Supplementary Specification To NORSOK M-004 Insulation For .
SPECIFICATIONAugustS-7382020Supplementary Specification toNORSOK M-004 Insulation forPiping and Equipment
Revision historyVERSIONDATEPURPOSE0.1August 2020Issued for Public ReviewAcknowledgementsThis IOGP Specification was prepared by a Joint Industry Programme 33Standardization of Equipment Specifications for Procurement organizedby IOGP with support by the World Economic Forum (WEF).DisclaimerWhilst every effort has been made to ensure the accuracy of the informationcontained in this publication, neither IOGP nor any of its Members past present orfuture warrants its accuracy or will, regardless of its or their negligence, assumeliability for any foreseeable or unforeseeable use made thereof, which liability ishereby excluded. Consequently, such use is at the recipient's own risk on the basisthat any use by the recipient constitutes agreement to the terms of this disclaimer.The recipient is obliged to inform any subsequent recipient of such terms.This publication is made available for information purposes and solely for the privateuse of the user. IOGP will not directly or indirectly endorse, approve or accredit thecontent of any course, event or otherwise where this publication will be reproduced.Copyright noticeThe contents of these pages are International Association of Oil & Gas Producers.Permission is given to reproduce this report in whole or in part provided (i)that the copyright of IOGP and (ii) the sources are acknowledged. All other rights arereserved. Any other use requires the prior written permission of IOGP.These Terms and Conditions shall be governed by and construed in accordancewith the laws of England and Wales. Disputes arising here from shall be exclusivelysubject to the jurisdiction of the courts of England and Wales.
Supplementary Specification to NORSOK M-004 Insulation for Piping and EquipmentForewordThis specification was prepared under Joint Industry Programme 33 (JIP33) "Standardization of EquipmentSpecifications for Procurement" organized by the International Oil & Gas Producers Association (IOGP) withthe support from the World Economic Forum (WEF). Companies from the IOGP membership participated indeveloping this specification to leverage and improve industry level standardization globally in the oil and gassector. The work has developed a minimized set of supplementary requirements for procurement, with lifecycle cost in mind, resulting in a common and jointly agreed specification, building on recognized industry andinternational standards.Recent trends in oil and gas projects have demonstrated substantial budget and schedule overruns. The Oiland Gas Community within the World Economic Forum (WEF) has implemented a Capital Project Complexity(CPC) initiative which seeks to drive a structural reduction in upstream project costs with a focus on industrywide, non-competitive collaboration and standardization. The CPC vision is to standardize specifications forglobal procurement for equipment and packages. JIP33 provides the oil and gas sector with the opportunity tomove from internally to externally focused standardization initiatives and provide step change benefits in thesector's capital projects performance.This specification has been developed in consultation with a broad user and supplier base to realize benefitsfrom standardization and achieve significant project and schedule cost reductions.The JIP33 work groups performed their activities in accordance with IOGP's Competition Law Guidelines(November 2014).Page 1 of 39S-738August 2020
Supplementary Specification to NORSOK M-004 Insulation for Piping and EquipmentTable of ContentsForeword . 1Introduction . 41Scope . 62Normative references . 73Terms and definitions . 84.Acronym, Abbreviations and Symbols . 95Qualification requirements . 106785.1Qualification of personnel . 105.2Qualification of insulation system . 115.3Insulation procedure . 11Materials . 126.1Environmentally requirements . 126.2Selection of insulation materials . 126.3Selection of cladding . 146.4Aluminium foils . 156.5Sealers and sealing tape and gasket . 166.6Perforated guards . 166.7Accessories . 166.8Insulating coating . 16Design engineering . 167.1Designing for insulation . 167.2Calculation of insulation thickness . 177.3Combination of insulation classes . 18Installation and inspection . 188.1General . 188.3Vessel insulation . 198.4Cladding. 198.5Flanges and valves . 208.8Instrument insulation . 218.9Sealing of penetrations . 218.10 Inspection . 21Annex A (informative) Keydata for insulation . 22Annex B (normative) General . 23Annex C (informative) Test piece for site test . 24Annex D (normative) Material Data Sheets (MDSs) . 25Annex E (informative) Example insulation checklist . 38Page 2 of 39S-738August 2020
