TURNKEY · CONNECTORIZED Integrated Flex, Rigid Flex, And Rigid PCB .

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MISSION-CRITICALINTERCONNECTSOLUTIONSTURNKEY · CONNECTORIZEDIntegrated Flex, Rigid Flex,and Rigid PCB AssembliesIPC-6012/6013 Specializing in Class III, Types 1–4 · Design, Prototyping, and ProductionJUNE 2019

TURNKEYINTERCONNECTSYSTEMS/ASSEMBLIESFlex, Rigid Flex, and Rigid PCBassemblies with signatureinterconnect technologyavailable only from GlenairTurnkey connectorized flex, rigid flex, and rigid PCB assembliesincorporating Glenair’s broad range of innovative small form-factorcircular and rectangular PC-tail connector solutions. All terminationsbackpotted for compliance with conformal coating processes.GLENAIR SIGNATURE PC-TAIL CONNECTOR TYPES AVAILABLE IN TURNKEY FLEX ASSEMBLIESSeries MWD Micro-Dand innovative pogo-pinAlphaLinkSeries 88SuperFlySeries 79Micro-CrimpSuperSealRJ45 and USB 2019 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324Integrated PCB/Flex Assemblies brochure

TURNKEYFlex, Rigid Flex, and Rigid PCB Assemblieswith Glenair signature PC tail connectorsMULTIBRANCH FLEX / PCB ASSEMBLIES WITH GLENAIR SIGNATURE CONNECTORSHigh-shock matchedimpedance Mighty Mouseassembly with flex circuitSpace-grade Micro-D flex assembly withNASA EEE-INST-002 screeningSpace-gradeSeries 28 HiPer-D toSeries 80 Mighty Mouse I/Ojumper: a tight space-constrainedrectangular-to-circular solutionHybrid flex/rigid flexmultibranchMicro-D andSeries 23 SuperNineflex assembly withdiscrete RF circuitsDual-gang series20 Super-Twin I/Oconnector to AlphaLinkSL PCB connectorStacked Micro-DI/O connectorswith flex jumperto rigid PCBassemblyFlex circuitry islighter, lower profile,and more flexiblethan cable bundlesCONVENIENT PACKAGING AND INTEGRATIONFlex circuit assemblies are ideal for space-constrained electronic packages andenclosures, or for interconnect systems that arerequired to flex in 3 axes during normal use. Flexcircuitry offers complete freedom to design boardsand wiring for even the most densely-packedelectronic enclosures. In mission-critical applications,the ability to reduce or even eliminate discrete wiringand boards in favor of flex circuitry helps designers makethe most efficient use of available space. 2019 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324Integrated PCB/Flex AssembliesPhoto: Steve Jurvetson1

