SOLAR PAYBACK -TRAIN-THE-TRAINER SOLAR HEAT FOR
SOLAR PAYBACK - TRAIN-THE-TRAINERSOLAR HEAT FOR INDUSTRIAL PROCESSESEnergy EfficiencyFanny Hübner, M.Sc.Pedro Horta, Ph.D.Fraunhofer Institute for Solar Energy Systems ISESPB Train-the-Trainer WorkshopSão Paulo, 12-14 Nov 2019 Fraunhofer ISE/Foto: Guido Kirsch Fraunhofer ISEFHG-SK: ISE-INTERNALwww.ise.fraunhofer.de
ContentEnergy Efficiency in IndustryRationaleThermal ProcessesBest Available TechniquesStandardsEnergy AuditEMSEnergy ProfileEnPI’s2 Fraunhofer ISEFHG-SK: ISE-INTERNAL
ContentEnergy Efficiency in IndustryRationaleThermal ProcessesBest Available TechniquesStandardsEnergy AuditEMSEnergy ProfileEnPI’s3 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryRationaleEE regarded as the first step towards a reductionof energy intensity in Industryimproving industrial energy efficiency byimplementing best practicetechnologies (BPT) could reduce total finalindustrial energy demand morethan 25% [1]Industry stands for 25% of final energyconsumption (EU28, 2017) [2]Specific actions to contribute to EU goal of20% energy savings by 2020 set by the EUDirective on energy efficiency [3], translatedinto member States National Energy EfficiencyPlans [4]5 Fraunhofer ISEFHG-SK: ISE-INTERNAL[1] Saygin, D., Patel, M.K. and Gielen, D.J. (2010). GlobalIndustrial Energy Efficiency Benchmarking: AnEnergy Policy Tool, Working Paper, November 2010.[2] EUROSTAT, Final energy consumption, EU-28, 2017[3] DIRECTIVE 2012/27/EU OF THE EUROPEAN PARLIAMENT AND OFTHE COUNCILof 25 October 2012[4] fficiency-action-plans[5] RENEWABLES 2015 GLOBAL STATUS REPORT, REN21 (2018)[5]
Energy efficiency in IndustryRationaleEE regarded as the first step towards a reduction of energy intensity in Industrywhereas efforts have been developed from the 70 s at both political and technological levels, theremaining potential is still considerable[1]Long term energy efficiency economic potential by sector6 Fraunhofer ISEFHG-SK: ISE-INTERNAL[1] World Energy Outlook 2013 and Capturing the Multiple Benefits of Energy Efficiency, IEA (2014)
Energy efficiency in IndustryRationaleEE regarded as the first step towards a reduction of energy intensity in Industryit is cost-effective and various technologies exist which are suitable for different productionprocesses [1,2][2]7 Fraunhofer ISEFHG-SK: ISE-INTERNAL[1] Worrell, E. et al. (2009). Industrial energy efficiency and climate change mitigation, Energy Efficiency 2, pp.109-123. as cited in [6][2] Alcorta, L. et al. (2014). Return on investment from industrial energy efficiency: evidence from developingcountries, Energy Efficiency 7, pp. 43-53. as cited in [6]
ContentEnergy Efficiency in IndustryRationaleThermal ProcessesBest Available TechniquesStandardsEnergy AuditEMSEnergy ProfileEnPI’s8 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryThermal ProcessesWeight of different Industrial branches: EnergyIntensive Industries (EII)Iron and SteelChemical and PetrochemicalNon-metallic mineralsPaper & PulpGlassFinal energy consumption by industrialsector EU-28 (Mtoe).9 Fraunhofer ISEFHG-SK: ISE-INTERNAL[1] EERA JP EEIP, SP1 Presentation, Amsterdam, June 2015[1]
Energy efficiency in IndustryThermal ProcessesThermally driven processes present the largest shareof final energy use in IndustryElectricity stands for 31% of final energyconsumption in Industry [1]Electricity driven processes includeSurface deposition processes (electroplating,anodization, etc)Melting processes in Electric Arc FurnacesCooling and vacuumMotor driven systems (compressed air, pumping)Share of different energy sources in final energyconsumptions on the Industrial Sector, 2012(adapted from [1])Lighting10 Fraunhofer ISEFHG-SK: ISE-INTERNAL[1] Final energy consumption by sector and fuel, European Environment ment-2 (2015)
Energy efficiency in IndustryThermal ProcessesLow and medium temperature processes mainly in non-EII branches [1]11 Fraunhofer ISEFHG-SK: ISE-INTERNAL[1] C. Lauterbach, B.Schmitt, U.Jordan, K.Vajen; The potential of solar heat for industrial processes in Germany;Kassel University; June 2012