Supplementary Specification to NORSOK M-004 Insulation for Piping and EquipmentList of TablesTable 1 - Selection of insulation material . 13Table 3 – Selection of cladding material . 14Table 4 – Cladding thickness, SS304 and SS316 . 14Table 5 – Cladding thickness, aluminium. 14Table 7 – Requirements for non-metallic cladding . 15Page 3 of 39S-738August 2020
Supplementary Specification to NORSOK M-004 Insulation for Piping and EquipmentIntroductionThe purpose of this specification is to define a minimum common set of requirements for the procurementof insulation for piping and equipment in accordance with NORSOK M-004, 1st Edition, December 2018, Pipingand equipment insulation for application in the petroleum and natural gas industries.This specification follows a common document structure comprising the four documents as shown below,which together with the purchase order define the overall technical specification for procurement.JIP33 Specification for Procurement DocumentsSupplementary Technical SpecificationThis specification is to be applied in conjunction with the supporting data sheet, quality requirementsspecification (QRS) and information requirements specification (IRS) as follows.IOGP S-738:Supplementary Specification to NORSOK M-004 Insulation for Piping and EquipmentThis specification defines the technical requirements for the supply of the equipment and is written as anoverlay to NORSOK M-004, following the NORSOK M-004 clause structure. Clauses from NORSOK M-004not amended by this specification apply as written to the extent applicable to the scope of supply.Modifications to NORSOK M-004 defined in this specification are identified as Add (add to clause or add newclause), Replace (part of or entire clause) or Delete.IOGP S-738D: Data Sheet for Insulation for Piping and EquipmentThe data sheet defines application specific requirements, attributes and options specified by the purchaser forthe supply of equipment to the technical specification. The data sheet may also include fields for supplierprovided information attributes subject to purchaser’s technical evaluation. Additional purchaser supplieddocuments may also be incorporated or referenced in the data sheet to define scope and technicalrequirements for enquiry and purchase of the equipment.Page 4 of 39S-738August 2020
Supplementary Specification to NORSOK M-004 Insulation for Piping and EquipmentIOGP S-738Q: Quality Requirements for Insulation for Piping and EquipmentThe QRS defines quality management system requirements and the proposed extent of purchaser conformityassessment activities for the scope of supply. Purchaser conformity assessment activities are defined throughthe selection of one of four generic conformity assessment system (CAS) levels on the basis of evaluation ofthe associated service and supply chain risks. The applicable CAS level is specified by the purchaser in thedata sheet or in the purchase order.IOGP S-738L: Information Requirements for Insulation for Piping and EquipmentThe IRS defines the information requirements, including contents, format, timing and purpose to be providedby the supplier. It may also define specific conditions which invoke information requirements.The terminology used within this specification and the supporting data sheet, QRS and IRS follows thatof NORSOK M-004 and is in accordance with ISO/IEC Directives, Part 2 as appropriate.The data sheet and IRS are published as editable documents for the purchaser to specify application specificrequirements. The supplementary specification and QRS are fixed documents.The order of precedence (highest authority listed first) of the documents shall be:a)regulatory requirements;b)contract documentation (e.g. purchase order);c)purchaser defined requirements (data sheet, QRS, IRS);d)this specification;e)NORSOK M-004.Page 5 of 39S-738August 2020
