Install The Shelf And Backplane Cable - Cisco

Chapter 1Install the Shelf and Backplane CableNTP- A4 Remove the Backplane CoversNTP-A4 Remove the Backplane CoversPurposeThis procedure describes how to access the backplane by removing thecovers. The backplane has two sheet metal covers (one on either side)and a lower backplane cover at the bottom.Tools/Equipment#2 Phillips screwdriverMedium slot-head screwdriverSmall slot-head screwdriverPrerequisite ProceduresNTP-A2 Install the Shelf Assembly, page 1-5NTP-A3 Open and Remove the Front Door, page 1-6WarningRequired/As NeededRequiredOnsite/RemoteOnsiteSecurity LevelNoneThe covers are an integral part of the safety design of the product. Do not operate the unit without thecovers installed.Step 1Complete the “DLP-A10 Remove the Lower Backplane Cover” task on page 17-10.Step 2Complete the “DLP-A11 Remove the Backplane Sheet Metal Cover” task on page 17-10.Step 3If you plan to install electrical interface assemblies (EIAs), continue with the “NTP-A5 Install the EIAs”procedure on page 1-7. If not, continue with the “NTP-A6 Install the Power and Ground” procedure onpage 1-9.Stop. You have completed this procedure.NTP-A5 Install the EIAsPurposeThis procedure describes how to install electrical interface assemblies(EIAs). Typically, an EIA panel is installed on the backplane duringmanufacturing, but EIA panels can be ordered separately. Refer to theCisco ONS 15454 Reference Manual for descriptions of the EIAs.Tools/Equipment#2 Phillips screwdriverMedium slot-head screwdriverSmall slot-head screwdriverPerimeter screws (9)Inner screws (12)Backplane cover screws (5)EIA card (SMB, BNC, AMP Champ, UBIC-V, UBIC-H, MiniBNC)Prerequisite Procedures NTP-A4 Remove the Backplane Covers, page 1-7Required/As NeededRequired if the node will use electrical signalsCisco ONS 15454 Procedure Guide, R7.078-17181-011-7

Chapter 1Install the Shelf and Backplane CableNTP- A5 Install the EIAsOnsite/RemoteOnsiteSecurity LevelNoneCautionAlways use the supplied ESD wristband when working with a powered ONS 15454. Plug the wristbandcable into the ESD jack located on the lower-right outside edge of the shelf assembly.NoteEIAs are normally factory installed. Verify that the correct EIA is installed on the shelf assembly. If not,install the correct EIA.NoteYou do not need to power down the shelf before removing or installing an EIA. An in-service upgradeof one EIA (A side or B side) is possible if all electrical traffic (DS-1, DS-3, DS3XM-6, and EC-1) isbeing carried on the other side.Step 1Complete the “DLP-A12 Install a BNC or High-Density BNC EIA” task on page 17-11 as needed. BNCsare locking connectors; the high-density BNC provides access to every port on every card.Step 2Complete the “DLP-A373 Install a MiniBNC EIA” task on page 20-55 as needed. The MiniBNC allowsup to 96 DS-3 circuits on each side of the ONS 15454.Step 3Complete the “DLP-A13 Install an SMB EIA” task on page 17-14 as needed. SMBs allow you to accessevery port on every card using more space and efficient cabling.Step 4Complete the “DLP-A14 Install the AMP Champ EIA” task on page 17-15 as needed. AMP Champs areexclusive to DS-1 cables.Step 5Complete the “DLP-A190 Install a UBIC-V EIA” task on page 18-56 as needed. The UBIC-V (vertical)EIAs allow you to use high-density electrical cards. The UBIC-V EIAs provide SCSI connectors.Step 6Complete the “DLP-A399 Install a UBIC-H EIA” task on page 20-107 as needed. The UBIC-H(horizontal) EIAs allow you to use high-density electrical cards. The UBIC-H EIAs provide SCSIconnectors.NoteStep 7To attach cables to the EIAs, see the “NTP-A9 Install the Electrical Card Cables on theBackplane” procedure on page 1-21.Continue with the “NTP-A6 Install the Power and Ground” procedure on page 1-9.Stop. You have completed this procedure.Cisco ONS 15454 Procedure Guide, R7.01-878-17181-01

