Motor Protection Circuit Breaker And Motor Circuit Protector - DDS

Bulletin 140M Motor Circuit Protectors Overview Motor Circuit Protectors may provide the following protective and control functions. Disconnect for Motor Branch Circuit Branch-Circuit, Short-Circuit Protection (Magnetic Protection) Switching (Manual) In North America, electrical codes require that an individual Motor Branch Circuit be protected by a UL/CSA Listed Fuse, Circuit Breaker or Self-Protected Combination Motor Controller. 140M-C, D, and F Frames: The 140M-C, D and F frame Motor Circuit Protectors have one UL/CSA Listing - as Manual Motor Controllers (with optional approvals for Motor Disconnect and Group Installation). In NEC/CEC Group Installations, these devices must be applied per the appropriate rules which require the use of an upstream Branch-Circuit, Short-Circuit Protective Device (BCPD). The 140M-C, D and F Frame Motor Circuit Protectors are also UL/CSA Listed, together with a Bulletin 100C contactor and Bulletin 193 overload relay, as part of our Bulletin 103T and 107T Self-Protected IEC Combination Starters. These starters are then able to provide all of the necessary NEC/CEC requirements for the protection and control of individual Motor Branch Circuits without additional protective devices. Standards Compliance and Certifications Standards Compliance IEC/EN60947-1,-2,-4-1,-5-1 IEC/EN60204-1 CSA,C22.2 No.14 UL508 Certifications CE Marked CCC cULus Listed (File No. E54612, Guide No. NLRV, NLRV7) Rockwell Automation Publication 140M-TD002B-EN-P - January 2015 11

Bulletin 140M Motor Circuit Protectors Max.Current Ie Current Rating Short Circuit Protection Standards Compliance: CSA22.2, No.14 UL508 (Group Installation) IEC60947-2 CE CCC Accessories External Rotary Operator Auxiliary Contacts Trip Indication Contacts 12 C-Frame 25 A 0.16 2.5 A D-Frame 32A 2.5 32 A F-Frame 45 A 25 45 A (up to 25 A) Rockwell Automation Publication 140M-TD002B-EN-P - January 2015

Bulletin 140M Motor Circuit Protectors Catalog Number Explanation Examples given in this section are not intended to be used for product selection. 140M a Code 140M Code A B – C b 2 c N d a Bulletin Number Description Motor Circuit Protector e Current Range Description Example A16 0.16 A .10 B 1.0 B16 1.6 – A63 e – KN f b Frame/Rating Code Description C 25 A D 32A F 45A Code KN KRY C C 10 C16 16 TE D E D 100 E 1000 D16 160 E16 1600 MT f Miscellaneous Description Black Lockable Knob Red/Yellow Lockable Knob Spacing Adapter for SelfProtected Starters (TypeE) STD BusBar Mount, Top – CC g – GJ h c Interrupting Rating/Breaking Capacity Code Description 2 Normal Break 8 High Break Frame Size C,D,F,CMN C,D,F,CMN d Protection Type Description Fixed Mag only (13 x In) Adj Mag only ( 13 x In) Adj Mag only ( 13 x In) Code N P R g Auxiliary Trip Contacts C, D, F Frames 1st Code Description 2nd Code Description Bottom Front Right Side C,D,F X Placeholder X Placeholder C,D,F,CMN A B C 1 N.C. 1 N.O. 1 N.O. 1 N.C. C D E D 2N.O. K E 2N.C. L 1 N.O. 1 N.C. 2 N.O. 2 N.C. 1 N.C. (SC OL) 1 N.C. (SC) 1 N.O. (SC OL) 1 N.O. (SC) 1 N.C. (SC OL) 1 N.O. (SC) 1 N.O. (SC OL) 1 N.C. (SC) 1 N.O. (SC) 1 N.C.(SC) R S 1 N.C. 1 N.O. (SC OL) 1 N.O. 1 N.O.(SC OL) M N Q g (continued) Auxiliary Trip Contacts CMN Frames Description 1st Code Description 2nd Code Top Front(1) Bottom Front X Placeholder X Placeholder K 1 N.C. (OL) 1 N.C.(SC) C 1 N.O. 1 N.C. D 2 N.O. L 1 N.O. (OL) 1 N.O. (SC) E 2 N.C. M 1 N.C. (OL) 1 N.O. (SC) N 1 N.O. (OL) 1 N.C. (SC) (1) Cannot be combined with option “h”. Rockwell Automation Publication 140M-TD002B-EN-P - January 2015 13