Energy efficiency in IndustryThermal ProcessesLow and medium temperature processes mainly in non-EII branches [1]12 Fraunhofer ISEFHG-SK: ISE-INTERNAL[1] C. Lauterbach, B.Schmitt, U.Jordan, K.Vajen; The potential of solar heat for industrial processes in Germany;Kassel University; June 2012
Energy efficiency in IndustryThermal ProcessesLow and medium temperature processes mainly in non-EII branches [1]13 Fraunhofer ISEFHG-SK: ISE-INTERNAL[1] C. Lauterbach, B.Schmitt, U.Jordan, K.Vajen; The potential of solar heat for industrial processes in Germany;Kassel University; June 2012
ContentEnergy Efficiency in IndustryRationaleThermal ProcessesBest Available TechniquesStandardsEnergy AuditEMSEnergy ProfileEnPI’s14 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryBest Available TechniquesImplementation of EE measures is already supported by different technologies and Best AvailableTechniques (BAT) are identified [1]Combustion:Reduction of flue gas temperatureRecuperative and regenerative burnersCombustion regulation and control (excess air, burner regulation)Oxy-firingThermal insulation15 Fraunhofer ISEFHG-SK: ISE-INTERNAL[1] Reference Document on Best Available Techniques for Energy Efficiency, Euriopean Commission F/ENE Adopted 02-2009.pdf
Energy efficiency in IndustryBest Available TechniquesImplementation of EE measures is already supported by different technologies and Best AvailableTechniques (BAT) are identified [1]Steam systems:Design of steam distribution networkThrottling devices and use of backpressure turbinesPreheating of feed-waterPrevention of scaling on HX surfacesThermal insulationRe-use of condensate and flash steam16 Fraunhofer ISEFHG-SK: ISE-INTERNAL[1] Reference Document on Best Available Techniques for Energy Efficiency, European Commission F/ENE Adopted 02-2009.pdf
Energy efficiency in IndustryBest Available TechniquesImplementation of EE measures is already supported by different technologies and Best AvailableTechniques (BAT) are identified [1]Heat recovery and cooling:Heat ExchangersHeat PumpsChillers and cooling systemsCogenerationSpace heating and cooling17 Fraunhofer ISEFHG-SK: ISE-INTERNAL[1] Reference Document on Best Available Techniques for Energy Efficiency, European Commission F/ENE Adopted 02-2009.pdf
Energy efficiency in IndustryBest Available TechniquesImplementation of EE measures is already supported by different technologies and Best AvailableTechniques (BAT) are identified [1]Drying, separation and concentration processes:Mechanical processesThermal drying techniquesRadiant energies18 Fraunhofer ISEFHG-SK: ISE-INTERNAL[1] Reference Document on Best Available Techniques for Energy Efficiency, Euriopean Commission F/ENE Adopted 02-2009.pdf
Energy efficiency in IndustryBest Available TechniquesIndustrial processes descriptions and specific BAT for several branches [1]Ceramic ManufacturingFerrous Metal ProcessingFood, Drink and MilkOrganic and Inorganic ChemicalsGlassNon-ferrous MetalsIron and SteelPulp, Paper and BoardTextiles 19 Fraunhofer ISEFHG-SK: ISE-INTERNAL[1] http://eippcb.jrc.ec.europa.eu/reference/
ContentEnergy Efficiency in IndustryRationaleThermal ProcessesBest Available TechniquesStandardsEnergy AuditEMSEnergy ProfileEnPI’s20 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryStandardsBAT include Energy Management Systems: ISO 50001 [1]Extensive to strategy, procedures, monitoring, managementBased on PLAN-DO-CHECK-ACT approachEnergy Audit complianceMonitoring systems compliance[2]21 Fraunhofer ISEFHG-SK: ISE-INTERNAL[1] ISO 50001 - Energy management. tandards/iso50001.htm[2] Guidebook for ISO50001 Energy management System, The Hong Kong Electronic Industries Association (2013)
Energy efficiency in IndustryStandardsEnergy Audits and Energy Management Systems under Article 8 of the Energy EfficiencyDirective [1]Implementation and Incentives (in Germany)Large Companies 250 employees and/or 50 Mio. turnover have to perform an Energy Auditaccording to DIN 16247 every 4 years or implement an Energy Management System according toISO 50001SME can receive up to 80 % funding for an Energy Audit according to DIN 16247Introduction to ISO 50002: How it fits into ISO 50001 family of standards [2]22 Fraunhofer ISEFHG-SK: ISE-INTERNAL[1] Eva Hoos, ENER C3 Energy Efficiency Directorate-General for Energy European Commission[2] Introduction to ISO 50002: How it fits into ISO 50001 family of standards Kit Oung
