Owner’s Manual Blue Flame Unvented Gas Heater

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Owner’s ManualSave this manual for future reference.Blue Flame UnventedGas HeaterModel Numbers:0656542.9; 1056512.9; 1056542.9, 2056512.9; 3056512.9FOR USE WITH NATURAL GAS ONLY6,000 and 10,000Btu/hr. Model20,000Btu/hr. ModelModel Numbers:0656541.9; 1056511.9; 1056541.9, 2056511.9; 3056511.9FOR USE WITH PROPANE GAS ONLYREAD THIS INSTRUCTION MANUAL CAREFULLY BEFOREYOU INSTALL YOUR NEW WILLIAMS WALL HEATER.WARNING: If the information in this manual isnot followed exactly, a fire or explosion mayresult causing property damage, personalinjury or loss of life.30,000Btu/hr. ModelUnvented room heaters are for installation in SINGLE FAMILYTYPE DETACHED RESIDENCES ONLY, and the installation islimited to ONE (1) unit per residence. Unvented room heaters areonly to be used as supplementary heat and NOT AS PRINCIPALSOURCE OF HEAT for the room in which the unit is installed.Unvented room heaters are for installation in rooms having spacewhich shall limit the appliance input to a maximum of "20 BTUH"per cubic foot of room space. Unvented room heaters are NOTTO BE USED IN BEDROOMS, MOBILE HOMES, TRAILERSAND RECREATIONAL VEHICLES.EXCEPTION: If local codes permit, models 0656542.9 and0656541.9 may be used in a bathroom, bedroom or mobilehome. Models 1056511.9, 1056512.9, 1056541.9 and1056542.9 may be used in a bedroom or mobile home(check local codes prior to installation).In the Canadian provinces of British Columbia and Manitoba,unvented heaters shall be limited to those having INPUTRATINGS OF UP TO 25,000 BTU PER HOUR MAXIMUM.Unvented room heaters are NOT FOR COMMERCIAL ORINDUSTRIAL USE.Installation must conformto local codes. ln theabsence of local codes,installation must conformwith the current:National Fuel Gas CodeANSI Z223.1andANSI z21.11.2This is an unvented gas-fired heater. It uses air (oxygen) from theroom in which it is installed. Provisions for adequate combustionand ventilation air must be provided. Refer to page 7.– Do not store or use gasoline or other flammablevapors and liquids in the vicinity of this or anyother appliance.– What to do if you smell gas: Open all windows. Do not try to light any appliance. Do not touch any electrical switch; do not useany phone in your building. Extinguish any open flame. Immediately call your gas supplier from aneighbor’s phone. Follow gas supplier’sinstructions; call the fire department.– If you cannot, installation and service must beperformed by a qualified installer, serviceagency or the gas supplier.WARNING: Improper installation, adjustment,alteration, service or maintenance can cause injuryor property damage. Refer to this manual. Forassistance or for additional information consult aqualified installer, service agency or the gassupplier.WARNING: Do not install any of these heaters(Natural or L.P. Gas) in mobile homes, trailers orrecreational vehicles.1Williams Furnace Co. 250 West Laurel Street Colton, California 92324 U.S.A.