Bulletin 140M Motor Circuit Protectors 1st Code G P 1stCode G P 14 Description Left Side Undervoltage Trip Shunt Trip Description Top Front§ Undervoltage Trip Shunt Trip h UV and Shunt Trips C, D, F Frame 2nd Code Description Voltage J K D C H F A T N B VC M ZR ZQ ZJ ZW ZY ZZ ZB ZG ZE CMN Frame 2nd Code KJ D A 24V AC, 60 Hz 24V AC, 50 Hz 120V AC, 60 Hz 110V AC, 50 Hz 208V AC, 60 Hz 220 230V AC, 50 Hz 240V AC, 60Hz 277V AC, 60 Hz 380 400V AC, 50 Hz 480V AC, 60Hz and415V AC, 50 Hz 600V AC, 60Hz 575V AC, 60Hz and500V AC, 50 Hz 9V DC 12V DC 24V DC 36V DC 48V DC 60V DC 64V DC 72V DC 80V DC Description Voltage 24V AC, 60 Hz and 24V AC, 50 Hz 120V AC, 60 Hz and 110V AC, 50 Hz 240V AC, 60 Hz and 220 230V AC, 50 Hz Rockwell Automation Publication 140M-TD002B-EN-P - January 2015

Bulletin 140M Motor Circuit Protectors Application Diagrams Group Installation with MCPs There is only one Branch Circuit Protective Device (BCPD) for the “Group” Group installation has been successfully used for many years in the U.S. and Canada. It allows “two or motors or one or more motors and other loads to be connected to the same branch-circuit ”. The most restrictive part of the conditions specified for Group Installation is the requirement for the protection of the conductors for each motor circuit. Below is an example that illustrates installations involving multiple motors with a single BCPD protecting the entire “Group”. Bulletin 140M Motor Circuit Protectors UL/CSA Listed for Group Installation Conductors from the BCPD to each motor must be a minimum of 1/3 the ampacity of the Branch Circuit conductors. Motor Circuit Protectors do not provide thermal protection, so a separate overload relay must be used. Therefore, MCPs cannot be UL/CSA Listed for Tap Conductor Protection in Group Installations. BCPD Branch Circuit Protective Device Bulletin 140M-C F Group Installation: Single Motor Taps Must be 1/3 the ampacity of the Branch-Circuit conductors Fuses or Circuit Breaker Branch Circuit conductors Rockwell Automation Publication 140M-TD002B-EN-P - January 2015 15

Bulletin 140M Motor Circuit Protectors 16 Rockwell Automation Publication 140M-TD002B-EN-P - January 2015

Specifications IEC Performance Data Cat.No.140M-C2EA63 B10 B16 B25 B40 B63 0.25 0.4 0.63 1 1.6 2.5 4 6.3 3.3 5.2 8.2 13 21 33 52 82 Switching of Standard Three-Phase Motors, AC-3 — 0.06 0.09 0.18 0.25 0.37 0.75 1.5 0.04 0.09 0.18 0.25 0.55 0.75 1.5 2.2 0.09 0.12 0.18 0.37 0.75 1.1 2.2 3.0 0.09 0.18 0.25 0.55 1.1 1.8 3.0 4.0 Back-Up Fuses gG, gL, only if Icc3 Icu A25 A40 C10 10 130 C16 16 208 C20 20 260 C25 25 325 C29 29 406 C32 32 448 2.2 4.0 6.3 7.5 4.0 7.5 10 13 5.5 10 11 17 5.5 11 15 22 7.5 13 18.5 25 7.5 15 20 25 50 63 80 50 80 80 80 63 100 100 80 80 63 100 100 80 80 63 125 125 100 100 80 125 125 100 100 80 100 100 100 100 4 100 100 50 50 4 100 65 10 10 3 65 50 6 6 3 65 15 6 6 3 50 15 6 6 3 50 15 6 6 3 100 100 100 100 4 100 100 50 50 4 100 50 6 6 3 50 15 6 6 3 50 15 6 6 3 25 15 6 6 3 25 15 6 6 3 Rated Operational Current, Ie Magnetic Release Current [A] [A] A16 0.16 2.1 230/240V 400/415V 500V 690V [kW] [kW] [kW] [kW] — 0.02 0.06 0.06 230/240V 400/415V 440/460V 500V 690V [A] [A] [A] [A] [A] 230/240V 400/415V 440/460V 500V 690V [kA] [kA] [kA] [kA] [kA] 100 100 100 100 100 230/240V 400/415V 440/460V 500V 690V [kA] [kA] [kA] [kA] [kA] 100 100 100 100 100 16 20 35 Ultimate Short Circuit Breaking Capacity, Icu 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 8 8 8 Rated Service Short Circuit Breaking Capacity, Ics 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 8 8 8 No back-up fuse required. Rockwell Automation Publication 140M-TD002B-EN-P - January 2015 17

