MIDWEIGHT , PRO‑PLOW Series 2 And POLY PRO‑PLOW Series 2 Snowplow

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Western Products, PO Box 245038, Milwaukee, WI 53224-9538 www.westernplows.com December 15, 2016 Lit. No. 94111, Rev. 00 MIDWEIGHT , PRO‑PLOW Series 2 and POLY PRO‑PLOW Series 2 Snowplow Poly Blade Assemblies 72400, 72450, 74330 Steel Blade Assemblies 72308, 72381, 72390, 74340 H,A&L Center Assembly 75200-1 H,A&L Center Assembly, Central Hydraulics 75210-1 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC

TABLE OF CONTENTS MIDWEIGHT BLADE ASSEMBLY. 4 PRO‑PLOW Series 2 BLADE ASSEMBLY.6 MIDWEIGHT AND PRO‑PLOW Series 2 CENTER ASSEMBLY.8 Lift Frame and A‑Frame Components. 8 Hydraulic Unit Components. 10 Lift and Angle Ram Components. 12 Hoses and Fittings. 12 Electrical Components. 13 Vehicle-Side Harness Diagram – 3‑Port, 2‑Plug System. 14 Vehicle-Side Harness Diagram – Central Hydraulics. 15 Headlamp Kit. 16 Lit. No. 94111, Rev. 00 3 December 15, 2016

MIDWEIGHT BLADE ASSEMBLY 74330/74340 Blade Assembly Components 1 41 25 5 13 24 14 23 12‡ 38 15 16 11 37 2 36 10 40 39 17 18 19 20 3 22 8 4 4 21 35 26 34 27 28 33 9 32 31 7 30 6* 29 Lit. No. 94111, Rev. 00 4 December 15, 2016

MIDWEIGHT BLADE ASSEMBLY 74330/74340 Item 1† 2† ns‡ 3 4 5 6* 7 Qty 1 1 1 1 4 1 2 2 98043 1 12 Moldboard – 7.5' Poly 3/8‑16 x 1 Button Cap Screw 64760 5572 1 10 7.5' Cutting Edge 5/8‑11 x 2 Carriage Bolt G5 2 1 14‑20 Hex Jam Locknut GB Bumper 68494 91332 4 4 5/16‑18 x 1 Hex Cap Screw G5 5/16‑18 Hex Locknut GB 49067 64388 2 2 Disc Shoe Assembly Shoe Bracket 1 1 Disc Shoe 7/16 x 1‑3/4 Linchpin 91911 1 1 3/4 x 5‑3/8 Clevis Pin 5/32 x 1‑1/2 Cotter Pin 90490 1 5/8‑11 x 4 Eyebolt Item 2† 14 15 Item 3 17 18 Item 4 20 21 Item 5 23 24 Item 6* 7 26 Item 7 29 30 Item 9 33 34 Item 11 36 ns 38 39 MIDWEIGHT Blade Components Part 64333 28597 64360 28594 63976 62265 64392 49067 69489 59900 1 1 † Poly Blades Only Lit. No. 94111, Rev. 00 Description Blade Frame, 7.5' Poly 7.5' Poly Moldboard Kit w/Fasteners Blade, 7.5' Steel 7.5' Cutting Edge Kit w/Fasteners Push Stop Kit Blade Guide Kit Shoe Kit Disc Shoe Assembly Item 8 9 10 11 12‡ 13 ns Part 49531 28593 23039 66421 28404 28598 43362 Qty 1 2 2 2 1 1 1 Description Quadrant, MIDWEIGHT 3/4 x 5‑3/8 Clevis Pin Kit Trip Spring 5/8‑11 x 4 Eyebolt w/Nuts Kit Label – Identity, ULTRAFINISH Label – Identity, MIDWEIGHT Blade Label Kit – UltraMount 2 28597 7.5' Poly Moldboard Kit w/Fasteners 16 91333 12 28594 7.5' Cutting Edge Kit w/Fasteners 19 91337 63976 Push Stop Kit 22 62265 Blade Guide Kit 25 62263 64392 Shoe Kit 27 28 90575 91335 49067 Disc Shoe Assembly 31 32 60045 91192 28593 3/4 x 5‑3/8 Clevis Pin Kit 35 91147 10 5/8‑11 Hex Locknut GB 2 14‑20 x 3/4 Button Cap Screw 2 Blade Guide, Poly 6 6 1/2‑13 x 1‑1/4 Hex Cap Screw G5 1/2‑13 Hex Locknut GB 1 26 Spacer Round Flat Washer, Special 1 3/4 Flat Washer 66421 5/8‑11 x 4 Eyebolt w/Nuts Kit 37 91416 2 43362 Blade Label Kit – UltraMount 2 Label – Identity, WESTERN Label – Warning/Caution, Snowplow ns not shown 40 41 43360 44451 ‡ Steel Blades Only 5 3/8‑16 Hex Locknut GB 1 1 5/8‑11 Hex Nut GB Label – UltraMount 2 Attach/Detach Label – Identity, WESTERN 8.31" G Grade * Accessory Only December 15, 2016