Warranty & Installation Record – 2WarrantyThe Manufacturer, Williams Furnace Co., warrants this wall heater or heater to the original purchaser under the following conditions:LIMITED ONE-YEAR WARRANTY1. Any part thereof which proves to be defective in material or workmanship within one year from date of original purchase for use will be repaired or replacedat the Manufacturer’s option, FOB, its factory.2. No liability is assumed by the Manufacturer for removal or installation labor costs, nor for freight or delivery charges.LIMITED EXTENDED WARRANTY1. In addition to the above limited one-year warranty on the complete unit, any combustion chamber which burns out or rusts under normal installation, use and serviceconditions during a period of nine years following expiration of the one-year warranty period will be exchanged for a like or functionally similar part.2. No liability is assumed by the Manufacturer for removal or installation labor costs, nor for freight or delivery charges.LIMITATIONS1. THIS LIMITED WARRANTY IS THE ONLY WARRANTY MADE BY THE MANUFACTURER, IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANYPARTICULAR PURPOSE ARE LIMITED TO THE SAME ONE YEAR TERM AS THE EXPRESS WARRANTY. UNDER NO CIRCUMSTANCES SHALL THEMANUFACTURER BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL, SPECIAL OR CONTINGENT DAMAGES OR EXPENSES ARISING DIRECTLY OR INDIRECTLYFROM ANY DEFECT IN THE PRODUCT OR ANY COMPONENT OR FROM THE USE THEREOF THE REMEDIES SET FORTH HEREIN ARE THE EXCLUSIVEREMEDIES AVAILABLE TO THE USER AND ARE IN LIEU OF ALL OTHER REMEDIES.Some states do not allow limitation on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of incidental or consequentialdamages, so the above limitations or exclusions may not apply to you.2. This warranty does not include any charge for labor or installation.3. This warranty does not extend to painted surfaces nor to damage or defects resulting from accident, alteration, misuses or abuse or improper installation.4. This warranty does not cover claims which do not involve defective workmanship or materials.DUTIES OF THE CONSUMER1. The heating equipment must be installed by a qualified installer and operated in accordance with the installation and homeowner’s instructions furnished with theequipment.2. Any travel, diagnostic costs, service labor, and labor to repair the defective unit will be the responsibility of the owner.3. A bill of sale, cancelled check, payment record or permit should be kept to verify purchase date to establish the warranty period.4. Have the installer enter the requested information in the space below.GENERAL1. The Manufacturer neither assumes nor authorizes any person to assume for it any other obligation or liability in connection with said equipment.2. Service under this warranty should be obtained by contacting your dealer. Provide the dealer with the model number, serial number, and purchase date verification.3. If, within a reasonable time after contacting your dealer, satisfactory service has not been received, contact: Customer Service Department, 250 West Laurel Street,Colton, CA 92324 for assistance.4. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.Installation RecordOriginal PurchaserModel No. Serial No.AddressCity and State ZipDealerAddressCity and State ZipInstallation date Signed by(Dealer or authorized representative who certifies that this appliance in accordance with manufacturer’s instructions and local codes.)2

ContentsYour Williams Warranty .2Installation Record.2Table of Contents .3Safety Rules .4Introduction. 5-6Provisions for Adequate Combustion and Ventilation Air .7Installing Your Heater . 8-12Operating Your Heater . 12-13Caring for Your Heater .14Troubleshooting Your Heater . 15-16Order Replacement Parts . 16-23Installing and Operating Your Blower Accessory.24Installing Your Floor Base Accessory . .25Additional References . 26-27Service Hints .283

Safety RulesWARNING: Read these rules and the instructionscarefully.Failure to follow these rules andinstructions could cause a malfunction of theheater. This could result in death, serious bodilyinjury and/or property damage.2.INSTALLATION MUST CONFORM TO LOCAL CODES. IN THEABSENCE OF LOCAL CODES, INSTALLATION MUSTCONFORM TO THE NATIONAL FUEL GAS CODE, ANSI Z223.1.4.INSTALLATION AND REPAIR SHOULD BE DONE BY AQUALIFIED SERVICE TECHNICIAN.THE APPLIANCESHOULD BE INSPECTED BEFORE USE AND AT LEASTANNUALLY BY A PROFESSIONAL SERVICE TECHNICIAN.MORE FREQUENT CLEANING MAY BE REQUIRED DUE TOEXCESSIVE LINT FROM SOME CARPETING, BEDDINGMATERIAL, ETC.IT IS IMPERATIVE THAT CONTROLCOMPARTMENTS, BURNERS AND CIRCULATING AIRPASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.5.6.3.7.8.SEE CARBON MONOXIDE WARNING ON PAGE 12.9.YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISEDWHEN THEY ARE IN THE SAME ROOM WITH THEAPPLIANCE.ANY SAFETY SCREEN, GUARD OR PARTS REMOVED FORSERVICING AN APPLIANCE MUST BE REPLACED PRIORTO OPERATING THE APPLIANCE TO AVOID PROPERTYDAMAGE, BODILY INJURY OR DEATH.CHILDREN AND ADULTS SHOULD BE ALERTED TO THEHAZARD OF HIGH SURFACE TEMPERATURE AND SHOULDSTAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULDBE LOCATED OUT OF TRAFFIC AND AWAY FROMFURNITURE AND DRAPERIES.WARNING: Any change to this heater or itscontrols could cause injury or death.1.10.11.12.13.14.15.16.Be sure the heater is for type of gas to be used. Do notchange it to use with other gases. Unsafe operation couldresult and could cause bodily injury and death.It is prohibited to install the heater in a bedroom, trailer orrecreational vehicle/mobile home, etc (see exceptions on thefront page). If installed in a garage or basement, heater mustbe a minimum of 24" above the floor.Use joint compound (pipe dope) on threaded joints of gaspiping that is resistant to the action of liquefied petroleumgas.Use only ground joint unions in gas piping.Install a manual shutoff valve and union ahead of the controlsso that the controls and heater may be removed for servicing,if necessary.Include a 1/8 NPT plugged tapping accessible for test gaugeconnection immediately upstream of the gas supplyconnection to the heater.Never test for gas leaks with an open flame. Use soap sudsto check all gas connections. This will avoid the possibility offire or explosion.Turn off heater and let cool before servicing. Only a qualifiedservice person should service and repair this heater.DO NOT PLACE CLOTHING OR OTHER FLAMMABLEMATERIAL ON OR NEAR THE APPLIANCE.DO NOT modify or alter the heater in any way.Clean the heater and periodically inspect the pilot and burnerflame as described in the maintenance section of this manual.Disconnect the heater during supply line pressure testing.Follow the lighting and operating procedures given in thismanual.Since the vent-free gas heaters may easily increase theamount of humidity in the room, the larger the burner size themore humidity present. This can cause excessive moistureaccumulation on windows and other surfaces.If L.P. gas is required, the L.P. supply tank must be placedoutside the house. It must be installed in a well ventilatedarea away from the house. The distances must be placed asprescribed by the law. Check local and state codes and lawsin order to comply with proper safety requirements.Use only manufacturer’s replacement parts. Use of any otherparts could cause injury or death.WARNING:Do not use this unvented room heater if any part has been under water. Immediately call a qualified service technician to inspect theunvented room heater and to replace any part of the control system and any gas control which has been under water.4