ContentEnergy Efficiency in IndustryRationaleThermal ProcessesBest Available TechniquesStandardsEnergy AuditEMSEnergy ProfileEnPI’s23 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEnergy AuditEnergy Audit is a management tool aiming the gathering of information enabling the achievementof improved energy efficiency targetsanalysis of critical pointsassessment of the current energy flowsassessment of overall energy productionassessment of energy consumers (processes and process cycles)determination of enhancement strategies and measures24 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEnergy AuditIncludes preparation, execution and analysis stepsPreparationdefinition of audit team (leader and members on the auditor and company sides)define targets, scope and audit criteriadiscuss measurement procedures and feasibilitydefinition of required information and accessScheduleAnalysis of previous audit results (when existing)25 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEnergy AuditIncludes preparation, execution and analysis stepsExecution: ENGAGE THE COMPANY RESPONSIBLES/TECHNICIANSIntroductory conferenceEvaluation of scope, audit scheme and scheduleCommunication control, roles and responsibilitiesCollection and assessment of informationDefine energy and environmental relevant areasList of sites to be inspected (major energy users, measuring points, documents, structuralalterations, expansions, )Audit boundaries (production, consumers, profiles)26 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEnergy AuditIncludes preparation, execution and analysis stepsExecution: ENGAGE THE COMPANY RESPONSIBLES/TECHNICIANSSite visit plansmeasurements in all relevant areascontrol energy users with high energy demandcheck existing measuring systemsdetect waste of energyexamine alternative energy supplydocumentation (pictures where necessary)27 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEnergy AuditIncludes preparation, execution and analysis stepsAnalysis:evaluation of processesdescription of internal and external interfacesprove consumptions with measurement results and key figuresanalyze energy reportsanalyze major consumersnonconformities (clarify where necessary)Recommendations (clarify where necessary)28 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEnergy AuditThe Audit report shall aim:action planningsuggestions for the implementationResponsibilities and resourcesShall include:Aim and scope of the audit (organizational and functional units; processes; period of time)Audit teamDescription of measurementsAudit criteria, findings and conclusionsdeadlines and implementation sites29 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEnergy AuditThe Audit report shall detail:Audit schemeSummary of the auditing process (including constraints, problems)Confirmation of audit targets where achieved in compliance with the audit schemeDescription of not covered areas, although they are within the scopeUnsolved disagreements between the involved partiesRecommendations for improvementsConcerted plans for follow-up actions (aims)Confidentiality agreement30 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEnergy AuditSome references:Guidance Note on Energy Efficiency idancenoteonenergyefficiencyauditing.htmlEINSTEIN Experts System for an Intelligent Supply of Thermal Energy in Industry and other LargeScale Applications: http://www.einstein-energy.netBest Available Techniques (BAT) reference documents (BREFs) from the European IntegratedPollution Prevention and Control IPPC Bureau: http://eippcb.jrc.ec.europa.eu/reference/Optimal Audit: e/19?task blogcategory31 Fraunhofer ISEFHG-SK: ISE-INTERNAL
