioning applications, from Alfa Laval.Alfa Laval Blue delivers improved efficiency for optimalsustainability and performance. Developed with an applicationled approach, the Alfa Laval Blue range is available in a numberof combinations, with dedicated selection software featuresthat allow easy customization and integration.Available for both vertical and horizontal airflow, Alfa Laval Blueis suitable for exterior installation, with easy integration into anyenvironment. The compact footprint of the unit makes it idealfor tight spaces. The modular range also features nestablemounting feet for easy installation and system customization.Furthermore, its unique lifting system, designed with four liftingpoints, offers the advantage of easier handling on-site.Alfa Laval Blue - At a glance Improved energy efficiencyNestable mounting feet in 3 different heightsEach series is optimized according to refrigerantsEC and AC fansReliable performance, Eurovent certified Easy selectionRigorously tested against vibration, thermal expansionand external loadsFEM tested against snow, wind and earthquake loadsAlfa Laval Blue BDLiquid coolersAlfa Laval Blue BD industrial dry coolers are suitable for fluidsin refrigeration and air conditioning installations, as well as forthe closed-circuit cooling of various process liquids. Reliable performance Dedicated series for compressor oil coolers (BDO) Available with copper or stainless steel tubes Optimized for new refrigerants Reduced refrigerant charge thanks to low internal volume Sub cooling availableAlfa Laval Blue BXGas coolersAlfa Laval Blue BX is designed and optimized specificallyfor CO² as a single refrigerant. Design pressure 120 bar Tested with dry nitrogen at 172 bar Connections available in copper or stainless steel

Alfa Laval Blue standard featuresCompact and modular withincreased capabilitiesFuture-proof and with modularity in mind, units in the Alfa LavalBlue series are built for optimal performance, reduced refrigerantcharge and are suitable for a variety of refrigerant applications.The result is the most effective condenser and liquid coolerplatform, delivering improved performance and energy efficiency,combined with the most compact and modular design.With the advantages of compact, modular design, a variety of fan sizes and combinations and nestable mounting feet,Alfa Laval Blue offers a wide range of fully customized solutions.Optimized for new refrigerantsThe Alfa Laval Blue BC series of condensers is optimized fornew refrigerants (HFO & HFO/HFC blends). New refrigerantscan display considerable temperature glide - the change intemperature at condensing or evaporating point betweenbubble-point and dew-point at constant pressure. This is causedby the variable composition of the refrigerant. The least volatilecomponent condenses first at dew-point, while the temperaturedecreases, until the most volatile components condensateand no vapor is left at the so-called bubble-point.only effective when used in combination with azeotropic or nearlyazeotropic refrigerants. In the case of high glide refrigerants,a design based on the dew-point approach results in oversizedunits. To overcome this, the concept of mean condensingtemperature defined as the mean between dew-point andbubble-point temperature has been introduced. A designbased on the mean-temperature approach results in the samecondenser size compared to azeotropic (glide-free) refrigerants,although with higher condensing pressures.Traditional condenser design is based on condensing temperaturebeing the refrigerant dew-point temperature. This is however, T essurePressureMean-temperatureEnthalpyNew dew-pointtemperatureEasy tailoringThe versatility of Alfa Laval Blue renders it ideal for any application. Thanks to its fully customizable, modular design conceptand easy integration, units can be tailored to suit a wide rangeof environments and functions. Application expertiseAlfa Laval's application expertise enable us to create a platformwith specially developed solutions for even the most commonapplications. In addition, the series features specific materialsand design pressures, which have been selected to best fit themarket's needs.SeriesRefrigerant applicationDesign pressureTubes materialBCHFO & HFC33 barCopperBCPPropane33 barCopperBCHR410A45 barCopperStainless steelBNAmmonia30 