TURNKEYFlex, Rigid Flex, and Rigid PCB AssembliesFlex and rigid board specification standardsSPECIFICATION STANDARDSThe following tables describe, in brief, Glenair flex and rigid flex manufacturing formats andspecifications. Glenair recommends commercial customers understand and adhere to IPC6012/6013 specification standards which are fully supported by Glenair. Military customers mayalternatively cite specifications IAW MIL-PRF-31032.* Information below is based on the most common materials and physical property requirements. Please consult thefactory for alternativesFlex AssembliesDesign FormatsPADS PADS PRO Pro E / Creo SolidWorks Autodesk Inventor CAM 350 Altium Valor POLAR XPeditionManufacturing FormatsDXF Gerber ODB IPC 2581Layer CountMax typ. up to 8TerminationThru hole Reverse bare Floating fingers / Sculpted circuits ZIF TerminationConductor Width/SpaceLines: .003" Spacing: .003" (dependent on copper weight)Bend Radius (military)Single Metal Layer: 4–6X overall flex thickness Double Metal Layers: 6–10X overall flexthickness Multi Layer Metal: 12–15X overall flex thicknessMaterials / TgSubstrate: DuPont Kapton polyimide flex adhesive and adhesiveless -60 C to 125 CCover layer: DuPont Kapton Stiffener: FR4 or DuPont Kapton (metal stiffeners available upon request)Conductor: Copper, Aluminum, SS, ConstantanHigh-temperature materials availableSurface FinishENIG HASL Immersion Tin and Silver Soft and Hard GoldSpecs and Quality ManagementIPC-6013 Class I, II, III, types 1-3 ISO 9001, AS 9100Rigid Flex AssembliesDesign FormatsPADS PADS PRO Pro E / Creo SolidWorks Autodesk Inventor CAM 350 Altium Valor POLAR XPeditionManufacturing FormatsDXF Gerber ODB IPC 2581Max Panel ThicknessRange of thicknesses from .010" to as thick as .250"Layer Count27 Via TechnologyBlind, buried Thru hole Filled (conductive and non-conductive)Conductor Width/SpaceLines: .003” Spacing: .003” (dependent on copper weight)Materials / TgSubstrate: Nelco 4000, Rogers, Megtron, Polyimide, and moreSurface FinishENIG HASL Immersion Tin and Silver Soft and Hard GoldSpecs and Quality ManagementIPC-6013 Class I, II, III, type 4 ISO 9001, AS 9100, J-STD-001 Space2DuPont and Kapton are trademarks or registered trademarks of E.I. du Pont de Nemours and Company. 2019 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Integrated PCB/Flex AssembliesDimensions in Inches (millimeters) are subject to change without notice.

TURNKEYFlex, Rigid Flex, and Rigid PCB AssembliesDesign options, grounding and shieldingSTANDARD DESIGN OPTIONS FOR INTEGRATED (CONNECTORIZED) FLEX/RIGID FLEX ASSEMBLIESProperly designed flex and rigid flex assemblies offer significant space and weight savings compared to wire harnesses. Manydesign options are available, including integrated stiffeners, shielding, factory forming, selective bonding, termination, layercount and so on.I Micro-D 37-pin connectorJ Silver paste shield flexK Resistor, inductor, andA Right-angle surface mount1IcapacitorNanominiature plugconnectorL Series 88 SuperFly rearpanel mount PCB receptacleB Hatch shield and solid coppershield flexQM Black EMI film (suitable for2commercial applications)C Series 801 Mighty MouseJreceptacle with PC tailsL3KM5N4D AlphaLink SL spring-loadedcontact connectorE Cross-hatch shield flexF Board-mount transceiverG Series 79 Micro-Crimp right-angle PCB panelmount receptacleH Solid copper shield flexFPHGON D38999 Series II type hermeticPC tail receptacle connectorO ZIF (Zero Insertion Force)terminationP 6-layer rigid flex circuit boardwith BGAQ Overmolded terminationGROUND PLANES AND SHIELDSManaging EMI emissions and signal line impedance are critical aspects of flex circuit design. Effective use of ground / shieldplanes, appropriate connector interfaces, and matched-impedance flex circuits delivers optimal high-speed signal integrity.Full copper shieldCross-hatch mesh shieldConnector-to-flex shielding(soldered pin insert)Stitched viasHybrid solid/meshBlack Tatsua and silver epoxyPolyimide-baredfor contact grounding 2019 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Integrated PCB/Flex AssembliesDimensions in Inches (millimeters) are subject to change without notice.3

