TLT235SC U / TLT235SC/ TLT235SB/ TLT240SC/ TLT240SB . - ASEdeals
TLT235SC（U）/ TLT235SC/ TLT235SB/ TLT240SC/ TLT240SB Economical Two Post Lift User’s Manual Version No:1312
TLT235、TLT240 Economical Two-post User’s Manual z WARNING Inspect machine daily ,do not use lift with damaged parts or being damaged .Use original components to replace damaged parts z The lift can’t be overloaded. The rated load of the lift is already marked on the nameplate. z Please don’t raise the lift when there are people in the vehicle. During the operation, the customer and spectators shouldn’t stand in the lifting area. z Keep the lifting area free from obstacle, grease, machine oil, garbage and other impurities. z Position the swing arm of the lift, making it contact the lifting point as recommended by the manufacturer. Raise the carriage and confirm the lifting pad and vehicle are closely contacted. Raise the carriage to the appropriate working height. z z z z This instruction manual is an essential integral part of z For some vehicles, the parts dismantling (or this product. Please read all instructions. installation) will cause severe deviation of the center Properly keep this manual for use during the of gravity, leading to unstable vehicle. The support is maintenance. needed to keep the balance of the vehicle. This equipment is only used for its clearly designed z Before moving the vehicle away from the lifting area, purpose, and never use it for other purposes. please position the swing arm and lifting pad back The manufacturer is not responsible for any damage away to avoid blockage during the movement. caused by improper use or other purposes of use. z Use appropriate equipment and tools as well as safety protection facilities, e.g. working uniform, safety boot, etc. PRECAUTION z z Only the qualified personnel having undergone to the machine body. special training can operate this machine. Without the z permission of the manufacturer or not following the z machine part and in the usage scope may cause z The hydraulic oil used for this lift is N32 or N46. Don’t keep the lift in the extreme temperature and Please refer the safety data of grease and oil shown humidity environment. Avoid installation beside the in the manual. heating equipment, water tap, air humidifier or stove. z Prevent the lift from contacting large amount of dust, Let components cool down before storage, loosen component cables completely in storage ammonia, alcohol, thinner or spray adhesive, and z Pay special attention not to dismantling the safety unit of the machine or making it not functioning. direct or indirect damage to the machine. z Keep hair, loose clothing, fingers, and all parts of body away form moving parts requirement of the manual, any changes in the z Pay special attention to various safety marks attached z Do not install lift in the open air or expose to prevent it from rain shower. rain ,special requirements should be offered to During the machine operation, non-operators should manufacturer if it can’t be avoided. be kept away from the machine. ⅰ
TLT235、TLT240 Economical Two-post User’s Manual Caution Labeling Exemplification （1） （6）Use vehicle manufacturer commend lifting points! Read operating and safety manuals before using lift! （2）Proper maintenance and inspection is necessary for safe operation! （7）Use bracket to help disassembly or installation! （3）Do not operate a damaged lift！ （8）Auxiliary adapters would reduce load capacity! （4）Lift can be used by trained operators ONLY! （9）Area should be unimpeded in case of vehicle overturn! （5）Only Authorized personnel can be in the lift area! （10）The central of gravity should be between two arms! ii
TLT235、TLT240 Economical Two-post User’s Manual （11）Keep area clear when lifting and lowering machine! （14）Keep feet away when lowering lift! （12）Do not shake the vehicle on the lift ! （15）Do not stand under carrying arms or other load carrying device while lift is being operated with load! （13）Do not lift single side of vehicle! iii
