CAT 3500 SERIES DIESEL GENERATOR SETS - Finning

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CAT 3500 SERIES DIESEL GENERATOR SETS

CAT 3500 SERIESWHAT’S YOUR APPLICATION?More than threedecades of improvinghow you power it.HEALTHCAREOur generator sets are trusted to provide anytime, fully integrated, standby power to someof the world’s largest hospitals. Extendedoil change intervals and easy-to-maintainpower systems mean less downtime formaintenance. With fast start times and theability of all 3500 generator sets to accept100 percent block load, power for your criticalloads will be restored within 10 seconds.DATA CENTERWe’re supplying power so data centersaround the world can seamlessly storeand deliver information at their clients’request. Our standby power is configuredto accommodate available space andenvironmental conditions: from openrooftops to crowded power rooms.And a customizable integrated systemensures non-stop power for an industrythat never sleeps.NUCLEAROur nuclear standby generator sets areengineered to meet specific regionalrequirements, from operation after a seismicdisturbance to radiation-resistant materials –backed with the documentation to prove it.It’s an industry with some of the most stringentstandards and we’re building to every one.UTILITIESWe’re providing continuous grid support tosome of the largest cities and most remotecommunities, covering daily demands, peaksand sags in power. Our prime and backupgenerator sets are designed for permanentor temporary installation, capable of runningin any environment. With leading fuelefficiency and low life cycle costs – it’s asmarter way to supply power.MININGOur generator sets are a prime powersource for mining operations acrossthe globe. Far from available grid power,we’re supplying the energy thatproduction relies on. Our field-testedpower capabilities and reliability makeus a preferred power source for workin some of the most extreme climates.

WE’RE TAILORING POWER TO YOUR OPERATION –WHEREVER IT IS.Dubai, United Arab EmiratesROAD AND TRANSPORT AUTHORITY (RTA)/DUBAI METROThe Dubai Metro system consists of a Red and Green line, spanning 46 miles(75 kilometers) with 47 stations. Backup power was needed to provide emergencypower to the electric rails. Eight Cat 3516 generator sets and eight Cat 3512generator sets were installed as standby power for the electric rails responsiblefor the commute of 170,000 passengers a day.Nashville, TennesseeVANDERBILT UNIVERSITY MEDICAL CENTERA leader in teaching and medical research, Vanderbilt University Medical Center(VUMC) needed backup systems to power acute, around-the-clock medical care.Four Cat 3512B generator sets and two 3512C generator sets were installed,providing 4500 kW with the capability to switch from main to backup units within10 seconds of any interruption. New power systems were equipped to matchstrict noise, exhaust and fuel storage requirements.uuBudapest, Hungary“One of the main entrances to our clinic is directlyacross from this plant . we start our generator sets up,and no one even looks over to see what’s happening.It’s truly impressive.”— Chris BucknerLead Electrical Engineer with VUMC’sOffice of Space and Facilities PlanningOntario, CanadauSanto Domingo, Dominican RepublicCENTRO CUESTA NACIONAL (CCN)Nashville, TennesseeuProne to heavy wind, rain and hurricane conditions capable of wiping out powerfor weeks, CCN installed two Cat 3512 diesel generator sets, producing up to1,500 kW. The units are part of a Cat fleet supporting the company’s headquarters,as well as a 65,000-square-foot distribution facility, in the event of a power outage.uSanto Domingo,Dominican RepublicMoose Deer Point, Ontario, CanadaNIIGON TECHNOLOGIES LTD.Jakarta, IndonesiauDubai, UnitedArab EmiratesThis state-of-the-art injection mold manufacturing company, Niigon, needed primepower to replace the unpredictable supply from the local grid. Niigon installed aCat 3516 generator set producing 1,500 kW, in addition to a fleet of other Cat powersystems to keep the factory running 24/7, free from costly disturbances.Budapest, HungaryDOCLERWEB DATA CENTERProviding co-location server hosting and application hosting to hundreds of customersaround the world, DoclerWeb needed a standby power system capable of steppingin during even minor voltage sags or spikes. The company installed a Cat 3516B-HDdiesel generator set, producing 2,500 kVA of low maintenance, cost-effective power.Jakarta, IndonesiaP.T. SUMMARECON AGUNG/SUMMARECON MALL BEKASISummarecon Mall Bekasi is a modern shopping center located in West Java, Indonesia,part of the upcoming integrated commercial zone, east of Jakarta in the city of Bekasi,Indonesia. Four units of Cat 3516B-HD diesel generator sets provide a total of 8,000 kVAstandby power for the family-centric mall with over 80,000 square meters of space forover 220 tenants and stores, spread across four floors.