FAST TURNAROUND3-D Modeling and Rapid PrototypingSolidWorks modeling · 3-D printed prototypingMODELING AND 3-D PRINT RAPID PROTOTYPING 3-D representation of flex assemblies using SolidWorks 3-D printed “paper doll” outline mockups for fit checks with copperclad DuPont Kapton to simulate actual flexibility Incorporation of customer-supplied wiring diagram and chassisinformation in laser-cut mechanical samples Example SolidWorks and 3-D printed paperdoll prototype mockups produced by Glenair’sIntegrated Flex Assembly team—typicalturnaround 2–3 days upon receipt of request,unless extraordinary requirements are requested(e.g. loose leaf, cross-hatch shielding on 5 layers) Here, a custom 3-D printed model ismated to a plug connector to checkform and fit before actual partproduction Complimentary quick-turn mockups produced by by Glenair: 28-layer rigid flex (close-up and full-length),and 12-layer multibranch rigid flex HD Stacker board-to-boardconnector/flex mockupSOLIDWORKS 3-D PROTOTYPING: “VIRTUAL” CONNECTOR MODIFICATIONS Customer-supplied STEP file of box with panel cutouts Glenair-supplied 3-D model of connector flange modifications In this example, customer supplied a STEP file of a box enclosure with panel cutouts. The Glenairengineering team used SolidWorks to design a specially-modified connector flange, allowingthe customer to take advantage of our signature size-and weight-saving circular connector, theSeries 80 Mighty Mouse.3-D MODELING FOR CONNECTORIZED INTEGRATED SYSTEMS Turnkey connector manufacture and interconnect cable / flex harnessing Electronic box builds supported by software-based design andprototyping Turnkey integration of harness technologies, boxes, and mechanisms This integrated system enclosure, complete with printed circuitry, I/O connectors, and powermodules was designed and modeled in SolidWorks prior to actual manufacture.DuPont and Kapton are trademarks or registered trademarks of E.I. du Pont de Nemours and Company.4 2019 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Integrated PCB/Flex AssembliesDimensions in Inches (millimeters) are subject to change without notice.

FAST TURNAROUND3-D Modeling and Rapid PrototypingXPedition software with Rigid Flex licenseGLENAIR INTEGRATED PCB/FLEX ENGINEERING: FROM ‘NAPKIN SKETCH’ CONCEPT TO DESIGN An example of Glenair’s quick-turnaround PCB/Flexdesign service: The rough concept for this design wassketched out during a meeting. Glenair engineersutilized Rigid Flex / Xpedition software to create anaccurate and functional visual tool for reviewing,modifying, and adjusting the design prior to startingthe build. Just 3 weeks later, the design was approvedand ready for prototype manufacturing. 2019 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Integrated PCB/Flex AssembliesDimensions in Inches (millimeters) are subject to change without notice.5

RUGGEDIZED · HARSH-ENVIRONMENTApplication / Design OptionsPackaging for optimal form, fit, and functionFLEX AND RIGID FLEX DESIGN OPTIONSFactory forming facilitates assembly and helps the flexcircuit adhere tightly to available space and routingGrounding can be achieved by directlygrounding the connector shell to flexcircuitry as shown in the above exampleStiffeners incorporated into flex: a practical approach for addingdiscrete mount points or component integrationEMI/RFI Shielding is accomplished withsolid or patterned shield planes, stitchedvias, and/or with shielded I/O interconnectsHybrid flex, rigid flex, and embedded PCB technologyfacilitates electronic component size and weight reduction, anddouble-sided mounting of componentsHigh-Power may be routedthrough flex circuitry withwider tracesFlex and rigid flex combination assemblies provide hardmounting points and dynamic flexing and routingMULTIBRANCH FLEX AND RIGID FLEX CONNECTORIZED ASSEMBLIESMicro-D subminiature multibranch flexassembly—a Glenair specialty.6Multibranch RJ45 / Ethernet / USB FlexassemblyHigh density .025" contact centernanominiature multibranch flex assembly 2019 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Integrated PCB/Flex AssembliesDimensions in Inches (millimeters) are subject to change without notice.