Specifications Rated Operational Current, Ie Magnetic Release Current [A] [A] 230/240V 400/415V 500V 690V [kW] [kW] [kW] [kW] 230/240V 400/415V 440/460V 500V 690V [A] [A] [A] [A] [A] 230/240V 400/415V 440/460V 500V 690V [kA] [kA] [kA] [kA] [kA] 230/240V 400/415V 440/460V 500V 690V [kA] [kA] [kA] [kA] [kA] Cat.No.140M-D8EC10 C16 C20 C25 C29 4.0 6.3 10 16 20 25 29 52 82 130 208 260 325 406 Switching of Standard Three-Phase Motors, AC-3 0.37 0.75 1.5 2.2 4.0 5.5 5.5 7.5 0.75 1.5 2.2 4.0 7.5 10 11 13 1.1 2.2 3.0 6.3 10 11 15 18.5 1.8 3.0 4.0 7.5 13 17 22 25 Back-Up Fuses gG, gL, only if Icc3 Icu B25 2.5 33 B40 B63 100 100 125 80 100 100 125 80 80 80 100 20 35 50 50 63 63 63 80 Ultimate Short Circuit Breaking Capacity, Icu 100 100 100 100 100 100 100 65 100 100 100 100 100 100 65 50 100 100 100 100 50 50 50 25 100 100 100 100 50 50 50 25 10 10 10 6 6 6 6 6 Rated Service Short Circuit Breaking Capacity, Ics 100 100 100 100 100 100 100 50 100 100 100 100 50 25 25 25 100 100 100 100 50 25 25 20 100 100 100 100 50 25 25 20 10 10 10 6 4 4 4 4 C10 10 130 C16 16 208 7.5 15 20 25 2.2 4.0 6.3 7.5 4.0 7.5 10 13 5.5 10 11 17 6.3 11 15 22 7.5 15 20 30 13 22 30 40 125 125 100 80 80 80 80 63 100 100 100 80 100 100 100 80 100 100 100 80 125 125 125 100 125 125 125 100 65 50 25 25 6 100 100 65 50 10 100 100 65 50 10 100 100 65 50 10 100 100 65 50 10 100 65 65 50 10 100 65 50 50 10 50 25 20 20 4 100 50 50 50 10 100 50 50 50 10 100 50 50 50 10 100 50 50 50 10 100 50 50 50 6 100 50 50 50 6 No back-up fuse required. 18 Cat.No.140M-F8EC20 C25 C32 20 25 32 260 325 416 C32 32 448 Rockwell Automation Publication 140M-TD002B-EN-P - January 2015 C45 45 585