CONTINUOUS POWERFOR THE MOSTCRITICAL OPERATIONS.“Reliability and service are the two biggest reasonswe chose Cat products for our power needs. I sleepbetter at night knowing Cat generator sets are on the job.”— Pat Kear, Assistant Engineer for Cape Fear Valley Medical CenterEven though Cape Fear Valley Medical Center is located nearly 900 miles(1,450 kilometers) from New Orleans and 90 miles (145 kilometers) inland fromthe Atlantic Ocean, in 2005 Hurricane Katrina had a significant impact on itsfacility management team.The medical center had always been proactive in emergencypreparedness but, after hearing of several hospitals without functioningemergency backup power systems, Cape Fear upgraded their emergencysystem. They purchased four Cat 3516C generator sets and parallelingswitchgear to power critical loads in the event of a natural disaster. The unitsare capable of producing 10 MW of power and have additional fuel stored onsite for 114 hours of operation. A Supervisory Control and Data Acquisition(SCADA) system enables power units to be remotely monitored at all times.

WHAT’S YOURDEMAND?DISCOVER A GENERATOR SET – MADE TO TAKE IT ON.Cat 3500 Series diesel generator sets contain four-cycle diesel engines andprovide leading startup capabilities. Our power systems are built to yourindustry’s crucial conditions, demands, emissions standards and footprint.And every generator set installed comes backed by our global dealer network,offering genuine parts and on-site service.PROVENPERFORMANCEFLEXIBLECONFIGURATIONSWe have over 150,000 engines in the field.Make our engines meet your needs. WeThey’re trusted to power applications rangingoptimize engines to minimize fuel consumptionfrom generator sets to trains, from boats to trucks.or emissions output, depending on yourRELIABLE POWERrequirements. Select from optional attachmentsTHE CAT 3500 SERIES LINEUPYOU DECIDE THE DETAILS. WE’LL BUILD IT.EPA TIER 4 FINAL / EMERGENCY STATIONARY EXEMPT (ESE)RATINGS (ekW)60 HZ MODELPERFORMANCE STRATEGYSTANDBYMISSION CRITICALPRIMECONTINUOUS3512C1500150013601230EPA ESE3516C2000200018251650EPA ESE3516C-HD2500250022502050EPA ESE3516C-HD200020001825—Tier 4 Final3516C-HD2500250022502050Tier 4 FinalLOW FUEL CONSUMPTION / LOW EMISSIONSRATINGS (ekW)60 HZ MODELPERFORMANCE STRATEGYSTANDBYMISSION CRITICALPRIMECONTINUOUS3512110011001000890Low Fuel Consumption35121250125011351010Low Fuel Consumption3512B140014001275—Low Fuel Consumption, Low Emissions3512B1500150013601230Low Fuel Consumption, Low Emissions35161750175016001450Low Fuel Consumption3516B2000200018251640Low Fuel Consumption, Low Emissions3516B22502250——Low Fuel Consumption, Low EmissionsLOW FUEL CONSUMPTION / LOW EMISSIONSRATINGS (kVA)50 HZ MODELSTANDBYMISSION CRITICALPRIMECONTINUOUSPERFORMANCE STRATEGYto fit your application, including high ambient35121250125011501000Low Fuel ConsumptionOur generator sets have quick start capabilities andradiators, heavy-duty air cleaners and35121400140012751206Low Fuel Consumptionare designed to recover from a 100 percent blockon-package paralleling controls. And customize3512B150015001360—Low Fuel Consumption, Low Emissionsload. And every platform is built, inspected and testedyour power with output voltages ranging from 220V3512B1600160015001320Low Fuel Consumption, Low Emissions3512B-HD175017501600—Low Fuel Consumption, Low Emissionsto Caterpillar reliability and durability standards.to 13,800V at 60 Hz and 220V to 11,000V at 50 Hz.3512B-HD1875187517001500Low Fuel Consumption, Low Emissions35162000200018251600Low Fuel Consumption3516B2250225020001750Low Fuel Consumption, Low Emissions3516B-HD2500250022752000Low Fuel Consumption, Low Emissions3516C-HD275027502500—Low Fuel Consumption, Low Emissions

