Certification And Standards For Wind Turbines
Certification and Standards for Wind TurbinesSeptember 2013, Kimon Argyriadis
Content1.2.3.4.5.6.7.8.9.Standards and Certification, ITN MAREWINT07/09/2013Who we areCertification, what is it?Standards in Wind Energy (History)Certification SchemesWind Turbine CertificationStandards OverviewIEC Standards DevelopmentType Certification & StandardsProject Certification2
Who we areStandards and Certification, ITN MAREWINT07/09/20133
GL Group - Business Segmentsoil & gasmaritime servicesrenewables Technical Assurance Advanced Engineering Consulting Asset Performance & Maintenance Marine Operations & Consulting Project Execution Software Products Ship Newbuilding Maritime Systems & Components Fleet Service Maritime Solutions Engineering Consulting Marine Operations Measurements Software Products Training Component Certification Type Certification Project Certification Training & Seminars GuidelinesGL Noble Denton is a world classtechnical service provider for the oiland gas industryGL GH is recognised worldwide as aprovider of services at all stages ofonshore and offshore wind projects.Germanischer Lloyd is dedicated toensuring the safety of life andproperty at sea, and the prevention ofpollution of the marine environmentGL RC, is a leading certification bodyprimarily focussed on the certification ofwind farms, wind turbines and theircomponents.Standards and Certification, ITN MAREWINT07/09/20134
GL‘s History in Wind Energy (1) 1977 First activities in Wind Energy 1980 Examination GROWIAN and SmallTurbines 1984 Testfield Pellworm / Kaiser-WilhelmKoog R&D-Project for Load Calculation,Measurements and Guidelines 1986 1st Guideline Project for Test of Small Wind Turbines 1993 Regulations for the Certification of WindEnergy Conversion SystemsStandards and Certification, ITN MAREWINT07/09/20135
GL‘s History in Wind Energy (2) 1994 European Offshore Study 1995 First Guideline for the Certification ofOffshore Wind Turbines 1999 Regulations for the Certification of WindEnergy Conversion Systems 2003 Guideline for the Certification of WindTurbines (Supplemented 2004) 2005 Guideline for the Certification of OffshoreWind Turbines 2007 Partnership with HelimaxStandardsPMI Info onandGL Certification,RCITN MAREWINT07/09/201327.03.20136
GL‘s History in Wind Energy (3) 2008 Three Practices:– Certification,– Turbine Measurements and– Consulting & Engineering 2009 New Business Segment: Renewables Competence Centres:– Renewables Certification,– Renewables TurbineMeasurements and– Renewables Consulting &Engineering Merger with Garrad Hassan 2010 Guideline for the Certification of WindTurbines edition 2010Standards and Certification, ITN MAREWINT07/09/20137
GL‘s History in Wind Energy (4) 2011 Chinese Edition of Guideline for WindTurbines Kick-off for 3rd edition of „Guidelinefor the Certification of Offshore WindTurbines“2012 Publication of the new Guideline for theCertification of Offshore Wind Turbines2013 Technical Note on Training Systems New edition of CMS-Guideline Standards and Certification, ITN MAREWINT07/09/20138
Our strategic answer: Joining forcesDNV GL Group Founded 1864 To be formed in 2013 Founded 1867 Høvik, Norway 10,400 employees Head office in Høvik 17,100 employees Hamburg 6,700 employeesDedicated competences in: Tankers Offshore Classification Power & Transmission System certificationA leading company in: Classification Oil & Gas Energy Business AssuranceDedicated competences in: Container ships Energy efficiency Marine operations RenewablesStandards and Certification, ITN MAREWINT07/09/20139
Our Geographical Reach – Experts inDNV GL Renewables CertificationHeerenveenSint tlandLondonSloughBristolParisLisbonSan DiegoPagosa resdenWarszawaImolaBarcelonaZaragozaMadrid 900 staff 40 locations 20 countries 260 at DNV GL eyPorto AlegreStandards and Certification, ITN MAREWINT07/09/201310
CertificationWhat is it?Standards and Certification, ITN MAREWINT07/09/201311
What is it? – Certification WikipediaCertification refers to the confirmation of certain characteristics of an object,person, or organization. This confirmation is often, but not always, provided bysome form of external review, education, assessment, or audit Professional, where a person is certified Product, if a product meets minimum standards Accreditation is a specific organization's process of certificationStandards and Certification, ITN MAREWINT07/09/201312
What is it? - CertificationISO / IEC 17000 Certification third-party attestation related to products, processes, systems or persons Attestation issue of a statement, based on a decision following the review, that fulfilmentof specified requirements has been demonstrated Review verification of the suitability, adequacy and effectiveness in short:confirmation for compliance of a product or a service with definedrequirementsStandards and Certification, ITN MAREWINT07/09/201313