TLT235、TLT240 Economical Two-post User’s Manual Table of Contents 1. Outline . 1 1.1 MODEL DESCRIPTION . 1 1.2 PURPOSE . 1 1.3 FUNCTIONS AND FEATURES . 1 1.4 TECHNICAL SPECIFICATIONS . 1 1.5 ENVIRONMENTAL REQUIREMENT. 2 2. Lift Structure . 3 2.1 LIFT STRUCTURES . 3 2.2 MAIN STRUCTURE PRINCIPLES: . 8 3 Operation Description . 9 3.1 PRECAUTIONS FOR VEHICLE REPAIR WORK . 9 3.2 PREPARATION BEFORE OPERATION . 9 3.3 INSPECTION BEFORE OPERATION . 9 3.4 LIFTING THE VEHICLE . 9 3.5 LOWERING THE VEHICLE . 9 4 Hydraulic and Electrical System of the Equipment . 10 4.1 HYDRAULIC SYSTEM OF THE LIFT . 10 4.2 ELECTRICAL SYSTEM OF THE LIFT. 12 5 Solutions to FAQ . 13 6．Repair and Maintenance. 13 7. Storage and Scrap . 15 7.1 STORAGE . 15 7.2 SCRAP . 15 8. Tools for Installation and Adjustment . 16 9. Unpacking . 16 10. Installation . 16 iv
TLT235、TLT240 Economical Two-post User’s Manual 10.1 IMPORTANT NOTICE . 16 10.2 INSTALLATION PROCEDURE . 16 10.2.1 Selecting installation site . 16 10.2.2 Base plate layout . 17 10.2.3 Install the power side column . 19 10.2.4 Install the floor plate, top beam . 20 10.2.4.1 Install the top beam . 20 10.2.4.2 Install the floor plate . 21 10.2.5 Install the offside column . 22 10.2.6 Install and adjust the balancing steel cables . 22 10.2.7 Install the power unit and hydraulic lines . 23 10.2.8 Install the swing arm . 25 11. Lift Adjustment . 26 11.1 PREPARATION BEFORE THE ADJUSTMENT . 26 11.2 ADJUSTMENT PROCEDURE . 26 12. List of the Lift components . 27 13. Packaging . 39 Grease and hydraulic oil for lift. 42 v
TLT235、TLT240 Economical Two-post User’s Manual 1. Outline 1.1 Model Description Model Description TLT235SC（U）clear-floor 2-post lift 3.5T Economical clear-floor 2-post lift (Fig.1a、Fig.2a、Fig.3a) clear-floor 2-post lift 3.5T Economical clear-floor 2-post lift (Fig.1b、Fig. 2b1、Fig. 3b1) 4.0T Economical clear-floor 2-post lift (Fig.1b、Fig.2b、Fig.3b) TLT235SC clear-floor 2-post lift TLT240SC TLT235SB floor-plate 2-post lift 3.5T Economical symmetric floor-plate 2-post lift (Fig.1c、Fig.2c) TLT240SB floor-plate 2-post lift 4.0T Economical symmetric floor-plate 2-post lift (Fig.1c、Fig.2c) z 1.2 Purpose This machine is applicable for the lifting of various small from overhead collision. and medium-sized vehicles with total weight below 3.5t/4.0t z in garage and workshop. z Dual hydraulic cylinders drive, stable lifting and lowering. 1.3 Functions and Features z Top limit switch, effectively protecting the vehicle z Manual lowering, safe and simple in operation. z Adopt two steel cables for equalization, force two The cable and oil pipe are fully concealed, with carriages to move synchronously, and effectively decent and elegant appearance. prevent the vehicle from tilting. Designed based on the international standard, z meeting the demand of the garage and workshop. Lowest height of lifting pad is 110mm, good for repairing low chassis or low profile car. 1.4 Technical Specifications Noise: Working noise: 75dB（A） Power unit: Working pressure: 16MPa TLT235SC(U) 16MPa TLT235SC 16MPa TLT235SB 18 MPa TLT240SB 18 MPa TLT240SC Electrical parameters of the machine： Motor (optional) Voltage：According to client’s requirement Single phase: 110V/60Hz 2.2kW ； 220V/50Hz 2.2 kW Single phase: 200V/60Hz 2.2 kW Three phase 380V/50Hz 2.2 kW 1
TLT235、TLT240 Economical Two-post User’s Manual Basic parameters of the equipment: Rising Descen Passing Machine Machine width width height 2424 mm 95.4 in 3392 mm 133.5 in 2378 mm 93.6 in 3544mm 139.5 in 2436 mm 95.9 in 3400 mm 133.9 in installation) 2390 mm 94.1 in 3551mm 139.8 in TLT240SC (Symmetric installation) 2486 mm 97.9 in 3420 mm 134.6 in 2415 mm 95.1 in 3563mm 140.3 in Model Rated Lifting load height time ding Net weight time TLT235SC （U） (Symmetric installation) TLT235SC （U） 3500 kg 7875 lb 1850 mm 72.8 in 50s 20s 40s 660kg 1455 lb (Asymmetric installation) TLT235SC (Symmetric installation) TLT235SC (Asymmetric 3500 kg 7875 lb 1850 mm 72.8 in 4000 kg 9000 lb 1850 mm 72.8 in TLT235SB 3500 kg 7875 lb 1850 mm 72.8 in TLT240SB 4000 kg 9000 lb 1850 mm 72.8 in TLT240SC (Asymmetric 50s 20s 40s 660kg 1455 lb 3840 mm 151.2 in 3840 mm 151.2 in 3840 mm 151.2 in 20s 40s 690kg 1521 lb 50s 20s 40s 610kg 1345 lb 2486 mm 97.9 in 3370 mm 132.7 in 2860 mm 112.6 in 50s 20s 40s 645kg 1422 lb 2486 mm 97.9 in 3370 mm 132.7 in 2860 mm 112.6 in 50s installation) TLT235SC、TLT235SC（U）、TLT240SC： adjustable width， can be narrowed to 150mm TLT235SC、TLT240SC：adjustable height, height can be reduced to 300mm。Low-grade installation, need to reprovision low-grade cable and tube for installation（See parts list） 1.5 Environmental Requirement Working temperature： -5 40 Transport/storage temperature：-5 40 Relative humidity: Temperature 30 ，relative humidity 80% Height above sea level：No more than 2000m 2