Specifications Cat.No. 140-CMN -4000 -6300 [A] 25 40 63 Rated Operational Current, Ie [A] 350 560 890 Magnetic Release Current Switching of Standard Three-Phase Motors, AC-3 230/240V ‡ [kW] 5.5/7.5 10/11 13/20 400/415V ‡ [kW] 7.5/13 15/22 25/32 500V ‡ [kW] 11/15 18.5/25 30/40 690V ‡ [kW] 15/22 25/30 37/55 Back-Up Fuses gG, gL, only if Icc3 Icu 230/240V [A] 400/415V [A] 160 160 160 500V [A] 160 160 160 690V [A] 160 160 160 Ultimate Short Circuit Breaking Capacity, Icu 230/240V [kA] 100 100 50 400/415V [kA] 50 30 20 500V [kA] 30 20 10 690V [kA] 15 8 4 Rated Service Short Circuit Breaking Capacity, Ics 230/240V [kA] 100 100 50 400/415V [kA] 50 30 8 500V [kA] 30 15 6 690V [kA] 15 8 4 -2500 -9000 90 1260 22/25 37/45 45/55 63/75 160 160 160 50 20 10 4 50 8 6 4 No back-up fuse required. ‡ Power ratings: Preferred values according to IEC 60072-1. Rockwell Automation Publication 140M-TD002B-EN-P - January 2015 19

Specifications Cat.No.140M-C2NA16 A25 A40 A63 B10 [A] 0.16 0.25 0.4 0.63 1 Rated Operational Current, Ie [A] 2.1 3.3 5.2 8.2 13 Magnetic Release Current Switching of Standard Three-Phase Motors, AC-3 230/240V [kW] — — 0.06 0.09 0.18 400/415V [kW] 0.02 0.04 0.09 0.18 0.25 500V [kW] 0.06 0.09 0.12 0.18 0.37 690V [kW] 0.06 0.09 0.18 0.25 0.55 Back-Up Fuses gG, gL, only if Icc3 Icu 230/240V [A] 400/415V [A] 440/460V [A] 500V [A] 690V [A] Ultimate Short Circuit Breaking Capacity, Icu 230/240V [kA] 100 100 100 100 100 400/415V [kA] 100 100 100 100 100 440/460V [kA] 100 100 100 100 100 500V [kA] 100 100 100 100 100 690V [kA] 100 100 100 100 100 Rated Service Short Circuit Breaking Capacity, Ics 230/240V [kA] 100 100 100 100 100 400/415V [kA] 100 100 100 100 100 440/460V [kA] 100 100 100 100 100 500V [kA] 100 100 100 100 100 690V [kA] 100 100 100 100 100 B16 1.6 21 B25 2.5 32 0.25 0.55 0.75 1.1 0.37 0.75 1.1 1.8 16 20 100 100 100 100 10 100 100 100 100 8 100 100 100 100 8 100 100 100 100 8 No back-up fuse required. 20 Rockwell Automation Publication 140M-TD002B-EN-P - January 2015

Specifications Rated Operational Current, Ie Magnetic Release Current 230/240V 400/415V 500V 690V 230/240V 400/415V 440/460V 500V 690V 230/240V 400/415V 440/460V 500V 690V 230/240V 400/415V 440/460V 500V 690V Cat.No.140M-D8NB25 B63 B40 C10 C16 C25 [A] 2.5 4.0 6.3 10 16 25 [A] 32 52 82 130 208 325 Switching of Standard Three-Phase Motors, AC-3 [kW] 0.37 0.75 1.5 2.2 4.0 5.5 [kW] 0.75 1.5 2.2 4.0 7.5 11 [kW] 1.1 2.2 3.0 6.3 10 15 [kW] 1.8 3.0 4.0 7.5 13 22 Back-Up Fuses gG, gL, only if Icc3 Icu [A] 100 [A] [A] 80 100 80 80 [A] [A] 20 35 50 50 63 63 Ultimate Short Circuit Breaking Capacity, Icu [kA] 100 100 100 100 100 100 [kA] 100 100 100 100 100 65 [kA] 100 100 100 100 50 50 [kA] 100 100 100 100 50 25 [kA] 10 10 10 6 6 6 Rated Service Short Circuit Breaking Capacity, Ics [kA] 100 100 100 100 100 100 [kA] 100 100 100 100 50 25 [kA] 100 100 100 100 50 25 [kA] 100 100 100 100 50 25 [kA] 10 10 10 6 4 4 C32 32 448 Cat.No.140M-F8NC25 C32 C45 25 32 45 325 416 585 7.5 15 20 25 6.3 11 15 22 7.5 15 20 30 13 22 30 40 125 125 100 80 100 100 100 100 80 125 125 125 125 100 125 125 125 125 100 65 50 25 25 6 100 100 65 50 10 100 65 65 50 10 100 65 50 50 10 50 25 20 20 4 100 50 50 50 10 100 50 50 50 6 100 50 50 50 6 No back-up fuse required. Rockwell Automation Publication 140M-TD002B-EN-P - January 2015 21

