Treatments Special Surface Treatments & Coatings In Mind .
High-PerformanceTreatments& CoatingsAdvanced Technologiesa MISUMI Group Company
Leading-edge Surface Treatments/CoatingsIncrease Wear, Improve Product PerformanceSurface Treatments:Adhesive Wear:DayKool (XCR)—A cryogenic steel conditioning process used in addition to heat treating.An effective way to achieve optimum toughness,improved strength, and dimensional stability. Usedprimarily with hard, thick materials.XNM—A solid lubricant coating. Provides bothlubricity and wear resistance not available fromother PVD or CVD processes. Ideal for aluminum,copper, pre-painted, and galvanized steels. Approx. hardness: *Vickers 2000.DayTride (XN)—A low temperature, costeffective surface application that treats all exposedsurfaces. Provides increased dimensional stability.Ideal for punches and die buttons. Approx. hardness: RC73.XCD—Diamond-like carbon coating.XVP—A thin film coating provides superiorXCDH—Super-smooth finish combined withadvanced DLC coating for a very low coefficientof friction with extremely high wear resistance.Approx. hardness: *Vickers 5000.XPS—Super-smooth polish on the point toreduce galling and improve punch life. Use withthe appropriate coating for your application tomaximize punch life and reduce maintenancecosts. Excellent for extruding applications.XCDP—Super-smooth finish combined with aDLC coating for a very low coefficient of frictionwith high wear resistance. Excellent for stampingaluminum. Approx. Hardness: Vickers 2800.hardness (harder than carbide). Super-smoothfinish on the point helps reduce galling and maintenance. Ideal for higher-than-normal punchingfrequency.Abrasive Wear:Extrusion Coatings:DayTiN (XNT)—Excellent wear resistanceXNP—The ultimate coating for improvedresistance to galling; excellent wear resistance,superior surface finish, and high lubricity. Ideal forextruding and forming applications. Tolerance is .0002”. Approx. hardness: *Vickers 3100.TiCN (XCN)—Ultra-hard (harder than carbide),thin coating. Provides superior abrasive wearresistance and lubricity. A very good generalpurpose coating for all materials. Upgrade overXNT. Approx. hardness: *Vickers 3000.XNAProgress (XNAP)—Ultra-hard coat-and lubricity. Not recommended for stainlesssteel, copper, or nickel. A good general-purposecoating. Approx. hardness: *Vickers 2300.DayTAN (XAN)—Ultra-hard (harder thancarbide), high-aluminum coating. Provides hightemperature resistance. Well-suited for applications where surface heat is generated. Ideal forHSLA, dual phase, and TRIP steels. Upgrade overXCN. Approx. hardness: *Vickers 3400.ZertonPlus (XNA)—Superior hardness(harder than carbide); provides superior abrasivewear resistance and excellent lubricity. Provideshighest temperature resistance, thermal shockstability, & hot hardness. Approx. hardness: *Vickers 3200.XCRXNXVPXPSXNTXCNXANXNADayKool DayTride DayTiN TiCNDayTAN ZertonPlus Combineshigh hardness with an extremely low coefficientof friction. Good protection against abrasive andadhesive wear. Ideal for aluminum. Approx. hardness: *Vickers 5000. 1 day 3 days 3 days 0 days 3 days 3 days 4 days 7 daysing that absorbs shear stress; provides excellenthigh-temperature resistance. Ideal for stampingwhere tools are exposed to extreme stress profiles.A good alternative to TD coating without thedimensional changes associated with that process.Approx hardness: *Vickers 3200.Miscellaneous Coating:CRN—Excellent adhesion, high toughness, andgood corrosion resistance. Primary applicationsare metal forming (copper, brass, & bronze), metaldie casting, and plastic injection molding. Approx.hardness: *Vickers 1800-2100.Delivery 12 daysXNM 8 daysXCD 8 daysXCDH 14 daysXCDP 8 daysXNPXNAP XNAProgress 12 days 7 daysCRNAll coatings are PVD.XAN, XNA, & XNAP are not recommended for Aluminum.* Vickers used when RC exceeds 80. DayTride and DayTiN are registered trademarks ofDayton Progress. DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.M2, PS, and PS4 tool steels can be coated without lowering the hardness(Rockwell). Coatings are not applied to A2 & D2 tool steels as thesematerials are subject to a softer hardness (Rockwell), hardness variations,size control problems, and bad adhesion.