PRO‑PLOW Series 2 BLADE ASSEMBLY 72400/72450/72308/72381/72390 Blade Assembly Components 42 39 18 22 41 20 40 21 1 19 17 35 38 8 23 3 26 37 25 5 4 36 24 28 27 6 2 26 32 34 30 31 29 7 15 14 11 16 33 10 15 14 9 12 Lit. No. 94111, Rev. 00 6 13 December 15, 2016

PRO‑PLOW Series 2 BLADE ASSEMBLY 72400/72450/72308/72381/72390 Item 1† Part 62400† 62450† 62395† 62420† 60381‡ 60390‡ 60308‡ 62396† 62402† 62350† 62415† 49322† 49327† 49312† 49328† 49088‡ 49089‡ 49086‡ 2 ns‡ 3† 4† 5† 6 Item 2 4† 5† 1 1 Item 3† 17 18 19 ns 19 20 64802 90048 8' Rubber Deflector Retainer, Inner 5/16‑18 x 1‑1/4 Hex Cap Screw G5 90101 1 8 Plastic Moldboard 1/2‑13 x 1‑3/4 Hex Cap Screw G5 8 1 1/2‑13 Hex Locknut GB Cutting Edge 1 1 Disc Shoe 7/16 x 1‑3/4 Linchpin 1 5/8‑11 x 4 Eyebolt 26 27 91335 Item 7 29 30 Item 16 90490 Item 39 35 36 20 21 90048 91332 21 22 91332 64801 49322 or 49327 Moldboard Kit Description Disc Shoe Assembly Label – Identity, ULTRAFINISH Quadrant, PRO‑PLOW Series 2 Trip Spring Shock Absorber Assembly 5/8‑11 x 3 Hex Cap Screw G5 5/8‑11 Hex Locknut GB 3/4 x 3‑1/4 Clevis Pin 5/32 x 1‑1/2 Cotter Pin 5/8‑11 x 4 Eyebolt Kit Blade Label Kit – UltraMount 2 Blade Guide Kit Cutting Edge Assembly Disc Shoe Assembly 12 12 25 26 91105 91335 5/16‑18 x 1‑1/4 Hex Cap Screw G5 5/16‑18 Hex Locknut GB 12 2 5/16‑18 Hex Locknut GB 8'–9' Retainer, Outer 16 8 1/2 Flat Washer Type A Wide 1/2‑13 Hex Locknut GB 49312, 49328, 49088, 49089 or 49086 Cutting Edge Assembly 28 90238 49071 Disc Shoe Assembly 31 32 60045 91192 8 1/2‑13 x 1‑3/4 Carriage Bolt G8 1 26 Spacer 1" Flat Washer Special 66421 5/8‑11 x 4 Eyebolt w/Nuts Kit 34 91416 62265 Blade Guide Kit 4 4 5/16‑18 x 1 Hex Cap Screw G5 5/16‑18 Hex Locknut GB 69489 59900 1 1 Label – Identity, WESTERN Label – Warning/Caution, Snowplow Lit. No. 94111, Rev. 00 49071 1 2 62402 8' Rubber Deflector Assembly 68494 91332 ns not shown Qty 2 1 1 4 1 2 2 2 2 4 1 1 62396 7‑1/2' Rubber Deflector Assembly 1 1 12 Item 6 ns 6 7 7‑1/2' Rubber Deflector 7‑1/2' Retainer, Outer Retainer, Inner 23 24 Part 49071 28404 68290 23039 63979 90132 91337 93063 91911 66421 43362 62265 62395 or 62420 Blade Assembly Blade Frame Moldboard Kit 1 2 1 Item 5† 40 41 Description Item 7‑1/2' Blade Assy w/Deflector – Poly 7 8' Blade Assembly w/Deflector– Poly 8‡ 7‑1/2' Blade Assembly – Poly 9 8' Blade Assembly – Poly 10 7‑1/2' Blade Assembly – Steel 11 8' Blade Assembly – Steel 12 8‑1/2' Blade Assembly – Steel 13 7‑1/2' Rubber Deflector Assembly 14 8' Rubber Deflector Assembly 15 7‑1/2' Blade Frame 16 8' Blade Frame ns 7‑1/2' Moldboard Kit 39 8' Moldboard Kit 7‑1/2' Cutting Edge Assembly – Poly 8' Cutting Edge Assembly – Poly 7‑1/2' Cutting Edge Assembly – Steel 8' Cutting Edge Assembly – Steel 8‑1/2' Cutting Edge Assembly – Steel 64803 64802 Item 3† 33 Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PRO‑PLOW Series 2 and POLY PRO‑PLOW Series 2 Blade Assembly Components 42 62263 2 5/8‑11 Hex Nut GB 2 Blade Guide, Poly 43362 Blade Label Kit – UltraMount 2 37 38 † Poly Blades Only 43360 44451 1 1 Label – UltraMount 2 Attach/Detach Label – Identity, WESTERN 8.31" ‡ Steel Blades Only 7 G Grade December 15, 2016