ContentEnergy Efficiency in IndustryRationaleThermal ProcessesBest Available TechniquesStandardsEnergy AuditEMSEnergy ProfileEnPI’s32 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEMSThe cornerstone of good management is:Commitment from the top management; andDedication from the operating personnel.The ISM Code foundation is also based on this paradigm and requires:Management commitment.Staff/personnel empowerment.Continuous improvement.33 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEMSPDCA is the most basic framework for any management systemPlan: An action plan of the activities that need to bedone together with all relevant implementation details.Do: The implementation of theselected improvementmeasures.Check: Monitor the results ofthe implementation viaeffective data analysis andassessments.Act: The effectiveness of the plan isreviewed and new targets are set for next PDCA cycle.34 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEMSEnergy Management System ISO 50001 – Central IdeasTo offer support in the development of systems and processes which improve energy efficiencySystematic energy management leads to:Reduction of costsReduction of greenhouse gas emissionsDevelop a corporate energy policyDefine aims and processesTake into account necessary measures to improve outputSuccess is only attainable with the support of all departments, at all levels, including top-levelmanagement35 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEMSEnergy Management System ISO 50001 – Overview36 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEMSEnergy Management System ISO 50001 – Communication / motivationReduced costs and energy consumptionIncrease of productivity and competitivenessReduced CO2 emissions and Environmental protectionMore efficient workflowImprovement of the external representation of the companyImproved communication between different departments of the companyAwareness of all, which department needs specific amount of energyImplementation of measurements can be validated with all affected people before37 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEMSTypical obstacles and overcoming actionsInsufficient communication between departmentsrelevant departmentsInexistent transparencyAnalysis of energy flows, energy consumers and their responsible personIgnorance about legal requirementsLack of command authorityDevelopment and maintenance of a legal registryMust be covered by the energy managerLack of awareness & Lack of knowledgeemployees, proposals of employees38 Fraunhofer ISEFHG-SK: ISE-INTERNALwell mixed energy team with people from allPeriodical training of employees, conversations with the
ContentEnergy Efficiency in IndustryRationaleThermal ProcessesBest Available TechniquesStandardsEnergy AuditEMSEnergy ProfileEnPI’s39 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEnergy ProfileThe purpose of developing an energy profile of the organization is to understand the areas ofsignificant energy consumptionI.e. the buildings, equipment and processes which account for the greatest energy use or whichoffer the most potential for energy savingsThe identification of the energy profile is critical in understanding where energy is used within theorganization and forms the basis for prioritizing the efforts to reduce energy consumption.The organization that intends to implement an energy management system should start byestablishing its current position.40 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEnergy ProfileAnalyze energy use based on measurement and other dataHow much energy the organization consumes and its trends, changes, etc.Estimate how much energy will be consumed in the coming period, typically the next financialbudget period.Examine where energy is currently being sourced which will typically be a local utility companyand examine other potential sources including e.g. internal waste heat.Based on energy use analyses, identify the areas of significant energy useWhere the energy is being used, i.e. what are the significant consumers?What is driving the energy use? This is often difficult to determine but is very important.Which people have significant impact on energy use and identifies their relevant training needs.41 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEnergy ProfileEnergy consumption breakdown: Sankey diagramNitrogen factory260 [kW]LightingCompressed air80 [kW]190 [kW]VentilationAir cooling220 [kW]Other200 [kW]65 [kW]Electricity3165 [kW]530 [kW]220 [kW]50 [kW]Heat recovery2600 [kW]30 [kW]Heat recovery boiler6900 [kW]Direct process removals4000 [kW]Raw materialpreprocessing1400 [kW]520 [kW]Oxygen burner550 [kW]1630 [kW]LehrFloat bath1320 [kW]1110 [kW]Water coolingMeltingNatural gas3600 [kW]1300 [kW]1380 [kW]17730 [kW]1220 [kW]10620 [kW]42 Fraunhofer ISEFHG-SK: ISE-INTERNALRoom