barUnit footprint doubles as input for selection softwareBDWater Glycol10 barCopperNestable mounting feet available in 500, 850 andBDYBDOWater glycolCompressor oil cooler10 bar30 barStainless steelCopperBXCO²120 barCopper-iron alloy (K65)1200 mm height High efficiency EC or AC fan motors Number of fan sizes and combinations available State-of the art electrical accessories Wide range of fin materials and anti-corrosion treatmentsImproved capacityFor improved capacity, modules are tested in our thermalchamber. This testing enables us to provide modules with theideal footprint and maximum capacity for any application. Factorssuch as: module size, type of tubes, coil pitch and the distancebetween the fan and heat exchanger are taken into account, toensure optimal efficiency and capabilities.ModelModulelength[mm]Module number forsingle row modelsModule number fordual row 001-41-61-31-42-52-62-4

Alfa Laval Blue standard featuresEasy liftingEach model in the Alfa Laval Blue series is fitted with four liftingpoints for easy and enhanced lifting and handling. Models withup to 3 modules are fitted with heavy duty eyebolts. Modelswith 4 to 6 modules are fitted with lifting stirrups.Exclusive design of Alfa Laval BlueDesign that’s outside the boxFrame and casingConstructed from heavy duty, corrosion resistant, pre-galvanizedsheet steel. The casing is epoxy powder coated with whiteRAL9002 on both sides. Corrosion protective coating andalternative colour finishes are available upon request.The frame construction of Alfa Laval Blue provides high rigidity forprotection against vibration and thermal expansion, renderingit ideal for industrial refrigeration installations. Heavy duty design with high corrosion resistanceEasy installation and maintenanceConstruction provides protection against vibration andthermal expansionMade of pre-galvanized sheet steelPowder coated on both sidesMounting feet: 500 mmMounting feet: 850 mmMounting feetWhen vertical airflow is selected, the Alfa Laval Blue seriesfeatures nestable mounting feet for vertical airflow installation.Feet are available in three different height options: 500 mm,850 mm and 1200 mm.Eyebolt: 1 to 3 modulesYou can trust Alfa Laval’s sound dataComplete unitsAir heat exchangers sound power values are often supplied per fan. Alfa Laval, however, supplies reliable soundpower data for the complete heat exchanger. Soundspecification is crucial for air heat exchangers, sincethey are often used in areas with human presence, andadequate sound levels are required for compatibility withthe surrounding environment. There are a few methodsused in the refrigeration industry to address sound values,each with different specific advantages or disadvantages.The basic issue is whether to refer to sound power (LwA)or sound pressure (LpA).Sound power LwASound power is the sound energy that is generated pertime unit (W Nm/s). Sound power is not dependent onthe distance from the sound source and other situationalcircumstances, which makes it the only correct value tocompare different sound sources.Sound power cannot be measured directly (we measurethe sound pressure Lp) so sound power is the result of acomplex calculation involving many different parameters.Sound power values are usually given in dB(A).Mounting feet: 1200 mmLifting stirrups: 4 to 6 modulesSound pressure LpASound pressure is the sound force/surface (P N/m ² ),the force N being the alternating pressure generated byacoustic oscillation of the air. Sound pressure values canbe directly measured under laboratory conditions according to strictly formalized standards (free field conditions,fixed distances etc.). Sound pressure values are alsogiven in dB(A). Sound pressure values for Alfa Laval airheat exchangers are calculated according to EN13487 infree field conditions.Sound pressure values given in a brochure or data sheetare no clear indication of the actual sound characteristicsin the working situation. There are numerous acousticdeterminants to consider during actualoperation of air heat exchangers, such asthe number of reflection planes, the presence of additional units, and installationconstruction. This needs to be calculatedbased on the provided sound powervalues in combination with all relevantsituational parameters. This is primarilya responsibility of the contractor orplant designer.