MIDWEIGHT & PRO‑PLOW Series 2 CTR ASSEMBLY 75200-1/75210-1(CH) Lift Frame and A‑Frame Components 51 9 11 11 31 29 53 30 32 52 47 15 28 19 33 17 35 36 34 13 11 20 23 9 30 11 12 21 21 16 14 20 18 37 50 27 48 49 25 22 1 2 5 26 24 38 7 10 3 43 7 8 44 45 6 5 9 42 46 39 41 40 4 Lit. No. 94111, Rev. 00 8 December 15, 2016

MIDWEIGHT & PRO‑PLOW Series 2 CTR ASSEMBLY 75200-1/75210-1(CH) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part 68291 69494 67842‑1 67855 49645 49033 63973 91192 91911K 93074 91147 66451 91338 48523 43303 67845 67846 42496 42497 Item 2 37 4 67748 65508 1 1 1/4 x 42 Grade 43 Chain Plastic Tube 1 1 Lift Frame Label – SECURITY GUARD 1 1 Lock Pin 3/16 x 1‑1/4 Roll Pin 1 3 1 2 5/32 x 1‑1/2 Cotter Pin Kit (pkg of 4) 3/4 Flat Washer 3/4 x 3‑1/2 Clevis Pin Kit UHMW Round Flat Washer, Special Item 27 67700 Item 29 12 14 30 47 38 1‑8 Hex Locknut GB 1‑8 Hex Jam Nut G5 69689 91911K 91147 68740 39 67855 Pivot Bolt Kit 42 67552 1 1 2 1 1 Hydraulic Unit Cover (incl. Item 31) Label – SECURITY GUARD Label – Identity, UltraMount 2 Hose Bracket Kit Cable Boot 1 1‑8 Hex Locknut GB 1 Pivot Bar 1 1‑8 x 7 Hex Cap Screw G5 49033 1/4 Grade 43 Chain Assembly 45 46 90453 91333 43303 Lift Frame 34 47 43358 67844 Stand Lock Pin Kit 50 67726 43304 Lift Arm Kit 51 52 53 ns not shown † 68314‑1 69689 43358 49479‑1 61246 67842‑1 Pivot Bar Kit 1 1 Item 15 32† 33 34 35 36 69494 Nose Plate Bolt Kit Pivot Bolt Kit Item 6 Item Part Qty Description 20 42498 2 Pin, Receiver 21 91965K-1 2 5/32 Hairpin Cotter 22 1 Receiver – DS 23 1 Receiver – PS 24 67847 2 Stand Shoe Kit 25 1 Stand Shoe 26 67635 1 1/4 x 2 Roll Pin 27 67844 2 Stand Lock Pin Kit 28 43302 1 Light Channel 29 43304 1 Lift Arm Kit 30 68740 2 3/4 x 3‑1/2 Clevis Pin Kit 31 43353 1 Label – Information, Straight Blade Hydraulic 1‑8 x 9 Hex Cap Screw G8 1 40 41 48 49 Description A‑Frame Nose Plate Bolt Kit Pivot Bar Kit Pivot Bolt Kit Pivot Bar Pin Kit 1/4 Grade 43 Chain Assembly Ram Pin Kit Round Flat Washer, Special 5/32 x 1‑1/2 Cotter Pin Kit (pkg of 4) 1 x 3‑1/4 Clevis Pin 3/4 Flat Washer 3/4‑10 x 6 Hex Cap Screw G5 3/4‑10 Hex Locknut GB Plunger w/Spring Lift Frame Stand Assembly – DS Stand Assembly – PS Receiver Kit – DS Receiver Kit – PS 67855 Item 4 33 Qty 1 1 1 1 2 2 4 6 2 4 6 2 2 2 1 1 1 1 1 1 Item 3 43 44 MIDWEIGHT and PRO‑PLOW Series 2 Lift Frame & A‑Frame Components 43351 91962 1 2 3/8‑16 x 1‑1/2 U-Bolt G5 3/8‑16 Hex Locknut GB 2 2 Label – Identity, UltraMount 2 UHMW Round Flat Washer, Special 1 Spring Lock Pin 1 2 2 Lift Arm 3/4 x 2 Clevis Pin Kit 1/8 Hairpin Cotter G Grade Not used for Central Hydraulics. Lit. No. 94111, Rev. 00 9 December 15, 2016

MIDWEIGHT & PRO‑PLOW Series 2 CENTER ASSEMBLY 75200-1 Hydraulic Unit Components 10 18 1 9 13 8 14 8 4 7 11 15 12 6 5 7 2 17 3 16 20 21 22 30 23 24 29 25 26 28 19 31 27 Lit. No. 94111, Rev. 00 10 December 15, 2016