RUGGEDIZED · HARSH-ENVIRONMENTApplication / Design OptionsPackaging for optimal form, fit, and functionPOINT-TO-POINT CONNECTORIZED FLEX AND RIGID FLEX JUMPER DESIGN OPTIONSEnvironmentally sealedrectangular I/O interface flexicircuitMilitary aerospace grade I/O connector tocommercial-grade board level terminationMilitary aerospace grade circular I/O connectors tomatched impedance high-speed mil-aero board terminationsMaster-Latch quick disconnectMicro-D I/O flexi circuitMilitary aerospace graderectangular I/O connectorsto matched impedancehigh-speed mil-aero boardterminationsSPECIAL-PURPOSE FLEX, RIGID-FLEX DESIGNS, AND PHOTONICFLEX CAPABILITIESProduction run of individual PCBsin panelized formSpace-grade Series 28 HiPer-D toSeries 80 Mighty Mouse I/O jumperHigh-shock matched-impedanceMighty Mouse assembly with flex circuit Stacked Micro-D I/O connectors withflex jumper to rigid PCB assemblyEMI/RFI filtered power transmissionflex circuit assemblyPhotonicFlex circuitry for lightweight,small form-factor management of fiberoptic media and MT ribbon terminations 2019 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Integrated PCB/Flex AssembliesDimensions in Inches (millimeters) are subject to change without notice.7

TURNKEYFlex, Rigid Flex, and Rigid PCB AssembliesInterconnect I/O and termination design guideFirst step in securing a time and delivery quote from Glenair is to communicate basic information regarding theflex assembly, including quantity requirements, number of layers, overall size, special features such as factoryforming, stiffeners and so on. Accordingly, here is a five step flex design guide, beginning with I/O interconnectselection.Note: all Glenair PCB I/O connectors are potted/sealed and certified parylene compatible.STEP 1: SELECT FLEX/RIGID FLEX ASSEMBLY I/O CONNECTOR(S)HiPer-D 24308 is a high-performance, precision machined,shielded alternative to commercial-grade D-subminiaturesHiPer-D 24308straight and 90 HiPer-D Combostraight and 90 Series MWDM (MIL-DTL-83513) high-densitymicrominiature .050" contact spacing mil-aerograde Micro-D subscondensedpitch boardterminations/compact flangesurfacemountvertical and90 thru-holeSuperNine “better than QPL” advanced performance D38999Series III type connectorsSuperSealfield RJ45/USBdual flangereceptacleHigh-speedEl OchitooctaxialcontactsSuperFly: the ultimatenanominiature tactical connectorstraight and 90 QDC or threaded high-speed datalink versionreceptacles with mounting holeswith El Ochito contacts8Series 79 Micro-Crimp is Glenair’s high-density .075"contact center crimp- and shielded-contact, mil-aerograde rectangularSERIESstraight and 90 PC tailpanel plugs andreceptacleshigh-speed datalinkand rack-and-panelversionsSEVENTY-NINESeries 89 (MIL-DTL-32139) ultra high-density .025" contactspacing mil-aero grade nanominiaturedual-row rightangle PCB plugs /receptaclessingle-row vertical PCBplugs / receptaclesUltra high density .075" contact center mil-aero solution forsize and weight reductionstraight and 90 receptaclesDual-flange PCBreceptaclesNew Series806 forSWAMP-zoneapplicationsSeries 89 circular nanominiature connectorsThreadedstraight and 90 Breakaway straight and 90 2019 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Integrated PCB/Flex AssembliesDimensions in Inches (millimeters) are subject to change without notice.