Alfa Laval Blue standard featuresReality based innovationEnhanced designThe enhanced design of Alfa Laval Blue offers greater capabilities. Improved features, such as optimized coil design, lengthof circuits based on refrigerants for condensers and a choice oflouvered aluminium or industrial fins deliver increasedperformance and versatility.The improved frame design has been specially developed tosupport and drive the thermal expansion of the heat exchanger.Both frame and casing are built for improved handling andinstallation, and to withstand extreme climate conditions. Selectable fin designRobust casing for safety and reliabilityOptimized circuit lengths based on refrigerants forcondensersReliable performance – EuroventAlfa Laval participates in the Eurovent Certify-all programmesfor all products within our heat exchanger series. Eurovent isEurope’s lndustry Association for indoor climate (HVAC), refrigeration and process cooling. Eurovent certification programmesprovide criteria for the rating of products, which includesevaluation of manufacturer’s performance data by Eurovent andtesting of selected units by independent laboratories. All modelsin the Alfa Laval Blue series included in the Eurovent scopehave been tested and have undergone checks by independentspecialists, ensuring optimal reliability and accurate ratings forthe following characteristics: Fan power outputEnergy ratio & energy classAir volume flowA-weighted sound power & pressure levelTried and testedReliability is paramount. To ensure full reliability of Alfa Lavalproducts, performance data and extensive testing, includingregular performance checks of both existing product rangesand in-development products are carried out in Alfa Laval’s R&DThermal Laboratory. Our in-house testing facility is one of thebest in the industry and complies with EN requirements. Withtwo test plant rigs we are able to test HFC, HFO and blends andCO². Our second rig is specially designed to test CO² units forboth air coolers and gas coolers up to the maximum thermal testpressure (120 bar) for total safety and reliability.Alfa Laval’s in-depth understanding of heat transfer technologyensures optimal design. All models within the new Alfa Laval Bluerange have been tested in our climatic chamber in temperaturesbetween -40 C and 40 C, enabling us to develop a range ofair-cooled condensers with the highest performance.Tested against Vibration Noise Earthquake, snow and windload through FEM analysisB D1123456789101112131415161718192M Y - S E 80 s 4 - B - D 14 - PP Feet - * - AL - 2,1 CU *34567891011 1213141516171819Alfa Laval Blue platformFamily: C condenser, D dry cooler, N ammonia condenser, X CO² gas coolerNumber of fan rows: M 1, D 2Dedicated series: blank default, Y SS tubes, 6 5/8" Cu tubes, P propane (R290) condenser, H R410A, O compressor oil coolerSound level: T turbo, S standard, L low, Q quiet, R residentialEC fan: blank AC fan, E EC fanFan diameter: 80 800 mm, 90 910 mm, 100 1000 mmShort coil module: blank default, s short coil moduleNumber of fans per row: 1 to 6Tube rows code: A, B, C, D, EFan motor connection: D delta, Y starNumber of circuits (only for gas coolers and dry coolers)Packing: P pallet, PP pallet with protection for headers and coil, CR crateFeet Mounting feet supplied mounted (type of feet according to airflow selected); Blank Mounting feet supplied looseElectrical options (see electrical options sheet for details)Fin material/coating: Al aluminium, IF industrial fins, SWR seawater resistant fins, EP epoxy coated alu, FC F-coat, BY Blygold, ED E-coatFin spacing: 2.1, 2.3, 2.5, 3.0 and 3.2 mmTube material: CU copper, SS stainless steel, K65 copper K65Options

Optional and on-demand featuresCustomized options foroptimal performanceThanks to a wide range of optional features, Alfa Laval Blue can be easily customized and optimized to specificationduring the design process, for improved and efficient installation.Mounting feet for vertical airflowImproved easy-to-fit, nestable mounting feet, which areavailable in three different heights: 500 mm, 850 mm and1200 mm.Vibration dampers VDDampers provide passive isolation of fan vibrations and reducenoise transmission. Alfa Laval strictly recommends the installation of vibration dampers on all outdoor air heat exchangerequipment. Vibration dampers should be positioned betweenthe unit feet and the mounting base.Sub-cooling circuit SCThe Alfa Laval Blue series features a dedicated sub-coolingcircuit, which can be calculated and selected in ourselection software.Spray water kit KWThe Spray Water Kit, developed by Alfa Laval, consists of astainless steel pipe system fitted with several spraying nozzles that nebulize water, saturating the air next to the suctionside of the coil. Its design is based on the Adiabatic Saturationconcept. A smart solution for overcoming heat peaks; liquidcoolers and condensers can be designed for lower enteringair temperature, thus obtaining a smaller dimension unit with asmaller heat exchanger.Upon request fan motor options 400 V/3 ph/60 Hz 480 V/3 ph/60 Hz Protection class IP55 High temperature fan motor