MIDWEIGHT & PRO‑PLOW Series 2 CENTER ASSEMBLY 75200-1 42345 Hydraulic Unit 42348 Hydraulic Unit Service Kit* (Not used for Central Hydraulics) Description Item Part Qty Description Motor, 4‑1/2" 17 49227K-2 1 Valve, 2-Way w/Nut Breather Pressure Control 18 56662 1 Quill Assembly Elbow, Street, 90 3/8 M NPTF/ 19 66607 4 10‑24 x 5/16 Machine Screw 3/8 F NPTF Slotted Hex Washer Head Item Part 1 21500‑1 2 21727‑2K 3 21726K Qty 1 1 1 4** 64596‑1 5 49230K-2 6 49229K-1 7 49138K-3 8 92960 9 25622 10 56315 11 42346 12 56507 13 56615‑1 14 49226K 15 42347 16 66608‑1 1 3 1 1 2 1 1 1 1 3 1 1 1 Sleeve Bearing & Shaft Seal Kit Coil w/Spades Cartridge Valve, 4-Way w/Nut Relief Valve Kit (2 sets) Plug, Hex Socket –3 M ORB O-Ring –006 Back-Up Ring –006 Manifold Assembly Bypass Check Valve Kit Elbow, 90 –6 M JIC/–6 M ORB Poppet Check Valve Kit Valve Manifold Assembly Cartridge Valve, 3-Way w/Nut – – – – O-Ring & Back-Up Ring Kit Seal Kit, 2-Way Valve 56657‑3 49258‑2 20‡ 21 22 23 24 25 26 27 66515 56274 90073 56416 56789‑3 66519 92079 92095 1 1 5 1 1 1 1 1 Pump Shaft Seal O-Ring –013 5/16‑18 x 2‑1/4 Hex Cap Screw O-Ring –014 Suction Filter O-Ring –2‑250 Plug, Square 3/8 NPTF Plug, Hex Socket 1/4 NPTF w/ Thread Sealant – SAE 130109N/P 28 29 30 31 21830 66405 21501‑1 73897 1 1 1 1 Reservoir Kit Return Screen Assembly Hydraulic Pump Kit Magnet – Seal Kit, 3-Way & 4-Way Valve O-Ring Service Kits – 49259‑2 * Includes 42345 Hydraulic Unit and Plow-Side Electrical Components (p. 13). ** Use 64589 tool for bearing sleeve replacement (includes 1 bearing). ‡ Use 28856 tool for pump shaft seal replacement (includes 1 seal). Lit. No. 94111, Rev. 00 11 December 15, 2016