Specifications Rated Operational Current, Ie Magnetic Release Current 230/240V 400/415V 500V 690V 230/240V 400/415V 440/460V 500V 690V 230/240V 400/415V 440/460V 500V 690V 230/240V 400/415V 440/460V 500V 690V Cat.No.140M-C2TA16 A25 A40 A63 B10 B16 B25 [A] 0.16 0.25 0.40 0.63 1.0 1.6 2.5 [A] 3.2 5.2 8.2 13 21 32 52 Switching of Standard Three-Phase Motors, AC-3 [kW] — — 0.06 0.09 0.18 0.25 0.37 [kW] 0.02 0.04 0.09 0.18 0.25 0.55 0.75 [kW] 0.06 0.09 0.12 0.18 0.37 0.75 1.1 [kW] 0.06 0.09 0.18 0.25 0.55 1.1 1.8 Back-Up Fuses gG, gL, only if Icc3 Icu [A] [A] [A] [A] 16 20 [A] Ultimate Short Circuit Breaking Capacity, Icu [kA] 100 100 100 100 100 100 100 [kA] 100 100 100 100 100 100 100 [kA] 100 100 100 100 100 100 100 [kA] 100 100 100 100 100 100 100 [kA] 100 100 100 100 100 8 8 Rated Service Short Circuit Breaking Capacity, Ics [kA] 100 100 100 100 100 100 100 [kA] 100 100 100 100 100 100 100 [kA] 100 100 100 100 100 100 100 [kA] 100 100 100 100 100 100 100 [kA] 100 100 100 100 100 8 8 B40 4.0 82 B63 6.3 130 C10 10 208 C16 16 260 0.75 1.5 2.2 3.0 1.5 2.2 3.0 4.0 2.2 4.0 6.3 7.5 4.0 7.5 10 13 80 80 80 63 35 50 63 80 50 100 100 100 100 8 100 100 100 100 4 100 100 50 50 4 100 50 10 10 3 100 100 100 100 8 100 100 100 100 4 100 100 50 50 4 100 15 6 6 3 No back-up fuse required. 22 Rockwell Automation Publication 140M-TD002B-EN-P - January 2015

Specifications Cat.No.140M-D8TC16 C20 [A] 16 20 Rated Operational Current, Ie [A] 260 325 Magnetic Release Current Switching of Standard Three-Phase Motors, AC-3 230/240V‡ [kW] 4.0 5.5 400/415V‡ [kW] 7.5 10 [kW] 10 11 500V‡ [kW] 13 17 690V‡ Back-Up Fuses gG, gL, only if Icc3 Icu 230/240V [A] 400/415V [A] 80 100 440/460V [A] 80 100 500V [A] 80 80 690V [A] 63 63 Ultimate Short Circuit Breaking Capacity, Icu 230/240V [kA] 100 100 400/415V [kA] 100 65 440/460V [kA] 50 25 500V [kA] 50 25 690V [kA] 6 6 Rated Service Short Circuit Breaking Capacity, Ics 230/240V [kA] 100 100 400/415V [kA] 25 25 440/460V [kA] 25 25 500V [kA] 25 25 690V [kA] 4 4 Cat.No.140M-F8TC25 C32 25 32 416 585 6.3 11 15 22 7.5 15 20 30 100 100 100 80 125 125 125 100 100 65 65 50 10 100 65 65 50 10 100 50 50 50 6 100 50 50 50 6 No back-up fuse required. ‡ Consult your local Rockwell Automation sales office or Allen-Bradley distributor. General Data Cat.No. 140M-C Rated Insulation Voltage Ui IEC,SEV,VDE0660 [V] UL,CSA [V] Rated Impulse Withstand Voltage Uimp Pollution degree Main circuits Uimp/Overvoltage Category Auxiliary circuits Uimp/Overvoltage Category Rated Frequency [Hz] Utilization Category IEC60947-2 (Circuit breaker) IEC60947-4-1 (Motor starter) Lifespan Mechanical [operations] Electrical (Ie max.) [operations] Switching Frequency [operations/h] 140M-D 140M-F 140-CMN 690 600 690 600 3 6kV/III 6kV/III 50/60 3 6kV/III 6kV/III 40 60 A AC-3 A AC-3 (except 90 A) 100000 100000 30000 30000 max.25 Rockwell Automation Publication 140M-TD002B-EN-P - January 2015 30000 5000 max.20 23