ATEX fan motorPacking options Pallet PWooden pallet suitable for lifting the unit with a forklift Protection Pallet PPWooden pallet with protection for headers and coil.Available for dual fan row models Crate CRWooden crate. Available for single fan row modelsHinged fan panels HFHinged fan panels for easy inspection, cleaning andmaintenance.Casing colourBy default, the Alfa Laval Blue series comes in a white powdercoated casing (RAL 9002). Alternative painted colour optionsare also available, upon request.Corrosion-protective coatingsFor installation in aggressive climates and environments,corrosion-resistant painted protective coatings are available:C4-H as optional, up to C5-H upon request.Stainless steel tubesStainless steel tubes available as optional. Coils for every applicationThe Alfa Laval Blue series is available with a wide variety ofcoil and fin options to suit every application, ensuring optimalperformance. Industrial fins IFFor reduced fouling and optimal performanceSeawater-resistant fins AlMg SWRCopper fins CUEpoxy coated fins EPEpoxy pre-painted aluminium finsE-coat EDFull coil epoxy coating including fins, tubes, manifoldsand frame. C5M and C5I high durability certified for thewhole coil.F-coat FCPolyuretanic fin coatingBlygold BYPolyuretanic Al pigment fin coatingInstallation areas and suggested materials and treatmentsCoilInstallation areaUp to mediumcorrosivity areasFinsTreatmentFin spacingCasingElectricalcomponentsFansUrban and industrial atmosphereswith moderate sulfur dioxide pollution. Coastal areas with low salinity.Al--HDG rdStandardIndustrial polluted environmentsIndustrial fin treatment 2.3 mmC4-H coatingIP54C4-H coatingOptionalOptionalStandardUpon request 2.3 mmC4-H coatingIP54C4-H coatingNote-Epoxy coatingBlygoldOptionalHigh corrosivityareasOptionalRegular cleaningand maintenancerequiredEpoxy coatingCoastal areas with moderatesalinityVery highcorrosivity areasF-coatIndustrial areas with high humidity and aggressive atmosphereand coastal areas with very highsalinityIndustrial fin OptionalStandardUpon requestIndustrial fin treatmentE-coat 2.3 mmC5-H coatingIP55C5-H coatingOptionalUpon requestOptionalUpon requestUpon requestUpon requestTo be used as quick reference, when in doubt please contact Alfa Laval.Regular cleaningand maintenancerequiredRegular cleaningand maintenancerequired

Controls and electrical accessoriesBy default, fans are driven by a 0-10 V signal and can bemonitored via Modbus. To drive fans via Modbus a dedi catedsetting is available on request. ECCB can be used in combinationwith the master controller for optimal control.External signalAnalog signal 0-10 V4-20 mAModbusPressure probeTemperature probeICMExternal signalAnalog signal 0-10 VBus signal (e.g. Modbus)FansM1.1M2.1M3.1 M4.1M5.1M1.2M2.2M3.2 M4.2M5.2ECCBFansEnhanced electrical accessoriesThe Alfa Laval Blue series features optimized controls and electrical accessories for both EC and AC fans, for greaterperformance and control.EC and AC fansElectrical accessories for EC fansBoth options are available for all Alfa Laval Blue units. ECmotors are direct current motors, with electronics replacingcollector and brushes. EC fan motors are equipped withintegrated electronic commutation speed control. The result isa highly efficient and extremely compact speed controlled fan.Switch SWWired to the fan, the safety switch is an on/off switch thatallows easy maintenance. One fan may be switched off whilethe others continue, enabling continuous operation. Unitsfeature one switch per fan.Benefits of EC fans compared to AC fans Absence of slip and friction losses Less noise Greater efficiency at any speed Lower power consumption Longer lifespan Fan speed independent of power supply frequency andnumber of poles Excellent electromagnetic compatibility (EMC) accordingto EN 50082-2, with no shielded motor cabling requiredConnection box CBPFans are wired to a connection box for common power connection (one per fan row) and the signal is wired to a differentsmaller connection box. EC fans are supplied connected and areprovided with specific settings. The main input signal is 0–10 Vfrom the customer.ErPAll Alfa Laval AC and EC fans comply with the Energy-relatedProducts (ErP) directive, which aims to increase the total shareof renewable energy by 20% by 2020, while increasing energyefficiency by 20%.Connection box and master controller CBMFans are wired to a connection box for common power connection (one per fan row). The fans are supplied connected andthe master controller is provided within the scope of supply.The input signal for the fans is supplied by the master controller.Master controllers for EC fans are available in a variety ofconfigurations.Basic switchboard ECCBECCB is a basic switchboard, featuring a main sw

Alfa Laval is a trademark registered and owned by Alfa Laval Corporate AB. Alfa Laval reserves the right to change specification without prior notification. Selection Selection and pricing is to be performed with our Alfa Laval air heat exchanger selection software. Selection output includes all relevant technical data and dimensional drawings.