Chapter 1Install the Shelf and Backplane CableNTP- A6 Install the Power and GroundNTP-A6 Install the Power and GroundPurposeThis procedure installs power feeds and grounds the ONS 15454.Tools/Equipment#2 Phillips screwdriverMedium slot-head screwdriverSmall slot-head screwdriverScrewsPower cable (from fuse and alarm panel to assembly), #10 AWG, copperconductors, 194 degrees F (90 degrees C)Ground cable (from equipment frame to office ground), #6 AWG strandedListed pressure terminal connectors, typically dual lug type; connectorsmust be suitable for #6 AWG copper conductors with stud size and spacingper equipment rack specifications; connection to office ground typicallythrough H-TAP compression connector, according to site practiceWire cuttersWire strippersCrimp toolFuse panelPrerequisite Procedures NTP-A4 Remove the Backplane Covers, page 1-7Required/As NeededRequiredOnsite/RemoteOnsiteSecurity LevelNoneWarningBefore performing any of the following procedures, ensure that power is removed from the DC circuit.Statement 1003WarningThis equipment is intended to be grounded. Ensure that the host is connected to earth ground duringnormal use. Statement 39WarningUse copper conductors only. Statement 1025WarningConnect the unit only to DC power source that complies with the safety extra-low voltage (SELV)requirements in IEC 60950 based safety standards. Statement 1033WarningThis product requires short-circuit (overcurrent) protection, to be provided as part of the buildinginstallation. Install only in accordance with national and local wiring regulations. Statement 1045Cisco ONS 15454 Procedure Guide, R7.078-17181-011-9

Chapter 1Install the Shelf and Backplane CableNTP- A7 Install the Fan-Tray AssemblyWarningA readily accessible two-poled disconnect device must be incorporated in the fixed wiring.Statement 1022WarningThis unit might have more than one power supply connection. All connections must be removed tode-energize the unit. Statement 1028CautionStep 1Always use the supplied ESD wristband when working with a powered ONS 15454. Plug the wristbandcable into the ESD jack located on the lower-right outside edge of the shelf assembly.Verify one of the following: If you have the 15454-SA-ANSI or 15454-SA-HD shelf, a 100-A fuse panel (30-A fuse per shelfminimum) should be installed. If not, install one according to manufacturer’s instructions. If you have the 15454-SA-NEBS3 shelf, a standard 80-A fuse panel (20-A fuse per shelf minimum)should be installed. If not, install one according to manufacturer’s instructions.Step 2Complete the “DLP-A16 Connect the Office Ground to the ONS 15454” task on page 17-17.Step 3Complete the “DLP-A17 Connect Office Power to the ONS 15454 Shelf” task on page 17-18.Step 4Complete the “DLP-A18 Turn On and Verify Office Power” task on page 17-20.Step 5Continue with the “NTP-A7 Install the Fan-Tray Assembly” procedure on page 1-10.Stop. You have completed this procedure.NTP-A7 Install the Fan-Tray AssemblyPurposeThis procedure installs the fan-tray assembly.Tools/Equipment#2 Phillips screwdriverMedium slot-head screwdriverSmall slot-head screwdriverPrerequisite Procedures NTP-A3 Open and Remove the Front Door, page 1-6NTP-A6 Install the Power and Ground, page 1-9CautionRequired/As NeededRequiredOnsite/RemoteOnsiteSecurity LevelNoneDo not operate an ONS 15454 without a fan-tray air filter. A fan-tray air filter is mandatory.Cisco ONS 15454 Procedure Guide, R7.01-1078-17181-01

Chapter 1Install the Shelf and Backplane CableNTP- A7 Install the Fan-Tray AssemblyCautionThe 15454-FTA3 fan-tray assembly can only be installed in ONS 15454 Release 3.1 or later shelfassemblies (15454-SA-ANSI, 800-19857; 15454-SA-HD, 800-24848). It includes a pin that does notallow it to be installed in ONS 15454 shelf assemblies released earlier than ONS 15454 Release 3.1(15454-SA-NEBS3E, 15454-SA-NEBS3, and 15454-SA-R1, P/N 800-0714915454). Installing the15454-FTA3 in a noncompliant shelf assembly might result in failure of the alarm interface panel (AIP),which in turn, will result in power loss to the fan-tray assembly.CautionYou must place the edge of the air filter flush against the front of the fan-tray assembly compartmentwhen installing the fan tray on top of the filter. Failure to do so could result in damage to the filter, thefan tray, or both.CautionDo not force a fan-tray assembly into place. Doing so can damage the connectors on the fan tray and/orthe connectors on the back panel of the shelf assembly.NoteIf you are installing the ONS 15454 in an outside plant cabinet, remove the air filter to provide maximumcooling capabilities and to comply with Telcordia GR-487-CORE.NoteTo install the fan-tray assembly, it is not necessary to move any of the cable-management facilities.Step 1Install the air filter. The air filter can be installed internally between the fan tray and shelf assembly, orexternally by mounting the air filter bracket on the bottom of the shelf assembly. Slide the air filter intothe bracket.Step 2Slide the fan tray into the shelf assembly until the electrical plug at the rear of the tray plugs into thecorresponding receptacle on the backplane.Step 3To verify that the tray has plugged into the backplane, look at the fan tray and listen to determine thatthe fans are running.Figure 1-1 shows the location of the fan tray.Cisco ONS 15454 Procedure Guide, R7.078-17181-011-11