MIDWEIGHT & PRO‑PLOW Series 2 CTR ASSEMBLY 75200-1/75210-1(CH) Lift and Angle Ram Components 1 1 2 2 3 3 Item 1 2 3 56538K Lift Ram Assembly 1‑1/2 x 8 Part 64650 56537 48985 Qty 1 1 1 Item 1 2 3 Description Split Bearing Kit 1‑1/2" Spacer Gland Nut Assembly 64706K Angle Ram Assembly 1‑1/2 x 10 Part 64650 56537 48985 Qty 1 1 1 Description Split Bearing Kit 1‑1/2" Spacer Gland Nut Assembly Hoses and Fittings 2 2 3 1 Item 1† 2† Part 41094 49532 4 Hoses and Fittings Qty Description 1 Hose, 1/4 x 18 w/F JIC Ends 2 Hose, 3/8 x 36 w/F JIC Ends Item 3 4 F Female Part 56615‑1 26694 Qty Description 4 Elbow, 90 – 6 M JIC/–6 M ORB 2 Elbow, 45 – 6 M JIC/–6 M ORB M Male or Metric † Not used for Central Hydraulics. Lit. No. 94111, Rev. 00 12 December 15, 2016

MIDWEIGHT & PRO‑PLOW Series 2 CTR ASSEMBLY 75200-1/75210-1(CH) Electrical Components 2 1 2 8 9 7 10 4 7 2 6 D 3 5 Item 1 2 Part 49567 44355 3 4 5 6 29071 42902 42015 28581‑1 A* † B* † C** 28587 42014 26498 Plow-Side Electrical Components Qty Description 1 Plow Module, 2‑Port 5 1/4‑20 x 5/8 Hex Washer-Head Thread-Rolling Screw 1 1 1 1 1 1 1 Item 7 8 Cable Assembly 8" 9 Motor Relay Kit FLEET FLEX 10 Snowplow Battery Cable ns Harness, Plow Control, 3-Solenoid ns not shown Part 29099 98043 42287 65340 56099 Qty Description 2 1/4‑20 x 1/4 Hex Washer-Head Thread-Rolling Screw 3 1 1 1 Vehicle-Side Electrical Components (Diagrams on following pages) Vehicle Control Harness Vehicle Battery Cable Vehicle Control Harness – Central Hydraulics D 61548K 1 3/8‑16 x 1 Button Cap Screw Bracket – Plow Module Clamp Loop #10 Dielectric Grease Plug Cover Kit (shown with plow-side electrical components) ns not shown * For diagram, see Vehicle-Side Harness Diagram. ** For diagram, see Vehicle-Side Harness Diagram – Central Hydraulics. † Not used for Central Hydraulics. Lit. No. 94111, Rev. 00 13 December 15, 2016