1st, 2nd and 3rd party conformity assessment First-party conformity assessment activity conformity assessment activity that is performed by the person ororganization that provides the objectSecond-party conformity assessment activity conformity assessment activity that is performed by a person ororganization that has a user interest in the objectThird-party conformity assessment activity conformity assessment activity that is performed by a person or body that isindependent of the person or organization that provides the object and ofuser interests in that objectWikipedia: Third-party certification involves an independent assessmentdeclaring that specified requirements pertaining to a product, person, processor management system have been metStandards and Certification, ITN MAREWINT07/09/201314
Evaluation, Accreditation, dyCertificationBodyWind Turbineor ProjectMLA, EADAkkSGLManufacturerDeutsche Akkreditierungsstelle GmbH(former Deutsches AkkreditierungssystemPrüfwesen, DAP)EvaluationStandards and Certification, ITN MAREWINTCertificationAccreditation07/09/201315
Normative environment Accreditation bodies operate according to ISO/IEC 17011. Accredited entities inspecific sectors must provide evidence to the accreditation body that theyconform to other standards in the same series:ISO/IEC 17020: "General criteria for the operation of various types of bodiesperforming inspection" (2004)ISO/IEC 17021: "Conformity assessment. Requirements for bodies providingaudit and certification of management systems" (2011)ISO/IEC 17024: "Conformity Assessment. General requirements for bodiesoperating certification of persons" (2003)ISO/IEC 17025: "General requirements for the competence of testing andcalibration laboratories" (2005)Standards and Certification, ITN MAREWINT07/09/201316
Definition of CertificationCertification is to confirm the compliance of a designor a product (or a service) with defined requirements.(DIN EN ISO/IEC 17000)GL RC is accredited to certifyaccording to all common standardsin the wind and marine industry(GL, DNV, IEC, BSH, etc.)Standards and Certification, ITN MAREWINT07/09/201317
Standards inWind Energy(History)Standards and Certification, ITN MAREWINT07/09/201318
lmDamagedinSpringsHigh WindsWindmillsgogov.comDamaged inCalifornia - wattsupwiththat.comBurnfield Complete ArdossanWindfarm Turbine Demolition Glasgow .burnfielddemolition.co.ukHigh Windsgogov.comwww.windaction.org Fenner wind turbine collapseStandards and Certification, ITN MAREWINT07/09/201319
Safety is the basis for success Renewable energy devices had technical problems withimpact on survivability and availabilityGROWIAN, .Certification Independent technical evaluation/surveillance.Risk reduction during design/realisationBetter attention and quality in the productionCompliance with requirements to easeinternational acceptanceStandardisationStandards and Certification, ITN MAREWINT07/09/201320
Guideline & Standard Development . First efforts in the late 70’s (Denmark, SchleswigHolstein) IEA Recommended practiceshttp://www.ieawind.org/Task 11/recomend pract.htmlFocus on power performance, measurements, loadanalysis, safety system Standards and Certification, ITN MAREWINT First GL Guideline in 1986 European wind turbine design standard,(test centres for wind energy, ECWETS) in 1988EWTS 1 (1996) & EWTS 2 (1999),07/09/201321
Guideline & Standard Development National Requirements inGermany- DIBt,Denmark - DS472The Netherlands - NEN6096Offshore requirements, Denmark 2001, Germany BSH 2004IEC Standardisation within TC 88(first standard IEC 1400-1 in 1994)Use of Oil & Gas industry standards in offshoreTwo main streams in development: IEC & GLDNV develop standards for blades and support structuresNew entrants develop certification rules based on IECstandards (ABS, BV, LR)Standards and Certification, ITN MAREWINT07/09/201322
CertificationSchemesStandards and Certification, ITN MAREWINT07/09/201323
Certification Certification system: defines certification bodies and their procedures,certification schemes to be applied accreditation, mutual recognition, application procedure, certificatesCertification scheme: defines scope for certification,scope assessment and standards or guidelines to be considered defines what is Type-, Project Certification, A-DA,., IPE, GCC,. at GL-IV-1 Chapter 1, GL-IV-2 Chapter 1, IEC 61400-22, DNV OSS-901Standards and Guidelines define requirements to be fulfilled GL-IV-1&2 Chapters 2-14, IEC61400-xx, DNV J-101, Standards and Certification, ITN MAREWINT07/09/201324
Wind Turbine Certification Basics Safety of Human live Environment Structure Non-manned structuresSafety level similar to non manned oil&gas industry structuresSystems are both site specific as well as serial productsSupport structure/cablingSite specificProject CertificationMachinery Serial productType CertificationStandards and Certification, ITN MAREWINT07/09/201325