Select the Coating that MatchesYour Specific NeedsThe chart on the right describes thecauses, effects, and solutions for abrasivewear and adhesive wear. The slider graphfollowing shows the relative suitability foreach type of treatment/coating in both ofthose categories. The bubble chart showsthe relationship between service temperature, coefficient of friction, and hardness ofthe coating.2,500 FAdhesive WearCommon NamesAbrasion, pitting, cavitation, striation,etc.Galling, pick-up, sticking, welding,etc.ProcessesHard sheet material—jagged edgesSoft sheet materialPiercing, shearing, etc.Drawing, extruding, etc.Perpendicular to direction of formingSliding wear—along direction offormingProcess temperature may be too highor lowProcess temperature may be toohighSolutionsClearances may be tightIncrease lubricationIncrease clearancesChoose lower coefficient coatingChoose high thermal resistancecoatingChoose high thermal resistancecoatingIncrease clearancesAbrasive WearXNAPXNANotes: Size of the bubbles indicatesthe hardness of the coating.Color of the bubbles indicatesthe color of the coating.Adhesive WearXANXNPXCNCRNUncoatedToolXNTXNAP*XNA1,000 C750 CCRNXNT500 CXNMXCDXCDHXCN*XNP500 F*These bubbles overlap because of thesimilarities of the properties.XCDP(0.05)XCD XCDP XCDHXAN1,500 F1,000 FXNM1,250 C2,000 FService Temperature [ F]Clearances may be too tightIncrease surface hardness0.050.150.250.350.450.55250 CService Temperature [ C]Regardless of the end product(s) yourcompany manufactures, you canimprove the length of run time, reducechangeover time, improve uptime,and get more for your stampingdollar by selecting the type of coatingthat matches your individual operational capabilities.Abrasive Wear0.65Co-efficient of friction*High StrengthSteels (HSS)*Special tool steels are available on request.Dayton coated punches are heat treated, precision ground, and madewith high performance steel, including, but not limited to, the following: M2— triple tempered HSS for longer runs. Performs well athigher temperatures; ideal for high-speed applications. PS—triple tempered with high vanadium and carbon particles.Higher wear and impact performance. PS4—with 4% vanadium it provides higher wear resistance andimproved toughness.
DHDayton Delivers Full In-house Services andWorld-class Technical SupportProprietary CoatingsDayton is the industry’s leaderwith the largest selection ofstate-of-the-art coatings—many of them tested in our lab.In general, surface treatmentsenhance wear resistance andreduce surface friction above andbeyond the capabilities of the substrate material (tool steel). However,surface treatments can be appliedto a wide variety of tools steels withvarying results.Dayton’s expertise in developing coatings to meeta specific requirement is second to none. We areconstantly updating and improving these coatings tomeet the ever-changing needs of our customers.Heat TreatmentPunch performance depends on the design of the punch,the tool steel used, the finishing process, and other factors.Equally as important, the total performance is directly relatedto the quality of the heat treatment, i.e., hardening, cryogenics,or tempering.In order to acquire optimum results for a given application,specific heat treatment guidelines must be followed.Careful monitoring of this process is essential to ensure thetoughness of the tool steel—a prerequisite for high-qualitystamping tools.No company pays moreattention to heat treating thanDayton Progress. Our in-plantfacilities are constantly updated;product performance is regularlymonitored; and our ChiefMetallurgist oversees all heattreating processes.Metallurgy LabDayton’s in-housemetallurgy lab isdesigned to developnew products and totest and analyze thequality and viabilityof materials usedin the manufactureof Dayton products. Our metalHigh-resolution scanning electronlurgy lab comes fullymicroscopes (above) and other devicesare used to evaluate metal structuresequipped with top—often to determine the cause andquality testing andprevention of product failure.analytical equipment,and boasts best-in-class metallurgy and quality assurance.Laboratory services include: hardness testing; metallography(e.g., coating thickness); and failure analysis. Routine testing(metallurgical, mechanical, and chemical) is performed onraw materials, semi-processed, and finished parts to determinecompliance with quality requirements and design/manufacturing specifications.Professional Technical AssistanceDayton technical experts deliver a wide range of technicalassistance and support—on the web, over the phone,or in person.Services include component design assistance; manufacturing advice (e.g., precision finishing, such as polishingand lapping); heat treatment protocols (e.g.,high-volume coatingproduction); productapplications and usage;and metallurgical expertise.For additional information or help in selecting the right coating foryour operation, contact your nearest Dayton representative.Advanced Technologies