Specifications Cat.No. 140M-C Ambient Temperature Storage [ C] Operation [ C] Climatic resistance Moisture change climate (600068-2-30) Dry heat (60086-2-2) Moisture heat (60068-2-3) Site Altitude [m] Protection Class Resistance to Shock, Transport (60068-2-27) Resistance to Vibration, Operation (60068-2-6) Rated Thermal Current Ith up to 40 C ambient temperature [A] up to 60 C ambient temperature [A] Rated Supply Current Ie [A] Dependence on Temperature 40 C [A] 50 C [A] 60 C [A] 70 C [A] Overload Protection Characteristics Ambient Temperature [ C] Compensation Phase-loss Protection Trip class Magnetic Release Release current( /-20%) Total Power loss Pv Circuit Breaker at rated load [W] operating temperature Main Disconnect Switch Application Application Conditions 24 140M-D 140M-F -40 80 140-CMN -25 80 -25 60 23 C/83% relative humidity and 40 C/92% relative humidity, 56 cycles 100 C, relative humidity 50%, 7 days 40 C, relative humidity 93%, 56 days to 2000 N.N. IP2X, when wired 30 g,11ms,all axes 5g 0.1 32 0.1 32 0.1 32 1.6 32 1.6 32 1.6 32 6.3 45 6.3 45 6.3 45 30g,11 ms 16 90 16 90 16 90 no reduction no reduction no reduction 15% current reduction of the upper rated current Ie IEC 60947-4-1Motor protection (except Cat.Nos.140M-C2N,140M-D8N,140M-F8N) IEC60947 -20 60 Differential release 10 (except Cat.Nos.140M-C2N,140M-D8N,140M-F8N) fixed setting fixed setting 13 14 x Ie max. (for F8N) 16 21 x Ie max. (for 140M-C2T, 140M-D8T, 140M-F8T) Ie max. maximum values of setting ranges 6 11.5 6 11.6 9 16 10 fixed setting 14 x Ie max. 33 Yes, with accessories For utilization outside North America, assemblies (of products) shall comply to the IEC61439-1 requirements 140M manual motor starters are intended for use in closed areas without hazardous operating conditions such as dust or explosive or corrosive gases. Enclosures of appropriate manner need to be in place to protect devices in such environments. Rockwell Automation Publication 140M-TD002B-EN-P - January 2015

Specifications Cat.No. 140M-C Conformity to Standards Approvals 140M- 140M-F IEC60947-1;-2;-4-1; EN60947-1;-2;-4-1; UL508; CSA22.2, No.14 CE,UL,CSA 140-CMN IEC60947-1;-2; EN60947-1;-2; UL508; CSA22.2, No.14 CE,UL,CSA Terminal Parts Type of terminals Screwdriver 1.conductor 2.conductor 1.conductor 2.conductor 1.conductor 2.conductor 1.conductor 2.conductor Tightening torque PozidrivNo.2/BladeNo.3 1 6/No.16 10 1 4/No.16 10 1 6/No.16 10 1 6/No.16 10 1.5 6/No.16 8 1.5 6/No.16 8 1 6/No.16 10 1 6/No.16 10 2 2.5/18 22 [mm2]/[AWG] [mm2]/[AWG] [mm2]/[AWG] [mm2]/[AWG] [mm2]/[

Motor Circuit Protectors may provide the following protective and control functions. Disconnect for Motor Branch Circuit Branch-Circuit, Short-Circuit Protection (Magnetic Protection)