TLT235、TLT240 Economical Two-post User’s Manual 2. Lift Structure 2.1 Lift structures are shown as below： Model Description TLT235SC（U）clear-floor 2-post lift 3.5T Economical clear-floor 2-post lift (Fig.1a、Fig.2a、Fig.3a) clear-floor 2-post lift 3.5T Economical clear-floor 2-post lift (Fig.1b、Fig. 2b1、Fig. 3b1) 4.0T Economical clear-floor 2-post lift (Fig.1b、Fig.2b、Fig.3b) TLT235SC TLT240SC clear-floor 2-post lift TLT235SB floor-plate 2-post lift 3.5T Economical symmetric floor-plate 2-post lift (Fig.1c、Fig.2c) TLT240SB floor-plate 2-post lift 4.0T Economical symmetric floor-plate 2-post lift (Fig.1c、Fig.2c) 2744mm(108in) Top beam Powerside column 3840mm(151.2in) Offside column Lifting pad 110mm(4.3in) Carriage Arm assembly Fig.1a 3
TLT235、TLT240 Economical Two-post User’s Manual Fig.1b Fig.1c 4
TLT235、TLT240 Economical Two-post User’s Manual Fig.2a Passing width 2436mm(95.9in) 1 Fig.2b1 5
TLT235、TLT240 Economical Two-post User’s Manual Fig.2b Fig.2c 6
TLT235、TLT240 Economical Two-post User’s Manual 3544mm(139.5in) 2378mm(93.6in) 800m m(31 .5in ) n) 2i 7. 4 ( mm 00 12 Fig.3a 3551mm(139.8in) 2390mm(94.1in) 800m m( 31.5 in ) 0 12 m 0m 7. (4 n 2i Fig 3b1 7 )
TLT235、TLT240 Economical Two-post User’s Manual 3563mm(140.3in) 2415mm(95.1in) 800m m(31 .5in ) ) in .2 7 4 m( 0m 0 12 Fig.3b 2.2 Main structure principles: z z z z Lifting mechanism: Each column is installed with a hydraulic cylinder, when hydraulic oil is pressed from power pack into the lower chamber of main cylinder, piston rod moves upwards to drive the upward movement of carriage through leaf chain. Load supporting mechanism：When vehicle drives into the working area, adjust the angle and telescopic length of arms to make lifting pads at an effective load supporting position that contact with vehicle, and then adjust the lower screw’s height of lifting pad to make it applicable for vehicles with different chassis. Balance mechanism：In order to keep machine balanced during lifting and lowering, two carriages are interconnected and forced to move synchronously by two wire ropes. If the right and left carriages and arms are not at the same level, adjust the end nut of wire rope and pull wire ropes tight to make arms leveled. Manual safety locking mechanism: the safety locking plates are installed on the two carriages and the toothed bar plate is welded z 8 on the internal wall of the column. During the lifting of the carriage, the safety locking plate goes up against on the toothed bar plate under the tension of spring. When the carriage stops, the safety locking plate opens and then is engaged in the toothed bar slot to ensure the carriage will not go down; when the lowering operation is required, just raise the carriage upward a little to loosen the safety locking plate from the toothed bar slot, and then manually pull the steel wire rope to let sliding plate lift up the safety locking plate so that the safety locking is released, the carriage can be lowered down. Because the manual safety locking device are installed on the two carriages, double safety protection is provided; therefore, to disengage the safety locking, the steel rope on the two carriages shall be respectively pulled. To prevent the vehicle from slipping off, the swing arm assembly employs positioning mechanism, makes the swing arm capable of automatic locking during operation. Safety lock scope: Safety lock mechanism is effective when the front end of carriage is between 450mm and 1900mm high above the ground.