TURNKEYFlex, Rigid Flex, and Rigid PCB AssembliesInterconnect I/O and termination design guideThe termination of flex and rigid flex assemblies to backplane and motherboard PCBs may be accomplished with a variety ofinterconnect technologies and flex design features. Glenair flex engineers have deep fluency in the maintenance and protectionof signal continuity from the I/O interface to the board, including high-speed, matched impedance signal management, EMI/RFI shielding and so on.STEP 2: DEFINE STYLE OF PCB / FLEX TERMINATIONSThru-holeNail headpinsSurface mountPogo pin /spring-loaded ountZIF (zeroinsertion forceHigh-tempthermoplastic insulatorGold-platedCopper Alloycontacts set on.050" centers0-80 Thread or thru-holePC board mountingAlphaLink board-level pogo-pin connectors and flex jumpersPress-fit (compliant pin)board mounting.0625" pitch contact spacing:highest available densityHigh-density, solder-free, board-to-board stackable connectorsSTEP 3: DEFINE MECHANICAL SCHEMATICSTEP 4: DEFINE ELECTRICALS Customer-supplied 3-D file todetermine “keep out areas” To approximate layer count,we need a wiring diagram“schematic” complete with signaltypes, currents, and shieldingrequirements “Napkin sketch” with rough ideaof routing Customer-supplied 2-D DXFPolarized shells and keyedguide pin hardware Used to determine ROM pricingWIRING DIAGRAMP1P21RED 24 AWG15WHT 26 AWG58GRN 26 AWG4BLK 24 AWG49BLU 26 AWG710YEL 26 AWG36DRAIN WIRES7VIO 26 AWG93ORN 26 AWG102862STEP 5: DEFINE VALIDATION TEST REQUIREMENTSGlenair offers complete circuit design and generation of PCB/flex fabrication data packages includingcomponent level documentation. Most flex customers specify a certain level of validation testing asa required part of the documentation package. Tests may include DWV/IR, continuity, impedance(eye pattern), and others. 2019 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Integrated PCB/Flex AssembliesDimensions in Inches (millimeters) are subject to change without notice.9

INTEGRATED PCB / FLEXDesign Service Information FormGlenairBid FilecopyNo. available upon requestElectronic[seeback ofDatecatalog for contact information]SubmittalPlease fill in as much as possible. We understand that information will need to be modified / adjusted later during the design process.Customer NameCustomer AddressEngineer / Point of ContactName, email, Phone NumberGENERAL QUESTIONSPCB P/NAssembly P/NRevision (1, 2 A, B )TitleDCN Number (when applicable)Class 2Class 3RoHS CompliantYesNoJob NumberWhere Used, and Program NameSchematic ProvidedYesNoIf Yes, Schematic P/NSchematic Completed and Reviewed?YesNoProvide Part Geometries?YesNoProvide Part Datasheets?YesNoProvide Net List in Xpedition FormatYesNoDesign Rules from CustomerYesNoWill Require Gerber FilesYesNoSilkscreen and Etch Required?YesNoGlenair H/W in place of Existing H/W?YesNoIs Glenair H/W currently used?YesNo(If Yes, please list details in “Notes and Additional Instructions” section below)DESIGN / CONSTRUCTIONDesign Type (Rigid, Flex, Rigid Flex, etc.)Final Board Thickness (e.g. .062" .006")Material and DKProposed Layer Count (may change)Will This Design Utilize Stiffeners?YesNoIf Yes, Type:Proposed Finished Copper Weight (start foil .001" after plating):Continued on next page 2018 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 PCB / Flex Design Service Information Form

INTEGRATED PCB / FLEXDesign Service Information FormDESIGN / CONSTRUCTION (continued)Board Outline Supplied in DXF and/or IDF Format?YesNoDimensions Provided? YesNoConnector Location Provided? YesNoTooling Hole Locations Provided? YesNoTooling Holes Plated? YesNoStiffener/Bend Locations Provided? YesNoHeight Restrictions/Keepouts Defined? YesNoMaximum and Minimum LengthsConformal Coating?YesNoIf Yes, Type:Testing RequirementsYesNoIf Yes, Type:TECHNOLOGY (HIGH SPEED, RF, EMI, SHIELDING, ETC.)Any High Current Lines (please define)Matched Pairs/Lengths ?YesControlled Impedance Valueand ToleranceControlled ImpedanceNoCalculation Provided?Routing Constraints Received?YesNoControlled Impedance?YesNoYesNoOUTPUT FILES / INSTRUCTIONS / DELIVERABLESRequire Export Control Notes?YesNoRequire Schematic Files PDFYesNoRequire Fabrication/Assembly PDFs?YesNoRequire ODB File?YesNoRequire Gerber Files?YesNoRequire BOM?YesNoSPECIAL NOTES AND ADDITIONAL INSTRUCTIONS 2018 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 PCB / Flex Design Service Information FormClick here to submit form