Introduction – 5IntroductionPlease read our instructions before you install and use your heater. This will help you obtain the full value from this heater. It couldhelp you avoid needless service costs, if the answer to the problem is found within this instruction manual. If the answer is not found,call our Customer Service Department at (909) 825-0993 before returning the heater to your supplier.Today's homes are built more energy efficient than ever. New materials, increased insulation and new construction methods helpreduce heat loss in homes. Homeowners weather strip and caulk around windows and doors to keep the cold air out and the warm airin. During heating months, homeowners want their homes as airtight as possible. While it is good to make your home energy efficient,your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion andventilation.Basic DescriptionUnvented heaters are shipped ready to install. No electric poweris needed for the heater except when the optional accessoryblower is used. Then, a standard three prong receptacle(electrical outlet) is needed near the heater.Always consult your local heating or plumbing inspector, buildingdepartment or gas utility company regarding regulations, codes orordinances which apply to the installation of an unvented heater.The heater contains a single, multi-slot gas burner.Combustion air is drawn to the heater from the room in which it isinstalled. It must receive enough air to enable it to operateproperly. See page 7 of this instruction manual for moreinformation.Convection causes room air to circulate from the floor upwardalong the front, back and sides of the heater, and then back to theroom.The heater cabinet is built of heavy-gauge steel treated forcorrosion resistance and has an enamel paint finish. The heatercontrols are located on the top of the cabinet. All models areequipped with AGA/CGA listed gas valves and pilots.Piezo Ignition SystemThis unit has a piezo igniter. This system requires no matches,batteries, or other sources to light the heater.Thermostatic Heat ControlThermostat models have a thermostat sensing bulb and a controlvalve. This results in the greatest heat comfort. This can alsoresult in lower gas bills.Safety DeviceThis unit has a pilot with an Oxygen Depletion Sensor shutoffsystem (ODS). The ODS/pilot is a required feature for unventedroom heaters. The ODS/pilot shuts off the heater if there is notenough fresh air. When the normal oxygen content(approximately 21 %) is reduced to 18%, the pilot and mainburner will turn off and cannot be relighted. When the pilot flameis extinguished by wind or interruption of gas supply, it will alsoturn off. Relighting is possible in this condition.Basic Materials NeededPipe and fittings to make connections to heater.Black iron gas pipe and fittings - 1/2".Pipe Joint Compound resistant to L.P. gases.Electrical supplies only required if accessory blower is beinginstalled.Electrical wiring supplies as needed.Minimum wire size is #14 gauge copper.Basic Tools NeededPipe WrenchesScrewdriver6 ft. folding rule or tapeLevelPipe cutting and threading toolsGloves and safety glassesHelpful Installation InformationThe following booklets will help you in making the installation:ANSI/NFPA 70, or current edition “National Electrical Code”. In Canada: CSA C22.1 Canadian Electrical Code.American National Standard Z223.1 or current edition “National Fuel Gas Code”, also known as NFPA 54. In Canada: CAN/CGAB149.Obtain from the American National Standard Institute, Inc., 1430 Broadway, New York NY 10018.5