ENGINEERING EVERY COMPONENT FOR THE MOSTCRITICAL POWER NEEDS.CAT 3500 SERIES ENGINESThe 3500 Series engine platform is based on over 30 years of experience and is available in a number of configurations.From the mechanical engines that provide reliable operation to advanced electronic engines that can be optimized foreither low emissions or low fuel consumption, there is a 3500 Series engine that will meet your needs.EMCP 4CONTROL PANELThe 3500 Series generator set features theEMCP 4 series control. The EMCP 4controllers provide engine and generatormonitoring, control and protection.Modbus communications over optionalEthernet provide a high-speed connectionfor remote monitoring. The EMCP 4.3 and4.4 controllers provide larger displaysand multi-generator set paralleling.COOLING SYSTEMSThe cooling system design hasbeen matched to the performancecharacteristics of the engine. Thedesign includes a 4 C temperature riseacross the engine and a fouling factorto ensure performance for the life ofthe generator set. Package-mountedradiators are available for standardand high ambient installations.GENERATORSThe generators have been specifically designed to workwith the 3500 Series engine. Generators are available incost-effective, random-wound configurations to robustform-wound generators for harsh environments.Generators are available in a wide range of voltages,from 220V to 13,800V at 60 Hz and 220V to 11,000V at 50 Hz.GENERATOR TERMINAL BOXA number of extension boxes are available to enable the generator set to be configured to your needs. The terminalbox allows for right-hand, left-hand, or rear access, with both top and bottom cable entry. The extension boxessupport a plethora of circuit breaker options, including a full range of UL-listed and IEC-certified options.

PROVIDING ASEAMLESS POWERSUPPLY.INTEGRATED SYSTEMS1UNINTERRUPTIBLE POWER SUPPLY (UPS)Surges, sags, spikes and failures aren’t options, because when itcomes to your business, every second counts. The Cat UPS storagewith flywheel energy provides immediately available power toride through disturbances and conditions power from the source.When integrated with other Cat products – including generatorsets, Automatic Transfer Switch (ATS) and switchgear – you can beassured of the cleanest, most reliable source of power protection.ADVANTAGES OF THEFLYWHEEL UPS TO YOU: 98 percent total flywheel system efficiency Lower operating/maintenance/replacement costs Smallest available footprint Complete system capable of operating at 40 C;no need to upsize HVAC systems Industry leading Total Cost of Ownership (TCO)2ADVANTAGES TO YOU: Available in sizes from 40 to 5,000 amps in 2, 3 and 4 pole configurations Contactor and circuit breaker based solutions for flexible coordination Open, closed and delayed transition designs available to meetyour specific needs Bypass / Isolation type ATS (UL/IEC type)- ATS and bypass mechanisms rack in/out with door closed tomaximize operator safety- Load is not interrupted during bypass operation- Interchangeable ATS and bypass mechanisms provide theutmost in redundancy- Full automatic mode functionality is maintained with ATS in bypass4No matter your location, a custom package containing Cat electricpower equipment can meet your project specific needs. We’ve designedenclosures to withstand the most extreme environments and to providesolutions for your most complex design issues. Caterpillar can providethe flexible resources to design and procure parts not available in ourstandard price list, so that you can meet and exceed your project goals.PARALLELING SWITCHGEARThe amount of control you need changes depending on the demand.That’s why, for simple or complex applications, Cat switchgear providesparalleling capability for multiple generator sets, with single or multiplepoints of utility connection.Our switchgear also provides a single point of monitoring and controlof your complete solution, including Cat ATS and Cat UPS. When youcombine Cat switchgear with Cat generator sets, you get an integratedsolution that meets your unique requirements.ADVANTAGES TO YOU: Available 208 V to 35 kV Intuitive and easy-to-use graphical operator interface (minimizingpotential for operator errors, and integrating other elements of yourCat system such as generator sets, ATS and UPS) Redundant communications bus and distributed control processingensure the utmost in reliability for your business Automated reporting capability, including generation of customreports and real-time PUE Available in a broad array of configurations, including highlycustomized designs, developed to address specific site requirements3AUTOMATIC TRANSFER SWITCH (ATS)To ensure you have the power you need, a fully integrated systemdesigned to operate together is crucial. And if your first indicator –your ATS – isn’t reliable, your entire system can be compromised.Caterpillar offers you a broad range of transfer solutions and ATSproducts designed for mission critical applications. These transferschemes can be arranged to suit any application from simple to highlycomplex multiple ATS/generator set switchgear systems.CUSTOM PACKAGING SOLUTIONSADVANTAGES TO YOU: Accountability for entire package and system integration Complete set of documentation from single provider Reduction of inventory carrying costs and labor resources Ability to leverage global Cat parts and service network Worldwide Caterpillar warranty5CONTROLS – EMCP 4The EMCP 4 controllers feature the reliability and durability you havecome to expect from your Cat equipment. EMCP 4 is a scalable controlplatform designed to ensure reliable generator set operation, providingextensive information about power output and engine operation.These systems can be further customized to meet your needs throughprogramming and expansion modules.ADVANTAGES TO YOU: Intuitive navigation and configuration Advanced telemetry capabilities for remote communications toensure safety for operators Complete engine and generator monitoring, protection and control Generator protective relays, including over/under voltage, over/underfrequency, over current and reverse power Communication options over Modbus and Ethernet Expansion modules, including local annunciators, remoteannunciators, input/output and generator temperature monitoring13245