Launch TLT235、TLT240 Economical Two-post User’s Manual 3 Operation Descriptions 3.1 Precautions for vehicle repair work z z z z z Different vehicles have different center of gravity positions. First understand the position of center of gravity, and when the vehicle enters into the lift, make its center of gravity close to the plane formed by two columns. Adjust the swing arm, and make the lifting pad support onto the lifting point of the vehicle. For vehicle lift with top beam, pay attention to the car roof position observation in order to avoid accident during lifting. Carefully read the warming symbol. The hydraulic valves have been adjusted before ex-factory, and the user can’t make self-adjustment, otherwise it will be responsible for all the consequences generated. Based on the production needs, some specifications in the instruction manual are subject to change without notice. Note: Before operation, the safety locking devices must be Inspected.1) The gear blocks of the arm end must engage the gear block of the restraint shaft.2) No broken strand in the steel cable. 3) No deformation in the arm pad. When lifting the vehicle, all the swing arms must be used. Before lifting the vehicle, check all the hydraulic hose and fittings for oil leakage. In case of leakage, please don’t use the lift. Remove the fitting with leakage and re-seal. Re-install the fitting and check if oil leakage still exists. After the vehicle is lifted, when adding or removing any major heavy object, use jack stand to maintain the balance of the vehicle. 3.2 Preparation before Operation z z 3.5 Lowering the Vehicle Lubricate contact surface of the carriage with general-purpose lithium grease（GB7324-87）. All sliding surface should be coated evenly from the top to bottom. Fill hydraulic oil N32 or N46 to the oil reservoir of the power unit. z Clean the work area before lowering the vehicle. z First press the start button to raise the vehicle a little, and then pull two steel ropes on two carriages to disengage the safety lock. z Press the lowering handle to lower the vehicle. z Lower the vehicle till the swing arm down to the bottom and the lifting pads leave the vehicle chassis, and then release the lowering handle. z The swing arms under the vehicle must be fully shrunk 3.3 Inspection before operation z Check to see if the motor power is installed properly. z Check to see if all the connection bolts are fastened. Note: Don’t operate the lift with damaged cables or damaged and missing part, until it is inspected and repaired by the professionals. Note: When the lift doesn’t work, you must switch off the power. 3.4 Lifting the Vehicle z z z z z z z z z Keep work area clean; don’t operate the lift in cluttered work area. Lower the carriage to the lowest position. Reduce the swing arm to the minimum length. Swing the arm along the route of the vehicle Move the vehicle to the location between the two columns Swing the arm and put the lifting pad below the recommended lifting point, and adjust the height of lifting pad to touch lifting point of vehicle Press the UP button on the electric control box, slowly lift the vehicle to ensure the load balance, and then raise the lift to the required height. Release the UP button. Press the DOWN button to engage the safety lock of carriage. At this time, the vehicle can be repaired. 9
Launch TLT235、TLT240 Economical Two-post User’s Manual 4 Hydraulic and Electrical System of the Equipment 4.1 Hydraulic System of the Lift Diagram of the hydraulic system of clear-floor 2-post lift 9 9 8 8 6 4 7 5 2 1 3 11 10 Fig 4a 1- Gear pump, 2- Motor, 3- Oil filter, 4- Check-valve, 5- Safety valve, 6- Lowering handle valve, 7- Servo flow-control valve, 8- Hose, 9- Hydraulic cylinder, 10- Level gauge, 11- Air filter The working principle of the hydraulic system is as follows: exceeds the limit, automatic overflow will happen inside As shown in Fig.4a, when the start button is pressed, the safety valve to protect the hydraulic system). Release the motor 2 is activated, driving the oil pump 1, sucking the start button to stop the oil supply and the lifting will stop. hydraulic oil from the oil tank into the oil cylinder 9, forcing For lowering, first start Motor 2 to raise vehicle a little, pull the piston rod move. At this time, the safety valve 5 is the steel ropes on two carriages to release the safety lock closed. (The max working pressure is already adjusted mechanism, then press the lowering handle, the valve 6 is before ex-factory. The safety valve can ensure the capacity actuated, the hydraulic oil flows back and the lift starts of the rated load, but when the pressure in the system lowering. 10