Integrated Flex, Rigid Flex, andPCB Assembly Production LabGLENDALE, CALIFORNIAIPC 6012/6013 Class I, II, III, types 1–4ISO 9001, AS9100 CertifiedGlenair Integrated PCB/Flex assembly productionfacilities are operated inaccordance with commercialand military standards.Staff includes 200 PCBand cable assemblers withNadcap certification forspecial processes and ESDmanagement. High-availability catalogcomponents as wellas custom design andmanufacture No minimums We never obsolete partsAutomated Optical Inspection,Flying Probe Electrical Test, andDefluxing Washer12 2019 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Integrated PCB/Flex Assemblies

Glenair’s PCB/Flexinterconnect team ishoused together underone roof. From electricaldesign to computeraided manufacturing andassembly, the team has awell-deserved reputationfor on-time delivery of eventhe most complex PCB/Flexassemblies. 2019 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Integrated PCB/Flex Assemblies13

MISSION-CRITICALINTERCONNECTSOLUTIONSGlenair, Inc.1211 Air Way Glendale, California 91201-2497Telephone: 818-247-6000 Fax: 818-500-9912 sales@glenair.comwww.glenair.comGlenair PowerProducts Group20 Sterling DriveWallingford, CT06492Glenair Microway Systems7000 North Lawndale AvenueLincolnwood, 847-679-8849Glenair UK Ltd40 Lower Oakham WayOakham Business ParkMansfield, NottsNG18 5BY EnglandGlenair Nordic ABGustav III : S Boulevard 46SE-169 27 SolnaSwedenGlenair GmbHSchaberweg 2861348 Bad HomburgGermanyTelephone:06172 / 68 16 0Facsimile:06172 / 68 16 90info@glenair.deGlenair IbericaC/ La Vega, 1645612 VeladaSpainGlenair Italia S.p.A.Via Del Lavoro, 740057 Quarto Inferiore –Granarolo dell’EmiliaBologna, ItalyTelephone: 39-051-782811Facsimile: 39-051-782259info@glenair.itGlenair France SARL7, Avenue ParmentierImmeuble Central Parc #231200 ToulouseFranceGlenair KoreaB-1304 Gunpo IT Valley148 Gosan-Ro, Gunpo-SiKyunggi-Do, Korea435-733Telephone: 82-31-8068-1090Facsimile: 82-31-8068-1092sales@glenair.kr 2019 Glenair, Inc.Printed in U.S.A.Telephone: 44-1623-638100Facsimile: 44-1623-638111sales@glenair.co.ukTelephone: 46-8-50550000sales@glenair.seTelephone: 34-925-89-29-88Facsimile: 34-925-89-29-87sales@glenair.esTelephone: 33-5-34-40-97-40Facsimile: 33-5-61-47-86-10sales@glenair.frContact the Glenair Integrated Flex Assembliesteam at 818-247-6000 or emailBen Porcaro, BDM: bporcaro@glenair.comTom Pfingston, FAE: tpfingston@glenair.comVinita Kakkar, PM: vkakkar@glenair.comCAT-164

Managing EMI emissions and signal line impedance are critical aspects of flex circuit design. Effective use of ground / shield planes, appropriate connector interfaces, and matched-impedance flex circuits delivers optimal high-speed signal integrity. . Interconnect I/O and termination design guide STEP 1: SELECT FLEX/RIGID FLEX ASSEMBLY I/O .

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