Lit. No. 94111, Rev. 00 BAT 14 3-Port Module (Non-DRL or DRL) Fire Wall To Switched Accessory To Snowplow Control D Factory Vehicle Harness 10.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) A Vehicle Control Harness RED Battery RE Typical Plug-In Harness Vehicle Lighting Harness (11-Pin) BLK Turn Signal Configuration Plug B Vehicle Battery Cable Factory Vehicle Harness Vehicle-Side Harness Diagram 3‑Port, 2‑Plug System Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Park/Turn Lamps MIDWEIGHT & PRO‑PLOW Series 2 CENTER ASSEMBLY 75200-1 December 15, 2016

15 Park/Turn Lamps Turn Signal Config. Plug Adapter Factory Vehicle Harness RED RED BLK/ORN 14 AWG Battery 10.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) 3-Port Module (Non-DRL or DRL) 7.5-Amp Fuse (Straight Blade Control) 15-Amp Fuse (Park/Turn) Vehicle Control C Harness ORN Typical Plug-In Harness B A Vehicle Lighting Harness (11-Pin) (not used) Factory Vehicle Harness AB AB DRL Tap Vehicle Headlamps Vehicle Headlamps Park/Turn Lamps DCA EB Lit. No. 94111, Rev. 00 Snowplow Headlamps Snowplow Headlamps Vehicle-Side Harness Diagram Central Hydraulics To Switched Accessory (may need lengthened) 16 AWG MIDWEIGHT & PRO‑PLOW Series 2 CENTER ASSEMBLY 75210-1(CH) December 15, 2016

MIDWEIGHT & PRO‑PLOW Series 2 CTR ASSEMBLY 75200-1/75210-1(CH) Headlamp Kit 3 8 5 6 7 1 2 4 Item 1 ns Item 1 3 ns 4 5 Part 38802 38801 38800 Headlamp Kit H9/H11 (Pair) Qty Description 1 Headlamp Service Kit H9/H11 PS 1 Headlamp Service Kit H9/H11 DS 38803 38812 38804 Item 2 Part 38807 38801/38802 Headlamp Service Kit H9/H11 PS/DS 1 Rear Cover Kit H9/H11 PS 6 38811 1 Rear Cover Kit H9/H11 DS 7 38809 1 Mounting Hardware Kit H9/H11 8 38808 1 Park/Turn Bulb (Trade No. 4157NAK) PS Passenger's Side ns not shown Lit. No. 94111, Rev. 00 Qty Description 1 Harness Service Kit H9/H11 16 1 1 1 H11 Headlamp Bulb Service Kit H9 Headlamp Bulb Service Kit Cover Screws Service Kit H9/H11 (pkg of 4) DS Driver's Side December 15, 2016

Western Products PO Box 245038 Milwaukee, WI 53224‑9538 www.westernplows.com A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 2016 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: MIDWEIGHT , POLY PRO‑PLOW Series 2, PRO‑PLOW Series 2, ULTRAFINISH , UltraMount , UltraMount 2, WESTERN . Printed in U.S.A. Lit. No. 94111, Rev. 00 18 December 15, 2016

MIDWEIGHT , PRO‑PLOW Series 2 and POLY PRO‑PLOW Series 2 Snowplow Poly Blade Assemblies 72400, 72450, 74330 Steel Blade Assemblies 72308, 72381, 72390, 74340 H,A&L Center Assembly 75200‑1 H,A&L Center Assembly, Central Hydraulics 75210‑1 Parts List December 15, 2016 Lit. No. 94111, Rev. 00

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