Supplementary Specification to NORSOK M-004 Insulation for Piping and Equipment1ScopeReplace section withThis specification covers the minimum requirements for insulation of pipes, equipment, vessels, tanks, valves,flanges and instrument tubing for offshore/onshore installations. Thermal insulation, personnel protection, fireprotection and acoustic protection for a normal operation temperature range of -200 C to 800 C is coveredby this specification.The scope of this specification includes the following:—selection of insulation materials and cladding;—material data sheet for insulation materials and cladding;—requirement for calculation of thickness for thermal and personnel protection;—requirement for qualification of insulation system for fire and acoustic insulation;—design requirement for proper installation of insulation;—requirement for qualification of insulation installation personnel and inspection personnel;—installation requirements;—inspection requirements, including inspection checklist.In all above areas there is a high focus on reduced risk for corrosion under insulation.The scope of this specification excludes the following:—insulation of subsea equipment and piping (flowline risers);—insulation of burners, furnaces or similar;—insulation of buildings and civil structures;—insulated ducting for heating, ventilation and air condition (HVAC);—insulation of buried equipment and piping systems;—insulation of flowlines and pipelines;—pre-insulated manufactured tubing as a finished product;—spray-on passive fire protection (PFP);—enclosures (thermal and acoustic);—internal insulation;—pipe penetrations in bulkhead and deck;—loose fill insulation;—sprayed and in-situ formed foam;Page 6 of 39S-738August 2020
Supplementary Specification to NORSOK M-004 Insulation for Piping and Equipment—storage tanks, onshore;—explosion testing in connection to fire testing of insulation systems.2Normative referencesDelete from sectionDNVGL-CP-0165, Cable and pipe penetrationsIACS UR S14, Testing procedures for watertight compartmentsISO 9865, Textiles – Determination of water repellency of fabrics by the Bundesmann rain shower testNORSOK C-002, Architectural components and equipmentNORSOK M-001, Material selectionNORSOK M-501, Surface preparation and protective coatingNORSOK S-001, Technical SafetyNORSOK S-002, Working environmentMarine Equipment Directive, Directive no.2014/90/EUPSA, The Facilities Regulations (Innretningsforskriften)PSA, Technical and Operational Regulations (Teknisk og operasjonell forskrift for landanlegg)Add to sectionASTM A240M, Standard Specification For Chromium And Chromium-Nickel Stainless Steel Plate, Sheet,And Strip For Pressure Vessels And For General ApplicationsASTM B209, Standard Specification for Aluminium And Aluminium-Alloy Sheet And PlateASTM C533, Standard Specification for Calcium Silicate Block and Pipe Thermal InsulationASTM C534/C534M, Standard Specification for Preformed Flexible Elastomeric Cellular Thermal Insulationin Sheet and Tubular FormASTM C547, Standard Specification for Mineral Fiber Pipe InsulationASTM C552, Standard Specification for Cellular Glass Thermal InsulationASTM C591, Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate ThermalInsulationASTM C592, Standard Specification for Mineral Fiber Blanket Insulation and Blanket-Type Pipe Insulation(Metal-Mesh Covered) (Industrial Type)ASTM C610, Standard Specification for Molded Expanded Perlite Block and Pipe Thermal InsulationASTM C612, Standard Specification for Mineral Fiber Block and Board Thermal InsulationASTM C680, Standard Practice for Estimate of the Heat Gain or Loss and the Surface Temperatures ofInsulated Flat, Cylindrical , and Spherical Systems by Use of Computer ProgramsASTM C892, Standard Specification for High-Temperature Fiber Blanket Thermal InsulationASTM D751, Standard Test Methods for Coated FabricsASTM D2583, Standard Test Method for Indentation Hardness of Rigid Plastics by Means of a BarcolImpressorASTM E84, Standard Test Method for Surface Burning Characteristics of Building MaterialsASTM E96, Standard Test Methods for Water Vapor Transmission of MaterialsPage 7 of 39S-738August 2020
Supplementary Specification to NORSOK M-004 Insulation for Piping and EquipmentASTM E136, Standard Test Method for Assessing Combustibility of Materials Using a Vertical Tube Furnaceat 750 CASTM E228, Standard Test Method for Linear Thermal Expansion of Solid Materials With a Push-RodDilatometerEN 485, Aluminium and aluminium alloys - Sheet, strip and plateEN 14306, Thermal insulation products for building equipment and industrial installations - Factory madecalcium silicate (CS) products - SpecificationEN 14308, Thermal insulation products for building equipment and industrial installations - Factory maderigid polyurethane foam (PUR) and polyisocyanurate foam (PIR) products - SpecificationEN 15501, Thermal insulation products for building equipment and industrial installations - Factory madeexpanded perlite (EP) and