Chapter 1Install the Shelf and Backplane CableNTP- A119 Install the Alarm Expansion PanelInstalling the Fan-Tray Assembly38532Figure 1-1FANFAILCRITMAJMINLCDStep 4Fan trayassemblyContinue with the “NTP-A119 Install the Alarm Expansion Panel” procedure on page 1-12 if you planto install an alarm expansion panel (AEP). If not, continue with the “NTP-A8 Attach Wires to Alarm,Timing, LAN, and Craft Pin Connections” procedure on page 1-15.Stop. You have completed this procedure.NTP-A119 Install the Alarm Expansion PanelPurposeThis procedure installs an alarm expansion panel (AEP) onto the15454-SA-ANSI or 15454-SA-HD shelf backplane. The AEP providesalarm contacts in addition to the 16 provided by the AIC-I card. Typically,the AEP is preinstalled when ordered with the ONS 15454; however, theAEP can be ordered separately. The AIC-I card must be installed beforeyou can provision the alarm contacts enabled by the AEP.Tools/Equipment#2 Phillips screwdriverMedium slot-head screwdriverSmall slot-head screwdriverWire wrapperStandoffs (4)Prerequisite Procedures DLP-A10 Remove the Lower Backplane Cover, page 17-10Required/As NeededAs neededCisco ONS 15454 Procedure Guide, R7.01-1278-17181-01

Chapter 1Install the Shelf and Backplane CableNTP- A119 Install the Alarm Expansion PanelOnsite/RemoteOnsiteSecurity LevelNoneNoteThe AIC-I card provides direct alarm contacts (external alarm inputs and external control outputs). Inthe ANSI shelf, these AIC-I alarm contacts are routed through the backplane to wire-wrap pinsaccessible from the back of the shelf. When you install an AEP, the direct AIC-I alarm contacts cannotbe used. Only the AEP alarm contacts can be used.Step 1Remove the two backplane screws. Replace the two screws with standoffs. Insert the longer standoff onthe left and the shorter standoff on the right (Figure 1-2).Figure 1-2Replace Backplane Screws with Standoffs78402LongerShorterStep 2Attach the remaining two standoffs on either side of the backplane (Figure 1-3).Step 3Position the AEP board over the standoffs.Cisco ONS 15454 Procedure Guide, R7.078-17181-011-13

Chapter 1Install the Shelf and Backplane CableNTP- A119 Install the Alarm Expansion PanelInstalling Standoffs and the AEP78403Figure 1-3WiresConnectorAEP cableStep 4Insert and tighten three screws to secure the AEP to the backplane.Step 5Connect the AEP cable to the backplane and AEP:a.Connect the 10 colored wires to the wire-wrap pins on the backplane. Figure 1-4 shows where thecable wires are connected. Table 1-1 shows AEP and AIC-I signals that each wire carries.b.Plug the other end of the AEP cable into AEP connector port. The brown pin is on the top.Figure 1-4AEP Wire-Wrap Connections to Backplane PinsCisco ONS 15454 Procedure Guide, R7.01-1478-17181-01

