CNC PRESS BRAKE - S.H.Værktøjsmaskiner

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SERVO ELECTRIC Klokkestøbervej 15 DK-9490 Pandrup Tlf: 45 98204400 Fax: 45 98204240 CVR nr: 28305931 Mail: info@shv.dk CNC PRESS BRAKE Dener Servo Electric Press Brakes are no-hydraulic, flexible, reliable and advance bending machines. This next generation machine idea combines green-eco firendly machines with productivity, accuracy, flexibility and reliability. The new concept offers low power consuption, less maintenance, no hydraulic oil for operation. Dener Electric Press Brakes come with an advance CNC controller, fast and accurate punch and die clamping, and a multi axis back gauge system. Operators easily make perfect sheet metal parts with very low cost. Dener utilizes the most stringent manufacturing technologies during the production to manufacture highest quality machines. Standard Dener electric press brake come with a 3D graphical CNC controller offering simple operation, quick and easy 3D or numerical part programming easy set up of the machine, and auto calculation of the bend sequence. Optional 3D off line programming features the ability to create programs on an ofice PC then transfer to the CNC control by LAN or USB. * Some Optional equipments used on the machine photos S. H. Værktøjsmaskiner ApS Dato: Deres ref: / Vor ref: SH / Steen MODEL BENDING CAPACITY (t) BENDING LENGHT (mm) DDM-4015 40 1530 DDM-5020 65 2040 DDM-6525 65 2550 DDM-8025 80 2550 DDM-10030 100 3050 DDM-13030 130 3050 DDM-15030 150 3050 DDM-17535 175 3570 DDM-20040 200 4080

HOW HOW SERVO SERVO ELECTRIC ELECTRIC PRESS PRESS BRAKE BRAKE WORKS WORKS HOW SERVO ELECTRIC PRESS BRAKE WORKS Servo pressing force by means synchronized two motors that transfer the power Servo Brake Brake pressing force by meansofof ofsynchrosynchronized two servo servo motors that transfer the Servo Brake pressing force byand means greater. The ram return force is power derived from meby the help of special belt pulleys. During the upper beam down movement, the servo motors by the help of special that belt and pulleys.the During the upper beam down movement, theat servo motors nized two servo motors transfer power chanical springs located the side of the maplace place a a tension tension force force F F on on the the belt belt that that is is multiplied multiplied equally equally in in every every belt belt segment. segment. The The force force of of by the help of special belt and pulleys. During the chine. These springs are compressed during preseach each motor motor (F) (F) creates creates a a down down force force many many times times greater. greater. The The ram ram return return force force is is derived derived from from upper beam down movement, the servo motors sing time, but recoil after completion of the bend mechanical mechanical springs springs located located at at the the side side of of the the machine. machine. These These springs springs are are compressed compressed during during place apressing tensiontime, force F on the belt that is multipushing the ram to a programmed top of stroke pressing time, but but recoil recoil after after completion completion of of the the bend bend pushing pushing the the ram ram to to a a programmed programmed top top top top plied equally in every belt segment. The force of position. of of stroke stroke position. position. each motor (F) creates a down force many times O-Frame O-Frame The The Servo Servo Brake Brake has has a a closed closed O-frame O-frame system system that that supplies supplies a a rigid rigid frame frame with with no no deformation deformation under under large large forces. forces. The The result result is is better better tool tool alignment alignment and and more more accurate bends. accurate bends. S. H. Værktøjsmaskiner ApS 6 6 Conventional Conventional Frame Frame

STANDARD EQUIPMENT STANDARD EQUIPMENT STANDARD EQUIPMENT ESA S 660 W Controller Europen Type V Die Holder Europen Type Punch Holder Electrical Cabinet Cooling System ESA S 660 W Controller Europen Type V Die Holder Europen Type Punch Holder Electrical Cabinet Cooling System Linear Guided Front Support Arms X - R Type 2 Axis Back Gauge CE Laser Safety System Foot Pedal with Emergency Stop Button Linear Guided Front Support Arms X - R Type 2 Axis Back Gauge CE Laser Safety System Foot Pedal with Emergency Stop Button OPTIONAL EQUIPMENT OPTIONAL EQUIPMENT OPTIONAL EQUIPMENT Delem DA 66T-69T Controllers Wila Type Punch Clambing System Wila Type V Die Clambing System Crowning Manual Adjustment Delem DA 66T-69T Controllers Wila Type Punch Clambing System Wila Type V Die Clambing System Crowning Manual Adjustment X R Z1 ve Z2 4 Axis Back Gauge ATF Type X1 X2 R1 R2 Z1 Z2 Back Gauge CE Confirmation with Light Curtain Sheet Follower X R Z1 ve Z2 4 Axis Back Gauge ATF Type X1 X2 R1 R2 Z1 Z2 Back Gauge CE Confirmation with Light Curtain Sheet Follower S. H. Værktøjsmaskiner ApS 8