exfoliated vermiculite (EV) products - SpecificationEN 10088-2, Stainless steels - Part 2: Technical delivery conditions for sheet/plate and strip of corrosionresisting steels for general purposesIOGP S-715, Coating and Painting SpecificationISO 4892-3, Plastics - Methods of exposure to laboratory light sources - Part 3: Fluorescent UV lampsISO 6361, Wrought aluminium and aluminium alloys — Sheets, strips and platesISO 9223, Corrosion of metals and alloys- Corrosivity of atmospheres-Classification, determination andestimationISO 12623, Thermal insulating products for building equipment and industrial installations - Determination ofshort-term water absorption by partial immersion of preformed pipe insulationISO 29767, Thermal insulating products for building equipment and industrial installations - Determination ofshort-term water absorption by partial immersionUL1709, Standard for Rapid Rise Fire Tests of Protection Materials for Structural Steel3Terms and definitions3.10Insulation Class 3: Personnel protectionReplace definition withProtection of personnel from hot and cold surfaces to avoid burns and frostbite.Add new term3.15BlanketFlexible fibrous insulation product supplied rolled or flat, which may be faced or enclosed.Add new term3.16BoxesInsulation enclosed in metal cladding in two or more parts and secured by ex-center locks to be used onflanges, valves, instruments, small equipment etc for quick removal and re-installation of the insulation.Note to entry 1: Also known as enclosure in ISO 15665.Page 8 of 39S-738August 2020
Supplementary Specification to NORSOK M-004 Insulation for Piping and EquipmentAdd new term3.17CladdingRigid, semi rigid, frequent pre-formed material that provides mechanical and/or environmental protection toinsulation.Note to entry 1: Also known as jacketing.Add new
ASTM C591, Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation ASTM C592, Standard Specification for Mineral Fiber Blanket Insulation and Blanket-Type Pipe Insulation (Metal-Mesh Covered) (Industrial Type) ASTM C610, Standard Specification for
NORSOK C-002, Architectural components and equipment NORSOK M-501, Surface preparation and protective coating NORSOK N-001, Integrity of offshore structure NORSOK N-002, Collection of met ocean data NORSOK S-001, Technical safety NORSOK S-002, Working environment
WE requirements in NORSOK NORSOK C‐001 Living quarters area NORSOK C‐002 Architectural components and equipment NORSOK S‐002 Working Environment NORSOK S‐005 Machinery Safety Other disciplinary standards
Transfer of Personnel by Basket on the UK Continental Shelf NORSOK R-002 Lifting equipment (Edition 2, draft) NORSOK R-003 Safe of use lifting equipment (Rev. 2) NORSOK R-005 Safe of use lifting and transport equipment on onshore petroleum plants (Edition 1) NORSOK S-002 Working environment (Rev. 4) NORSOK Z-008 Critically Analysis for mainte-
NORSOK standard M-630 Edition 6, October 2013 NORSOK standard Page 3 of 155 1 Scope This NORSOK standard includes material requirement in a collection of MDS’ for use in piping systems, selected according to NORSOK L-001. The MDSs can also be applied for components other than piping, e.g. pressure vessels, pumps, strainer, etc.
The NORSOK standards are developed according to the consensus principle generally applicable for most standards work and according to established procedures defined in NORSOK A-001. The NORSOK standards are prepared and published with support by The Norwegian Oil Industry Association
Oct 15, 2018 · NORSOK M-001 Materials Section. Fifth Edition, September 2014. NORSOK M-501 Surface preparation and protective coating. Sixth Edition, February 2012. NORSOK R-001 Mechanical Equipment NORSOK R-001. Rev. 3, Nov. 1997. ANSI/API 12A Oil storage tanks with riveted shells. ANSI/API 14B Recommended practices. Design, Installation, Operation, Test .
NORSOK standard M-650 Edition 4, September 2011 Qualification Test Record ( QTR ) NORSOK M-650 QTR. No.:1 Rev. No.: 1 Manufacturer name/address/ Web page: COGNE ACCIAI SPECIALI S.p.a. Via Paravera, 16 11100 AOSTA Italy www.cogne.com Reference standard NORSOK M-650, Edition 4 Material designation and MDS No.: ASTM A479 - UNS S31803 - UNS S32205
NORSOK M-501 Edition 6, 2012, Surface Preparation and Protective Coating for application in the petroleum and natural gas industries. This JIP33 standardized procurement specification follows a common document structure comprising the four documents as shown below, which together with the purchase order define the overall technical specification