IEC 61400-22 : Type Certification26GL-GuidelinesStandardsand andCertification,IEC-StandardsITN MAREforWINTcertification07/09/20132012-10-3126
IEC 61400-22: Project CertificationGL-GuidelinesStandardsand andCertification,IEC-StandardsITN MAREforWINTcertification07/09/20132012-10-3127
Different Certification proceduresServiceItemGLDNVIECABSType Certification onshore Type Certification offshore ( )( )Project Certification onshore Project certification offshore BVLR DocumentItemGLDNVIECType Certification onshoreIV-1DSS-904IEC 61400-22Type Certification offshoreIV-2Project Certification onshoreIV-1Project certification offshoreIV-2Standards and Certification, ITN MAREWINTABSBVLR195/196WFPC 100GuidanceIEC 61400-22OSS-90107/09/2013IEC 61400-2228
National Requirements Germany: DIBt-GuidelineRichtlinie für Windenergieanlagen (Guidelinesfor Wind Turbines)Denmark: Executive order on the technicalcertification scheme for the design,manufacture and installation of wind turbines,from the Danish Energy Authority(“Energistyrelsen”) No. 651 dated 26.6.2008The Netherlands: Pre-StandardNVN 11400-0 Wind Turbines orIEC 61400-22 plus IEC 61400-1India: TAPS – 2000 Type Approval –Provisional Scheme Standards and Certification, ITN MAREWINT07/09/201329
Requirements within BSH-release BSH Standard Konstruktive Ausführung von Offshore-WEApublished by BSH in 2005A Type and a Project Certification are required.(But not defined!)BSH does not know IEC 61400-22References to DNV standards and GL GuidelinesCertifications according to GL or DNV or IEC are acceptedAdditional requirements exist Standard is under reviewAdditional standard for geotechnical investigation StandardsGL-Guidelinesand andCertification,IEC-StandardsITN MAREforWINTcertification07/09/20132012-10-3130
Wind TurbineCertificationStandards and Certification, ITN MAREWINT07/09/201331
Wind Turbine Certification Basics Safety of Human live Environment Structure Non-manned structuresSafety level similar to non manned oil&gas industry structuressSystems are both site specific as well as serial productsSupport structure/cablingSite specificProject CertificationMachinery Serial productType CertificationStandards and Certification, ITN MAREWINT07/09/201332
Type Certificationtopsides repilemudlinesoilpilefoundationStandards and Certification, ITN MAREWINT07/09/201333
topsides structure(machinery)Type mudlinesoilpilefoundationStandards and Certification, ITN MAREWINT07/09/201334
Type CertificationProjectCertificationStandards and Certification, ITN MAREWINT07/09/201335
Principal Certification Steps Principal safety of the prototypePlausibility checkLimited parallel analysisAssessment of the serial productComplete design assessmentPrototype test resultsQM & Manufacture qualityImplementation of design in manufactureEvaluation of the power plant for adedicated installation site includingreview of site assessmentStandards and Certification, ITN MAREWINT07/09/2013Prototype CertificationType CertificateProject Certificate36
Certification ComponentsDesign Assessment Plausibility of the designExamination of drawings,assumptions and analysisExamination of components(design and tests) Test of the deviceComparison of test results withassumptions Examination of fabrication qualityWitnessing of installationDesign Assessment andCertification of major components Practical Test Inspection &Quality ControlStandards and Certification, ITN MAREWINT07/09/201337
Type and Project CertificationDesign AssessmentQuality ManagementIPETypeCertificateSite DesignConditionsSite SpecificDesign AssessmentTransport and ct –CertificateStandards and Certification, ITN MAREWINT07/09/2013Prototype TestingCommissioningSurveillancePeriodic Monitoring38
StandardsOverviewStandards and Certification, ITN MAREWINT07/09/201339
Actual GL Guidelines in detail Guideline for the Certification of Wind Turbines, GLIV-1, 2010 Guideline for the Continued Operation of WindTurbines, GL-IV-1-12, 2009 Guideline for the Certification of Offshore WindTurbines, GL-IV-2, 2012 Guideline for the Certification of Condition MonitoringSystems for Wind Turbines, GL-IV-4, 2013 Guideline for the Certification of Ocean EnergyConverters, Edition 2005 Richtlinie zur Erstellung von technischenRisikoanalysen für Offshore-Windparks, GL-IV-3,2002Standards and Certification, ITN MAREWINT07/09/201340