IntroductionOptional AccessoriesFloor Base Model 4287, may be used with models:2056512.9; 2056511.9Blower Model 2205, equipped with a thermostat control may beused with models: 2056512.9; 2056511.9; 3056512.9; 3056511.9Model 4288 may be used with models:3056512.9; 3056511.9Model 2206 equipped with a manual control may be used withmodels: 2056512.9; 2056511.9; 3056512.9; 0007"W.CMin. C.5"W.C.11"W.C.Max. Supply W.C.5 1/4X13 3/4X18 .4"W.C.10"W.C.5 1/4X13 3/4X18 1/85 1/4X13 3/4X18 1/85 1/4X13 3/4X18 1/85 1/4X13 3/4X18 1/85 1/4X13 3/4X18 1/86 7/8X18 5/8X23 1/86 7/8X18 5/8X23 1/86 7/8X26 1/8X23 1/86 7/8X26 1/8X23 1/8151515151518182525

Provisions for Adequate Combustion andVentilation AirSupplying Adequate VentilationThe following information will help you provide adequateventilation.Unusually tight construction is defined as construction where:a. walls and ceilings exposed to the outside atmospherehave a continuous water vapor retarder with a rating-112of one perm (6 x 10 kg per pa-sec-m ) or less withopenings gasketed or sealed andb. weather stripping has been added on openablewindows and doors andc. caulking or sealants are applied to areas such asjoints around window and door frames, between soleplates and floors, between wall-ceiling joints, betweenwall panels, at penetrations for plumbing, electricaland gas lines and at other openings.If your home meets all of the three criteria above, you mustprovide additional fresh air.WARNING: If the area in which the heater maybe operated is of unusually tight construction,provide adequate combustion and ventilation airby one of the methods described in the NationalFuel Gas Code, ANSIZ223.1, Section 5.3 orapplicable local codes.*Do not include direct-vent gas appliances. Direct-ventdraws combustion air from the outdoors and vents to theoutdoors.4.Compare the maximum Btu/hr the space can support withthe actual amount of Btu/hr used.Btu/hr (maximum the space can suppot)Btu/hr (actual amount of Btu/hr used)Example: 63,360 Btu/hr (maximum the space can suppot)69,000 Btu/hr (actual amount of Btu/hr used)If you must provide additional fresh air. Your options areas follows:A. Rework worksheet, adding the space of an adjoiningroom. If the extra space provides necessary air,remove door to adjoining room or add ventilation grillsbetween rooms. See Ventilation Air From InsideBuilding.B. Install a lower Btu/hr heater, if lower Btu/hr sizemakes room unconfined.If the actual Btu/hr used is less than the maximum Btu/hrthe space can support, you will need no additional fresh airventilation.Ventilation Air from Inside BuildingSpace: Includes the room in which you will install heater plusany adjoining rooms with doorless passageways or ventilationgrills between the rooms.This fresh air would come from an adjoining room. Whenventilating to an adjoining room, you must provide twopermanent openings: one within 12" of the ceiling and onewithin 12" of the floor on the wall connecting the two spaces.You can also remove door into adjoining room.1.Ventilation Air from OutdoorsDetermining If You Need Additional Fresh Air.Determine the volume of the space (length x width xheight). Length x Width x Height cu. ft. (volumeof space)Example: Space size 22 ft. (length) x 18 ft. (width) x 8 ft.(ceiling height) 3,168 cu. ft. (volume of space)If additional ventilation to adjoining room is supplied withgrills or openings, add the volume of these rooms to thetotal volume of the space.2.Divide the space volume by 50 cubic feet to determine themaximum Btu/hr the space can support, (volume of space)divided by 50 cu. ft. (Maximum Btu/hr the space cansupport.Example: 3,168 cu. ft. (volume of space) divided by 50cu. ft. 63.36 or 63,360 (maximum Btu/hr the space cansupport)3.Add the Btu/hr of all fuel burning appliances in the space.Gas water heater* Btu/hrGas heaterBtu/hrVented gas heater Btu/hrGas fireplace logs Btu/hrOther gas appliances* Btu/hrTotal Btu/hrExample: Gas HeaterVent-free heaterTotal30,000 Btu/hr 39,000 Btu/hr 69,000Btu/hrProvide extra fresh air by using ventilation grills or ducts. Youmust provide two permanent openings: one within 12" of theceiling and one within 12" of the floor.

Unvented room heaters are NOT FOR COMMERCIAL OR INDUSTRIAL USE. qualified installer, service agency or the gas This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to page 7. Blue

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