PROTECTING YOUROPERATION WITHEXPERT SUPPORT.FINANCING SERVICESEXTENDED SERVICE COVERAGE (ESC)Whether you’re installing an entire fleet or adding units forYour ESC offers transferable coverage beyond theredundancy, Cat Power Finance can offer you customizedstandard warranty period for all Cat Electric Powerpayment plans and competitive rates. We’re in a betterequipment. ESC protects against unexpected repair bills,position than any bank or lender to value equipment andand offers a hedge against rising parts and labor costsstructure options: from project to structure financing,by providing 100 percent parts and labor reimbursementleasing to general financing. We’re working to make ourfor covered components, less any applicable deductible.solutions match your needs and fit your schedule.The broad range of coverage options, which can be“Contractual issues on projects like this can makeor break the deal. Our dealer understood TVA andour rate structures and how to negotiate with theutility department, as well as our customers.”Mike AllmandPresident and CEORipley Power and Light Utilitiescustomized to suit your individual needs, combined withPARTS AVAILABILITYsimple pricing terms, provides confidence and peaceYour Cat dealer is equipped with a parts inventory andof mind toward your power system’s performance.access to the global Cat parts network to fulfill 98 percentof parts orders within 24 hours from the time of order.We know that having the right parts on hand is crucialto keep your power system running, so we also provide24/7 access to information at parts.cat.com. Here you willfind videos, reference material and specs on Cat original,Classic and remanufactured parts, as well as informationon repair and maintenance parts for your Cat ElectricPower products, all manufactured to original equipmentspecifications and recommended by Caterpillar.CUSTOMER SUPPORT AGREEMENTS (CSA)Your CSA is an individualized arrangement betweenyou and your Cat dealer that helps you maintain yourproducts while lowering your cost per unit of production,regardless of the size or age of your product. Agreementsare tailored to fit your business needs and can range fromsimple preventive maintenance kits to sophisticated totalcost performance guarantees. No matter which optionyou choose, you can be assured that your Cat dealerwill provide you with the careful planning and ongoingattention that will help you succeed.“We chose Cat generator sets because oftheir reliable performance and economicalfuel consumption. The service and partsavailability provided by Caterpillar dealerP.T. Trakindo Utama was great. Summeraconnever had any significant issues but if wehad any concerns, Trakindo immediatelyresponded and sent a technician.”Yamin LiliesDirector of P.T.Summarecon Agung, Tbk.“They provide a true turnkey package for usand, as far as service, they are right on topof everything. That’s a big issue for me — tomake sure our system is maintained properly.Our dealer takes care of that through apreventive maintenance contract.”John BlanchardManager of Computer OperationsAlbertsons Data Centers

LEXE0780-00 November 2014 2014 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT, their respective logos,Classic, “Caterpillar Yellow,” the “Power Edge” trade dress, as well as corporate and productidentity used herein, are trademarks of Caterpillar and may not be used without permission.

3516B 2250 2250 2000 1750 Low Fuel Consumption, Low Emissions 3516B-HD 2500 2500 2275 2000 Low Fuel Consumption, Low Emissions 3516C-HD 2750 2750 2500 — Low Fuel Consumption, Low Emissions PROVEN PERFORMANCE RELIABLE POWER FLEXIBLE CONFIGURATIONS DISCOVER A GENERATOR SET – MADE TO TAKE IT ON. THE CAT 3500 SERIES LINEUP YOU DECIDE THE DETAILS.

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