CAMOPLAST ATV T4S TRACK SYSTEM
CAMOPLASTATV T4STRACK SYSTEMFOR ATV2015USERMANUAL1099-01-1025 - VERSION
Camoplast Solideal Inc.4162, Burrill - Local AShawinigan, (Québec) G9N 0C3 CANADAE-mail: atvtracksystems@camoplastsolideal.comWebsite: www.camoplastsolideal.comIMPORTANTPlease read carefully each part of this document as well as modelspecific Installation Guidelines prior to assembling, installing andusing the track system.IMPORTANTThe way the Camoplast Hi-Performance Tracks Camoplast ATV T4Strack system is used has a direct link with the longevity of thesystem components. Sportive driving, rapid direction changes andrepeated fast turns (more specifically on power steering vehicles)are not advised. These driving styles increase risk of derailing andcan cause premature wear and or major breakdowns on the tracksystem which will not be covered under normal warranty.Original noticeTranslations in other languages available at www.camoplastsolideal.comand MC are trademarks of Camoplast Solideal Inc.All rights reserved. 2015 Camoplast Solideal Inc.Printed in Canada.
TABLE OF CONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4HINTS AND TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4OFFSETS SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5USER NOTICE AND DISCLAIMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6USING THE ATV WITH TRACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8INSTALLATION, REMOVAL AND RE-INSTALLATION . . . . . . . . . . . . . . . . . . . 18ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22INSTALLATION OF A RUBBER TRACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38BREAK-IN PERIOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40REPLACEMENT OF A WHEEL WITH EXTRACTOR . . . . . . . . . . . . . . . . . . . 41MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58WEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 592-YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69TECHNICAL SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70’’CE’’ DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 731099-01-1025 - VERSION D
INTRODUCTIONINTRODUCTIONThank you for choosing the ATV T4S, a CamoplastHi–Performance ATV Track System, (hereinafter referred to asthe "System"). You have made the right choice. This system willprovide you with all the traction, performance and durability yourequire for recreational or work purposes and allows foroperation in winter conditions as well as fall and springconditions. This track system for quads (hereinafter referred toas "ATVs") provides exceptional floatation with very low groundpressure. Its strong lightweight steel frame (30 kg), its internalsprockets, adapted to the vehicle’s capacity, and its track,specifically designed for ATVs, make it the best system on themarket.SAFETYThis guide uses the following symbols to emphasize particularinformation : WARNINGIndicates a potentially hazardous situation which, if notavoided, could result in death or serious injury.CAUTION: Indicates a potentially hazardous situation which, ifnot avoided, may result in damage to vehicle and track systemcomponents.NOTE: Indicates supplementary information.1
SAFETYWARNING STICKERSOn track system frames, you will find the warning stickersshown in the illustration below. Read the stickers carefully andunderstand them before using the track systems. They containimportant information about safety and proper operation of thetrack systems.Do not remove the warning stickers from the frame. If asticker is damaged, have it replaced by an authorizedCamoplast Hi–Performance Tracks dealer.GENERAL WARNING.2
SAFETYUSER MANUAL - Every user must read theUser Manual before attempting to operate avehicle equipped with track systems. If tracksystems are sold or in any way tranferred toa new user, the User Manual must also betransferred to the new user.MOVING PARTS - Hands or fingers caughtbetween moving parts of the equipmentpresent a danger to life or limb. Turn motoroff before servicing track systems."MAINTENANCE SCHEDULE" SECTIONOF USER MANUAL - Follow instructionscontained in the Maintenance Schedulesection of the User Manual to ensure safeand long–lasting operation of track systems.TENSIONER WARNINGTENSIONER BOLT WARNING - If track tension adjustment is required,do not loosen the tensioner assembly bolt under any circumstance. Thebolt is used to assemble and align the tensioner with the frame.Tensioner re-alignment is necessary if this bolt is loosened.3