Launch TLT235、TLT240 Economical Two-post User’s Manual Diagram of the hydraulic system of floor-plate 2-post lift 9 8 9 8 6 4 5 2 1 3 7 11 10 Fig.4b 1- Gear pump, 2- Motor, 3- Oil filter, 4- Check-valve, 5- Safety valve, 6- Lowering handle valve, 7- Servo flow-control valve, 8- Hose, 9- Hydraulic cylinder, 10- Level gauge, 11- Air filter The working principle of the hydraulic system is as follows: exceeds the limit, automatically overflow will be happened As shown in Fig.4b, when the start button is pressed, the inside safety valve to protect the hydraulic system). motor 2 is activated, driving the oil pump 1, sucking the Release the start button to stop the oil supply and the lifting hydraulic oil from the oil tank into the oil cylinder 9, forcing will stop. For lowering, first start Motor 2 to raise vehicle of the piston rod move. At this time, the safety valve 5 is 5 10mm, pull the steel ropes on two carriages to release closed. (The max working pressure is already adjusted the safety lock mechanism, then press the lowering handle, before ex-factory. The safety valve can ensure the capacity the valve 6 is actuated, the hydraulic oil flows back and the of the rated load, but when the pressure in the system lift starts lowering. 11
Launch TLT235、TLT240 Economical Two-post User’s Manual 4.2 Electrical System of the Lift Diagram of electrical system for single phase motor AC500V20A protective switch for power needs to be prepared by customer M1-Motor KM-Contactor SB –Button SQ- Limit switch Fig. 5a Diagram of electrical system for three phase motor AC500V20A protective switch for power needs to be prepared by customer M1-Motor KM-Contactor SB –Button SQ- Limit switch Fig. 5b the clear-floor lift, if the vehicle is lifted up near the top and The electrical working principle is as follows: contacts the limit switch on the top beam, the contactor Press the start button (SB), and the contactor (KM) will be (KM)) will open, then the motor (M) will lose the power, so powered; motor (M) is energized to drive the gear pump that the carriage stops lifting to avoid hitting the top. supplying oil to push the carriage upward; release the start Emergency stop button has the function of emergency button, and the contactor (KM) is open, then the motor (M) power-off. will lose the power, so the carriage will stop rising. As for 12
Launch TLT235、TLT240 Economical Two-post User’s Manual 5 Solutions to FAQ Symptom Reason Solution Check the circuit breaker or thermal Motor not operation Motor is running, but the lift can’t be raised. Motor is running, the lift can be Check the voltage to the motor Supply correct voltage for motor Check the electrical wiring Correctly wiring as electrical system Limit switch is failed Motor wire is burnt Motor rotation reversed Lowering valve body open. Hydraulic pump sucks the air Suction tube is separate from the hydraulic pump Low oil level raised without load, but the diagram Change the motor rotating direction Repair or replace the lowering valve body Fasten all the suction pipe fittings Motor is running under low voltage Replace the suction tube Add the oil into the oil tank Supply correct voltage to the motor Impurities inside the lowering valve Remove impurities from the lowering body valve body. Adjust the safety valve Check the weight of the vehicle incorrect Lift is overloaded Impurities on the lowering valve body. External oil leakage Clean the solenoid valve body Repair the external leakage The lifting speed is Air and oil is mixed Replace the hydraulic oil slow or oil flows out of Air and oil suction are mixed Oil return pipe is loosened Fasten all the suction pipe fittings Re-install the oil return pipe Balance cable is not adjusted properly The lift is installed on the slop floor Adjust the balance cable to the proper vehicle can’t be raised without Replace the limit switch Replace the motor Regulation pressure of safety valve is slowly through changing wire connection. The lift is lowering Close the switch of circuit breaker or press the blue reset key of thermal relay relay for tripping pressing the lowering handle the oil fill cap The lift can’t rise horizontally Hole is drilled too big Concrete floor thickness or fastening force is insufficient 。 