Designed withyour needsin mindSpecial SurfaceTreatments & CoatingsDayton’s leading-edge coatings and other uniquesurface treatments have been developed toimprove in-plant performance by increasing toolhardness and wear resistance, thus reducingpunching friction and torque, inhibiting gallingand chip welding, and/or improving lubrication.The standard surface treatments and coatingsshown in this brochure were developed with aspecific hardness rating based on the optimumusage of the punch. The hardness and type ofcoating you need depends on the steel selection,the application, the duration of the die run, andother factors.The industry’slargest selectionof standardand customsurfacetreatmentsand coatingsDayton Versa/plus punches feature athin film coating for superior, harderthan-carbide hardness; a super-smoothfinish on the point, resulting in less gallingand reduced maintenance; and more.Select Dayton Versa/plus for optimumpunch performance.www.daytonlamina.comIn addition to our standard treatments and coatings, Dayton provides custom coatings/treatmentsbased on your special needs and applications.For example, some steels can be coated to increase wear. Others can be coated for toughness,plus a single-layer coating can be applied thatprovides greater wear than a multi-layer coating.For help in selecting the right surface treatmentor coating for your operation, contact your nearestDayton representative today.
Commitment to Quality & Customer SatisfactionDayton Lamina is a leading manufacturer of tool, die and moldcomponents for the metal-working and plastics industries. Asa customer-focused, world-class supplier of choice, we providethe brands, product breadth, distribution network and technicalsupport for all your metal forming needs.Our goal is to give our customers the most innovative and valueadded products and services.**Dayton Lamina’s line of Danly products is available only to North America.www.daytonlamina.com 2018 Dayton Lamina Corporation. All rights reserved.Form 80859/19
In general, surface treatments enhance wear resistance and reduce surface friction above and beyond the capabilities of the sub-strate material (tool steel). However, surface treatments can be applied to a wide variety of tools steels with varying results. Dayton’s expertise in developing
VANSIL W is an excellent extender pigment for powder coatings as well as solvent-thinned and latex paints. VANSIL W-50 disperses to a to egman fineness at three pounds per gallon. This grade is suitable for liquid industrial and corrosion resistant coatings, powder coatings, and semi-gloss architectural coatings. n powder coatings, this grade
are analysed. Throughout, the focus is on coatings formulation and how to arrive at the final recipe. A special feature of the book is its detailed index, which allows the reader to conduct targeted searches for specific aspects of coatings formulation. Ulrich Poth Automotive Coatings Formulation Bodo Müller Ulrich Poth · Coatings .
Thermal Barrier Coatings, as the name suggests are coatings which provide a barrier to the flow of heat. Thermal Barrier Coatings (TBC) performs the important function of insulating components such as gas turbine and aero engine parts operating at elevated temperatures. Thermal barrier coatings (TBC) are layer systems deposited on
toughness of the coatings, surface adhesion energy investigate edge-effects on adhesion of coatings Procure and install scratch test system for adhesion property characterizations Correlate the measured residual stresses in MoCuN, ZrN, TiC coatings to tribological properties and processing Initiate discussions with coating manufacturers for
range, with optical densities up to 4.0. (We can deposit A/R coating on the uncoated surface for a nominal fee.) Dichroic Coatings Andover designs and produces custom dichroic coatings for a variety of applications. Our in-house engineers can design exotic coatings to meet v
MARINE COATINGS As the world’s leading provider of marine coatings we supply to ship owners, management companies and others for newbuilding, seastock and dry-dock. POWDER COATINGS Our powder coatings are supplied to manufacturers of appliances, furniture, building compon
coatings. Synfluo is especially recommended for use in high gloss lacquers, can and coil coatings, as well as powder coatings. The Synfluo 283TX is an ideal texture effect additive for powder coatings. Synfluo Waxes Synfluo 168VF 219-230 104-110 0.99 4.0-5.0 31.11 8.0-10.0 Synfluo 171VF 21
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