Chapter 1Install the Shelf and Backplane CableNTP- A8 Attach Wires to Alarm, Timing, LAN, and Craft Pin ConnectionsTable 1-1Step 6Pin Assignments for the AEPAEP Cable WireBackplane PinAIC-I SignalAEP SignalBlackA1GNDAEP GNDWhiteA2AE 5AEP 5SlateA3VBAT–VBAT–VioletA4VB VB BlueA5AE CLK PAE CLK PGreenA6AE CLK NAE CLK NYellowA7AE DIN PAE DOUT POrangeA8AE DIN NAE DOUT NRedA9AE DOUT PAE DIN PBrownA10AE DOUT NAE DIN NContinue with the “NTP-A8 Attach Wires to Alarm, Timing, LAN, and Craft Pin Connections”procedure on page 1-15.Stop. You have completed this procedure.NTP-A8 Attach Wires to Alarm, Timing, LAN, and Craft PinConnectionsPurposeThis procedure describes how to install alarm, timing, LAN, and craftwires.Tools/EquipmentWire wrapper#22 or #24 AWG (0.51 mm² or 0.64 mm²) alarm wiresPrerequisite Procedures NTP-A4 Remove the Backplane Covers, page 1-7Required/As NeededAs neededOnsite/RemoteOnsiteSecurity LevelNoneWarningThe covers are an integral part of the safety design of the product. Do not operate the unit without thecovers installed.Step 1Complete the “DLP-A19 Install Alarm Wires on the Backplane” task on page 17-21 if you are using anAIC-I card and are not using an AEP.Step 2Complete the “DLP-A20 Install Timing Wires on the Backplane” task on page 17-25 as needed. Timingwires are necessary to provision external timing.Step 3Complete the “DLP-A21 Install LAN Wires on the Backplane” task on page 17-26 as needed. LAN wires(or the LAN port on the TCC2/TCC2P) are necessary to create an external LAN connection.Cisco ONS 15454 Procedure Guide, R7.078-17181-011-15

Chapter 1Install the Shelf and Backplane CableNTP- A120 Install an External Wire-Wrap Panel to the AEPStep 4Complete the “DLP-A22 Install the TL1 Craft Interface” task on page 17-27 as needed. Craft wires (orthe EIA/TIA-232 port on the TCC2/TCC2P) are required to access TL1 using the craft interface.CautionStep 5Always use the supplied ESD wristband when working with a powered ONS 15454. Plug thewristband cable into the ESD jack located on the lower-right outside edge of the shelfassembly.Complete one of the following: If you installed an AEP, continue with the “NTP-A120 Install an External Wire-Wrap Panel to theAEP” procedure on page 1-16. If you did not install an AEP and you plan to install electrical cards, continue with the “NTP-A9Install the Electrical Card Cables on the Backplane” procedure on page 1-21. If you did not install an AEP and do not plan to install electrical cards, continue with the “NTP-A11Install the Rear Cover” procedure on page 1-22.Stop. You have completed this procedure.NTP-A120 Install an External Wire-Wrap Panel to the AEPPurposeThis procedure connects an external wire-wrap panel to the AEP to providethe physical alarm contacts for the AEP.Tools/EquipmentExternal wire-wrap panelPrerequisite Procedures NTP-A119 Install the Alarm Expansion Panel, page 1-12Step 1Required/As NeededAs neededOnsite/RemoteOnsiteSecurity LevelNonePosition the lower cover over the AEP. Make sure that the AEP AMP Champ connectors protrudethrough the cutouts in the lower cover (Figure 1-5).Cisco ONS 15454 Procedure Guide, R7.01-1678-17181-01

Chapter 1Install the Shelf and Backplane CableNTP- A120 Install an External Wire-Wrap Panel to the AEPInstalling the AEP Cover78404Figure 1-5Step 2Insert and tighten the eight screws to secure the AEP cover to the AEP.Step 3Connect the cables from the external wire-wrap panel to the AMP Champ connectors on the AEP.Table 1-2 lists the alarm input pin assignments.Table 1-2Alarm Input Pin AssignmentsAMP Champ PinSignal NameAMP Champ Pin Signal Name1ALARM IN 1–27GND2GND28ALARM IN 2–3ALARM IN 3–29ALARM IN 4–4ALARM IN 5–30GND5GND31ALARM IN 6–6ALARM IN 7–32ALARM IN 8–7ALARM IN 9–33GND8GND34ALARM IN 10–9ALARM IN 11–35ALARM IN 12–10ALARM IN 13–36GND11GND37ALARM IN 14–12ALARM IN 15–38ALARM IN 16–Cisco ONS 15454 Procedure Guide, R7.078-17181-011-17