SERVO ELECTRIC PRESS BRAKE PROVIDES ENEGRY SAVING UP TO 50% Servo Electric Press Brake has %50 energy saving compared with hydraulic press brakes. SERVO ELECTRIC PRESS BRAKE IS FASTER UP TO 30% Servo Electric Press Brake is shown to be up to 30% faster than hydraulic press brake. Shorter response time one of the biggest advantages of servo electric press brake. SERVO ELECTRIC PRESS BRAKE IS ECO - FRIENDLY MACHINE Servo uses 100% electrical power instead of hydraulic oil and hydraulic components. Less pollution - best solution. SERVO ELECTRIC PRESS BRAKE PROVIDES HIGH PRODUCTIVITY Servo has high acceleration, high decleration. The quick change of the moving direction is a advantage for high productivity and efficiency. Servo has less maintenance cost. SERVO ELECTRIC PRESS BRAKE PROVIDES ADVANCED BENDING Servo is a flexiable, reliable and advance bending machine. Servo Electric Press Brake combines high accuracy, flexibility and reliability. This concept offers low power consumption , less maintenance and no hydraulic oil or components for operation. SERVO ELECTRIC PRESS BRAKE WORKS QUIETLY Servo working system has no noise and provides slient working conditions. NO S. H. Værktøjsmaskiner ApS NOISE HYDRAULIC OIL HYDRAULIC FILTER HYDRAULIC SEALS VALVES CYLINDERS DWELL TIMES

* Some Optional equipments used on the machine photos S. H. Værktøjsmaskiner ApS

BACK GAUGES Gauging is a main concern for press brake operators. Whether you require complex part multi station bending, single bending, or production of taper bends, Servo Electric Press Brake offers solutions with six different back gauge options. De- pending on the geometry of the parts and their complexity, all back gauge models are specially designed and manufactured to reach high precision and high speeds. Optional Back Gauge Systems X1, X2, R X, R, Z1, Z2 X, X', R, Z1, Z2 X1, X2, R, Z1, Z2 X1, X2, R1, R2, Z1, Z2 (ATF TYPE) DENER SERVO ELECTRIC PRESS BRAKE BACK GAUGE SPECIFICATIONS X - R type back gauge (standard) Ball Screw for X axis, double linear guide for X axis. 750 mm X axis stroke, 250 mm R axis stroke 2 Pcs back gauge finger manual lateral movement on linear guides Positioning accuracy: 0,03 mm Repeat accuracy: 0,03 X - R - Z1 - Z2 4 AXIS BACK GAUGE OPTION S. H. Værktøjsmaskiner ApS X - PRIME BACK GAUGE OPTION

STAN Fiber optic interface 3D Programming Direct import of tools shapes (.dxf files) Automatic bending sequence search and collision control Remote access Windows 7 operating system STANDARD CONTROLLER CONTROLLERS OPTIONAL STANDARD ESA S 660 W CONTROLLER 19” 4:3 high-resolution 3D touch screen 2.5” HardMODEVA15T disk drive 20GB or more CYBELEC Fiber optic interface 15" colour touch screen 3D Programming Multi-simulation capability. Direct import of tools shapes (.dxf files) On-screen finger profile drawing. Automatic bending sequence search and collision control Very simple and convenient data transfer Remote access Automatic bend listing Windows 7 operating system EC safety-cycle management Ethernet for easy communication OPTIONAL CONTROLLER OPTIONAL OPTIONAL OPTIONAL CYBELEC MODEVA15T DELEM DA-66T 15" colour touch screen Multi-simulation capability. On-screen finger profile drawing. Very simple and convenient data transfer Automatic bend listing EC safety-cycle management Ethernet for easy communication DELEM DA-69T 2D graphical touch screen programming mode 3D visualisation in simulation and production 17" high resolution colour TFT Full Windows application suite Delem modusys compatibility USB, peripheral interfacing DELEM DA-66T User specific application support with in the controllers Multitasking environment Sensor bending & correction interface 3D and 2D graphical touch screen programming mode 3D visualisation in simulation and production 17" high resolution colour TFT Full Windows application suite Delem modusys compatibility DELEM DA-69T USB, peripheral interfacing User specific application support with in the controllers Multitasking environment Sensor bending & correction interface 2D graphical touch screen programming mode 3D visualisation in simulation and production S. H. Værktøjsmaskiner ApS 17" high resolution colour TFT Full Windows application suite Delem modusys compatibility 3D and 2D graphical touch screen programming mode 3D visualisation in simulation and production 17" high resolution colour TFT Full Windows application suite 8