ContentEnergy Efficiency in IndustryRationaleThermal ProcessesBest Available TechniquesStandardsEnergy AuditEMSEnergy ProfileEnPI’s43 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Energy efficiency in IndustryEnPI’sEnPIs are a quantitative index of energy performance as defined by the organization. The concept ofan EnPI can be used to compare organizational performance at different points in timeThe organization shall identify EnPIs to be used to determine energy performance and tosubsequently evaluate progress towards objectives and targets.The method(s) used for definition and update of the EnPIs shall be recorded.EnPIs shall be reviewed and compared to the energy baseline on a regular basis.Methods for defining EnPI will vary depending on the organization’s operations and complexity. EnPIshould be easy to understand which will aid its usefulness for sharinginformation and improving motivation to make improvements.44 Fraunhofer ISEFHG-SK: ISE-INTERNAL
Thank you for your Attention!Fraunhofer Institute for Solar Energy Systems ISEFanny Hübner, M.Sc.Pedro Horta, ofer.de45 Fraunhofer ISEFHG-SK: ISE-INTERNAL
ISO 50001 SME can receive up to 80 % funding for an Energy Audit according to DIN 16247 Introduction to ISO 50002: How it fits into ISO 50001 family of standards [2] [1] Eva Hoos, ENER C3 Energy Efficiency Directorate-General for Energy European Commission [2] Introduction to ISO 50002: How it fits int
May 02, 2018 · D. Program Evaluation ͟The organization has provided a description of the framework for how each program will be evaluated. The framework should include all the elements below: ͟The evaluation methods are cost-effective for the organization ͟Quantitative and qualitative data is being collected (at Basics tier, data collection must have begun)
Silat is a combative art of self-defense and survival rooted from Matay archipelago. It was traced at thé early of Langkasuka Kingdom (2nd century CE) till thé reign of Melaka (Malaysia) Sultanate era (13th century). Silat has now evolved to become part of social culture and tradition with thé appearance of a fine physical and spiritual .
On an exceptional basis, Member States may request UNESCO to provide thé candidates with access to thé platform so they can complète thé form by themselves. Thèse requests must be addressed to esd rize unesco. or by 15 A ril 2021 UNESCO will provide thé nomineewith accessto thé platform via their émail address.
̶The leading indicator of employee engagement is based on the quality of the relationship between employee and supervisor Empower your managers! ̶Help them understand the impact on the organization ̶Share important changes, plan options, tasks, and deadlines ̶Provide key messages and talking points ̶Prepare them to answer employee questions
Dr. Sunita Bharatwal** Dr. Pawan Garga*** Abstract Customer satisfaction is derived from thè functionalities and values, a product or Service can provide. The current study aims to segregate thè dimensions of ordine Service quality and gather insights on its impact on web shopping. The trends of purchases have
Chính Văn.- Còn đức Thế tôn thì tuệ giác cực kỳ trong sạch 8: hiện hành bất nhị 9, đạt đến vô tướng 10, đứng vào chỗ đứng của các đức Thế tôn 11, thể hiện tính bình đẳng của các Ngài, đến chỗ không còn chướng ngại 12, giáo pháp không thể khuynh đảo, tâm thức không bị cản trở, cái được
First Aid and Choking Train-the-Trainer Requirements Wisconsin Community-Based Care and Treatment Training Registry Page 5 University of Wisconsin-Green Bay General Train-the-Trainer Program Requirements Applicants for Train-the-Trainer prog
Good Practice The Community Payback Practice Guidance replaces previous editions of the ‘Community Payback Operating Manual’. It is not mandated unless specified and is provided as good practice, to enable providers to deliver a quality Community Payback intervention. Related contractual requirements are listed within text boxes throughout this