Chapter 1Install the Shelf and Backplane CableNTP- A120 Install an External Wire-Wrap Panel to the AEPTable 1-2Alarm Input Pin Assignments (continued)AMP Champ PinSignal NameAMP Champ Pin Signal Name13ALARM IN 17–39GND14GND40ALARM IN 18–15ALARM IN 19–41ALARM IN 20–16ALARM IN 21–42GND17GND43ALARM IN 22–18ALARM IN 23–44ALARM IN 24–19ALARM IN 25–45GND20GND46ALARM IN 26–21ALARM IN 27–47ALARM IN 28–22ALARM IN 29–48GND23GND49ALARM IN 30–24ALARM IN 31–50—25ALARM IN 51GND126ALARM IN 0-52GND2Table 1-3 lists the alarm output pin assignments.Table 1-3Alarm Output Pin AssignmentsAMP Champ PinSignal NameAMP Champ PinSignal Name1—27COM 02COM 128—3NO 129NO 24—30COM 25COM 331—6NO 332NO 47—33COM 48COM 534—9NO 535NO 610—36COM 611COM 737—12NO 738NO 813—39COM 814COM 940—15NO 941NO 1016—42COM 1017COM 1143—Cisco ONS 15454 Procedure Guide, R7.01-1878-17181-01

Chapter 1Install the Shelf and Backplane CableNTP- A120 Install an External Wire-Wrap Panel to the AEPTable 1-3Alarm Output Pin Assignments (continued)AMP Champ PinSignal NameAMP Champ PinSignal Name18NO 1144NO 1219—45COM 1220COM 1346—21NO 1347NO 1422—48COM 1423COM 1549—24NO 1550—25—51GND126NO 052GND2Figure 1-6 illustrates the alarm input connectors.Figure 1-6Alarm Input ConnectorAlarm InputConnectorP3ALARM IN 1ALARM IN 3ALARM IN 5ALARM IN 7ALARM IN 9ALARM IN 11ALARM IN 13ALARM IN 15ALARM IN 17ALARM IN 19ALARM IN 21ALARM IN 23ALARM IN 25ALARM IN 27ALARM IN 29ALARM IN 31ALARM IN 511234567891011121314151617181920212223242552XREF 5XREF 5XREF 5XREF 5XREF 5XREF 5XREF 5XREF 5XREF 6XREF 6XREF 6XREF 6XREF 6XREF 6XREF 6XREF 6XREF 84950XREF 5XREF 5XREF 5XREF 5XREF 5XREF 5XREF 5XREF 5XREF 6XREF 6XREF 6XREF 6XREF 6XREF 6XREF 6XREF 6ALARM IN 0ALARM IN 2ALARM IN 4ALARM IN 6ALARM IN 8ALARM IN 10ALARM IN 12ALARM IN 14ALARM IN 16ALARM IN 18ALARM IN 20ALARM IN 22ALARM IN 24ALARM IN 26ALARM IN 28ALARM IN 30-GND2GND79875GNDFigure 1-7 illustrates the alarm output connectors.Cisco ONS 15454 Procedure Guide, R7.078-17181-011-19

Chapter 1Install the Shelf and Backplane CableNTP- A120 Install an External Wire-Wrap Panel to the AEPFigure 1-7Alarm Output ConnectorAlarm OutputConnectorP4COM 1NO 1XREF 7XREF 7COM 3NO 3XREF 7XREF 7COM 5NO 5XREF 7XREF 7COM 7NO 7XREF 7XREF 7COM 9NO 9XREF 7XREF 7COM 11NO 11XREF 7XREF 7COM 13NO 13XREF 7XREF 84950XREF 7XREF 7NO 0COM 0XREF 7XREF 7NO 2COM 2XREF 7XREF 7NO 4COM 4XREF 7XREF 7NO 6COM 6XREF 7XREF 7NO 8COM 8XREF 7XREF 7NO 10COM 10XREF 7XREF 7NO 12COM 12XREF 7XREF 7NO 14COM 14GND279876COM 15NO 15XREF 7XREF 7511234567891011121314151617181920212223242552Step 4Complete one of the following: If you plan to install electrical cards, continue with the “NTP-A9 Install the Electrical Card Cableson the Backplane” procedure on page 1-21. If you do not plan to install electrical cards, continue with the “NTP-A11 Install the Rear Cover”procedure on page 1-22.Stop. You have completed this procedure.Cisco ONS 15454 Procedure Guide, R7.01-2078-17181-01

Chapter 1Install the Shelf and Backplane CableNTP- A9 Install the Electrical Card Cables on the BackplaneNTP-A9 Install the Electrical Card Cables on the BackplanePurposeOptional EIA backpla

This procedure is a prerequisite to the "NTP-A9 Install the Electrical Ca rd Cables on the Backplane" procedure on page 1-21. 6. NTP-A6 Install the Power and Ground, page 1-9 —Complete this procedure before continuing with the "NTP-A7 Install the Fan-Tray Assembly" procedure on page 1-10. 7.