CLAMPING SYSTEMS Servo Electric Press Brakes come with advance CNC controllers, fast and accurate punch and die clam- CLAMPING SYSTEMS perfect sheet metal CLAMPINGmake SYSTEMS European Type Pneumatic Punch Clamping System Wilson Hydraulic Punch and Die Clamping System Wilson Hydraulic Punch and Die Clamping System American Type Sectioned Punch Clamping System American Type Sectioned Punch Clamping System 13 S. H. Værktøjsmaskiner ApS Wilson Hydraulic Punch and Die Clamping System American Type Sectioned Punch Clamping System 7 100 30 30 100 100 100 80 30 Euro Amer Mechan cal PuM Euro Type Punch C W lson Hydrau Punch C 80 Euro Amer Mechan cal Pu 80 European Type Pneumatic Punch Clamping System European Sectioned Punch WilsonType Hydraulic Punch and Die Clamping System Clamping System W la Hydraul c Automat c Pun W lson Hydrau Punch C 3 8,4 16 European Type Sectioned Punch Clamping System European Type Pneumatic Punch Clamping System 30 European Type Sectioned Punch Clamping System European Type Punch European TypeSectioned Pneumatic Punch Clamping System Clamping System Euro Type M Punch C 80 OPTIONAL OPTIONAL OPTIONAL OPTIONAL CLAMPING SYSTEMS CLAMPING SYSTEMS European Type Sectioned Punch Clamping System 30 European Type Sectioned Punch Clamping System parts with very low cost. Wilson Hydraulic Punch and Die Clamping System LECTRIC RVO ELECTRIC PRESSPRESS BRAKEBRAKE system. Operators simply RVO ERVO ping, multi axis back gauge la Hydraul c Euro Type W Punch W la American Type Sectioned Punch Clamping System Automat c Pun

30 100 30 100 100 100 30 30,5 Euro Type Pneumat c Punch Clamp ng Amer can Type Mechan cal Punch Clamp ng 80 80 Euro Amer can Type Mechan cal Punch Clamp ng W lson Amer can Type Mechan cal Punch Clamp ng 80 80 W lson Hydraul c Automat c Punch Clamp ng W la Amer can Type Hydraul c Punch Clamp ng 13 7 Euro Type Punch S. H. Værktøjsmaskiner ApS 14 9 7 .625 [15.9] .500 [12.7] .531 .750 [19.1] 4 6 14 40 3 2,61 6 9 7 13 2,61 20 30 W la Hydraul c New Standard Automat c Punch Clamp ng 30 8,4 SERVO ELECTRIC PRESS BRAKE SERVO 13 Euro Type Mechan cal Punch Clamp ng W la New Standard Punch One Touch Punch Amer can Style Punch www.dener.com

CLAMPING SYSTEMS NSCL-I-MC/UPB OPTIONAL OB-I-MC-TY/ES IV NSCL-I-HC/UPB NSCL-I-HC-CNC/UPB S. H. Værktøjsmaskiner ApS 18

Extremely fast press brake tooling changes Maximum control of vertical tolerances during the bending process Extremely accurate clamping, positioning and alignment Individual clamping pins for each tool segment for superior clamping force Vertical and horizontal tool loading and unloading for maximum speed and safety Professional finish, including a slide rule for ease of tool positioning Provides maximum productivity S. H. Værktøjsmaskiner ApS

AIR BENDING TONNAGE CHART Required press force at 900 air bending, force in t/m. The charts below give the appropriate tonnage to air bend mild steel. Bending force for other metals: Soft aluminium: Tons per unit length x 50% AIR BENDING TONNAGE CHART Tons per unit length x 100% Aluminium alloys heat treated: Stainless: Tons per unit length x 150% Bottoming: Tonnage requirements are three to five times greater than for air bending. F – Tons per meter of workpiece s – Material thickness ri – Inside radius of formed part v – V-die opening B – Minimum flange TECH S. H. Værktøjsmaskiner ApS 20 DD-M-20040 4 DD-M-17535 3 DD-M-15030 3 DD-M-13030 3 DD-M-10030 3 DD-M-8025 2 DD-M-6525 2 DD-M-5020 2 DD-M-4015 1

Q Q Max. Stroke (mm) Q - D stance Between Tables (mm) Apprcach ng Speed (mm/sec) Bend ng Speed (mm/sec) Return Speed (mm/sec) Ma n Motor Power (kw) W - W dth (mm) H - He gth (mm) Max. He ght (mm) 4080 200 300 590 75 20 75 22 13000 5740 2130 2680 3020 DD-M-17535 3570 175 300 590 90 20 90 22 11500 5340 2100 2680 2950 DD-M-15030 3050 150 300 590 100 20 100 22 9500 4740 2000 2680 2950 DD-M-13030 3050 130 300 590 85 20 85 12,5 8500 4220 1960 2500 2950 DD-M-10030 3050 100 300 590 75 20 75 11 6500 4220 1960 2500 2900 DD-M-8025 2550 80 300 590 90 20 90 11 6100 3680 1960 2500 2900 DD-M-6525 2550 65 300 590 130 20 130 11 5500 3680 1960 2500 2900 DD-M-5020 2040 50 300 590 150 20 150 11 4850 3170 1960 2500 2900 DD-M-4015 1530 40 300 590 170 20 170 11 4600 2660 1960 2500 2900 S. H. Værktøjsmaskiner ApS L - Overall Lenght (mm) Pressure Force (ton) DD-M-20040 We ght (kg) Bend ng Lenght (mm) TECHNICAL SPECIFICATIONS

Servo Electric Press Brake provides advanced bending Servo is a flexiable, reliable and advance bending machine. Servo Electric Press Brake combines high accuracy, flexibility and reliability. This concept offers low power consumption , less maintenance and no hydraulic oil or components for operation.

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