Pour the fast curing concrete into the big hole and reinstall the anchor bolt , or use new drill to drill the hole for Anchor bolt is not fastened tension Shimming the columns to level the lift (no more than 5mm), If exceeding 5mm, pour new concrete floor and make it leveled. Refer to installation description. re-positioning the lift Cut open the old concrete and make new concrete slab for the lift. Refer to installation description. Keep clean z This unit should be cleaned with dry cloth frequently 6．Repair and Maintenance 13
TLT235、TLT240 Economical Two-post User’s Manual to keep it clean. Before cleaning, first switch off the z z power to ensure the safety. z The working environment of this unit should be clean. In case of dust in the working environment, it will Lubricate chains/cables. Check all the chain connectors, bolts and pins to ensure correct installation z z speed up the parts wearing and shorten the service life of the lift. Check all the hydraulic lines for wearing Check to see if the carriage and the inner side of the column are properly lubricated. Use high-quality Every day: z Before the operation, carefully check the safety mechanism of the lift to ensure the electromagnet suction and release action is proper, and the safety plate is in good condition. When finding any abnormal situation, make adjustment, repair or replacement immediately. z Check to see if the steel cable connection is proper, and if the tension is at the optimum status. z Check to see if the connection between hydraulic cylinder and carriage is proper, if the connecting nut between the steel chain and carriage is loose or falling. Refer to Fig.6 heavy lubrication grease (lithium based lubrication grease GB7324-87). Note: All the anchor bolts should be tightened completely. If any screw doesn’t function for some reason, the lift can not be used until the bolt is replaced Every six months: z Check all the movable parts for possible wearing, interference or damage. z Check the lubrication of all the pulleys. If the pulley has dragging during the lifting and lowering, add appropriate lubricant to the wheel axle. z When necessary, check and adjust the balancing tension to ensure the horizontal lifting and lowering. z Check the verticality of the column. Note: The inner corner of each column should be lubricated with lubricant, to minimize the roller friction and ensure the smooth and even lifting. Maintenance of hydraulic system: z Clean and oil change In the six months after initial use of this unit, clean the hydraulic oil tank and replace the oil, later clean the hydraulic system once a year, and replace the oil. See Fig. 7 z Replace the seal After this unit is put into operation for certain period, if finding the oil leakage, carefully check it; if the leakage is due to the wearing of sealing materials, immediately replace the worn one based on the original spec. See Fig. 7 Fig.6 Every month: z Retighten the anchor bolts. 15
TLT235、TLT240 Economical Two-post User’s Manual Diagram of hydraulic line of clear-floor 2-post lift JB/T982-77 seal gasket 14 JB/T982-77 seal gasket 14 JB/T982-77 seal gasket 14 Diagram of hydraulic line of floor-plate 2-post lift JB/T982-77 seal gasket 14 JB/T982-77 seal gasket 14 Oil drainer JB/T982-77 seal gasket 14 Fig. 7 7. Storage and Scrap protection 7.1 Storage When the equipment requires long-time storage: z Disconnect the power supply 7.2 Scrap z Lubricate all the parts requiring lubrication: mobile When the equipment service life is expired and can no longer be used, disconnect the power supply, and properly contact surface of the carriage, etc. dispose of as per relevant local regulations. z Empty all the oil/liquid storage units z Put the plastic cover over the equipment for dust 15
TLT235、TLT240 Economical Two-post User’s Manual pour a new horizontal concrete slab if possible. In 8. Tools for Installation and sho
TLT240SC clear-floor 2-post lift 4.0T Economical clear-floor 2-post lift (Fig.1b、Fig.2b、Fig.3b) TLT235SB floor-plate 2-post lift 3.5T Economical symmetric floor-plate 2-post lift (Fig.1c、Fig.2c) TLT240SB floor-plate 2-post lift 4.0T Economical symmetric floor-plate 2-post lift (Fig.1c、Fig.2c) 1.2 Purpose
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