Actual GL Technical Notes in detail(Supplement to Guidelines to extend scope) TN for the Certification of Wind Turbines for ExtremeTemperatures (here: Cold Climate), Edition 2011, Rev. 4 GL TN 065 Grid Code Compliance (GCC) Certificationprocedure, Ed. 2010, Rev. 7 GL TN 066 Grid Code Compliance (GCC) Test procedurefor Low Voltage Ride Through (LVRT) , Ed. 2010, Rev. 7 TN for Certification of Training Programs and TrainingSystems in the Renewable Energy Industry, Ed. 2013,Rev 2 TN for the Certification of Fire Protection Systems for WindTurbines, Edition 2008 TN for the Certification of Service Providers in the WindEnergy Industry , Ed. 2009, Rev 6Standards and Certification, ITN MAREWINT07/09/201341
DNV Offshore Standards ServiceSpecifications OffshoreA: Quality and Safety MethodologyB: Materials TechnologyC: StructuresD: SystemsE: Special FacilitiesF: Pipelines and RisersG: Asset OperationsJ: Wind EnergyStandards Recommended OperationPracticesA InternationallyB ConstructionCDEF DesignGrecognised codesStandards and Certification, ITN MAREWINT07/09/201342
DNV Wind industry standards structure part of offshore standardsDNV standards based on IEC procedureDNV-DSS-904, Type Certification of Wind Turbines, Jan. 2012DNV-OSS-901, Project Certification of Offshore Wind Farms, June 2012 DNV-OS-J101, Design of Offshore Wind Turbine Structures, Jan. 2013DNV-DS-J102, Design and Manufacture of Wind Turbine Blades, Offshore andOnshore, Oct. 2010DNV-OS-J103, Design of Floating Wind Turbine Structures, Jun. 2013.DNV-OS-J201, Offshore Substations for Wind Farms, Oct. 2009DNV-OS-J301, Standard for Classification of Wind Turbine Installation Units, Oct. 2010.DNV-RP-F401, Electrical Power Cables in Subsea Applications, Feb. 2012 Standards and Certification, ITN MAREWINT07/09/201343
ABS - BV - LR ABS Guideline for Building and Classing “(Bottom Founded) OffshoreWind Turbine Installations”, Dec. 2010, Reviewed Jan. 2013 Guideline for Building and Classing”Floating Offshore Wind TurbineInstallations”, Jan. 2013 Class sign (like ships etc.), reference to IEC and API Includes Cyclones on very simplified mannerBV Guide on Offshore Wind Farm Project Certification (Based on IEC61400 Series) BV-WFPC 100, Dec. 2012 Description how to apply IEC 61400-22 Classification and Certification of Floating Offshore Wind Turbines,NI 572, DTR00 E, Nov. 2010 Very rough guidance, reference to offshore standards and IECLR “Guidance on offshore wind farm certification” , April 2012 Basis for certification are IEC 61400-22. Based on IEC 61400-1, ISO 19901-1 and ISO 19901-4 Reference for floating to LR Floating offshore structure rules (FOIFL)Standards and Certification, ITN MAREWINT07/09/201344
IEC TC 88, 61400 series IEC 61400-22: Conformity Testing and Certification of Wind TurbinesIEC 61400-1: Design RequirementsIEC 61400-2: Small Wind TurbinesIEC 61400-3: Design Requirements for Offshore Wind TurbinesIEC TS 61400-3-2: Design Requirements for Floating Offshore Wind TurbinesIEC 61400-4: Gears for Wind TurbinesIEC 61400-5: Rotor Blades Wind TurbinesIEC 61400-6: Tower and Foundations for Wind TurbinesIEC 61400-11: Acoustic Noise measurement TechniquesIEC 61400-12-1: Power performance measurementsIEC 61400-13: Measurements of mechanical loadsIEC 61400-14: Declaration of sound power level and tonalityIEC 61400-21: Measurement of power quality characteristicsIEC TR 61400-23: Full scale blade structural testingIEC TR 61400-24: Lightning protectionIEC 61400-25(-1-6): CommunicationIEC TS 61400-26: AvailabilityIEC 61400-27: Electrical simulation modelsStandards and Certification, ITN MAREWINT07/09/201345
IEC StandardsDevelopmentStandards and Certification, ITN MAREWINT07/09/201346
Standardisation International Organization for Standardization (ISO) International Electrotechnical Commission (IEC) global organization standards for all electrical, electronic and related technologies basis for national standardization references when drafting international tenders and contracts European Committee for Electrotech. StandardizationComité Européen de Normalisation Electrotechnique National Standardization OrganizationsStandards and Certification, ITN MAREWINT07/09/201347
IEC Standards Standardisation body: IEC, ISO, CenelecIEC: international Electrotechnical Committee (www. iec.ch)Steering committee: TC 88, USA chair, NL secretary24 participating countriesStandards and Certification, ITN MAREWINT07/09/201348
Objectives of IEC meet the requirements of the global market efficiently ensure primacy and maximum world-wide use of itsstandards and conformity assessment schemes assess and improve the quality of products andservices covered by its standards establish the conditions for the interoperability ofcomplex systems increase the efficiency of industrial processes contribute to the improvement of human health andsafety contribute to
24 Certification Certification system: defines certification bodies and their procedures, certification schemes to be applied accreditation, mutual recognition, application procedure, certificates . IEC 61400-22, DNV OSS-901 Stand
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