GENERAL INFORMATIONGENERAL INFORMATIONAll figures, information or photos presented in this documentare up to date at the time of publication. However, they maychange without notice.Read and follow indications of the ATV user manual andinstallation guidelines carefully. Their contents remainsapplicable after installating of the System.This document should be read by every person who drives theATV equipped with the System.This document is an integral part of the System. Pass it alongto any new System owner.Consult legal authorities where you drive your ATV equippedwith the System before usage to ensure that you respect allapplicable laws and regulations.ATV track systems are designed to reduce ground pressureand increase vehicle traction. However, during normaloperating conditions, vehicle speed will be reduced, comparedto a wheeled vehicle.HINTS AND TIPSBefore leaving for an excursion, make sure you have thefollowing within arms reach : 13 mm, 14 mm, 15 mm, 16 mm,17 mm, 18 mm and 19 mm wrenches and sockets, one axe,one shovel, one tow cable, a lifting jack and one adjustablewrench.Generally, the slower you go, the better the traction will be.For riding or excursions on unknown, or remote terrain, makesure you have a cellular phone or satellite phone, a first aid kitand spare parts in your possession.When driving off trails, always be cautious to the presence ofhidden obstacles.When driving in deep snow, do not intentionally spin the track(tracks keep on turning while the vehicule does not).This couldcause the vehicle to get stuck.4
OFFSETS SPECIFICATIONSOFFSETS SPECIFICATIONSInstallation of track systems on a vehicle creates offsets inlength, height and width. These offsets are illustrated in thefigure below and their dimensions are specified in theaccompanying table.51Offset(length)Front:24 in (609 mm)Rear:27 in (685 mm)2Offset(width)Polaris:7 in (178 mm)Other models:6 in (152 mm)3Offset(height)Original tire: 24 in3 in (76 mm)
USER NOTICE AND DISCLAIMERUSER NOTICE AND DISCLAIMERThe Camoplast ATV T4S System was initially designed to beused in winter conditions and was then adapted to be used infall and spring conditions.This document holds important information regarding driving anATV equipped with the Camoplast ATV T4S System byCamoplast Hi-Performance Tracks. It is mandatory that everyuser takes the time to carefully read, understand and thenconsult this reference manual and user guide as well as theATV owner's manual as needed. When purchasing either a newor used track System, the user must obtain all documentationrelated to the System, including manuals and guides related tothe ATV on which the System is installed. If need be, contactthe Camoplast Hi-Performance Tracks products dealer nearestto you to obtain any additional information. You may alsoconsult the Camoplast Solideal Web site atwww.camoplastsolideal.com and call our technical support byemail at atvtracksystems@camoplastsolideal.com.Camoplast Hi-Performance Tracks believes that there arecertain risks related to the installation and use of the System.Our experience shows that the System is safe. However, theuser must be aware of the risks related with driving an ATV withthe particularities of this type of System. The ATV driver must,at all times, respect all applicable laws and regulations, theindications of the System manufacturer and the indicationsfrom the vehicle manufacturer fixed by law, namely when agerestrictions exist and ATV base equipment is required(headlights, flashers and brake lights, rearview mirror, etc.).The user must always wear adequate safety equipment, suchas a helmet, safety glasses (or visor), protective clothing, bootsand gloves. It is understood that driving while impaired orintoxicated presents a danger for the ATV user and others andis against the law.The System consists of many moving parts, includingtransmission wheels. If an object lodges itself or becomesjammed into the System and blocks the track, it is mandatory tostop the engine and the vehicle and apply the security brakebefore removing object said. By avoiding to do so, the userexposes himself to sudden movement of the ATV or tobreakage of a part or component coming from the System,which could cause severe injuries. It is also very important towear full length clothing and always avoid hanging or stringyaccessories.Driving an ATV equipped with such a System requiresparticular precautions and a knowledge of proper drivingtechniques of such vehicles. An evaluation by the user of theconditions and terrain (state of the ground, grade of hill, densityof snow, etc.) is equally essential.6
USER NOTICE AND DISCLAIMERAn ATV equipped with a System cannot compete and/or beused to perform stunts, acrobatics or other exploits, as thesecould result in loss of control or severe injuries.Insufficient knowledge of an ATV during down hill riding, climbsand crossing of obstacles and turns can result in tipping or rollover, and can cause severe injuries.Carrying a passenger, a load or attaching a tow can cause theATV to be less stable, and affect driveability. Unless otherwiseprescribed by law and by the ATV manufacturer, you must notcarry a passenger, loads or tow any objects.The installation of a System: Increases ground clearance. Changes the center of gravity. Increases the ATV width and weight. Reduces ground pressure.These parameters will effectively change driving characteristicsof an ATV equipped with the System.Consequently, it is highly recommended that the user adapthis driving style to the new characteristics mentionedabove. The driver must always use caution when he crossesobstacles, circulates through narrow paths, meets vehiclescoming in the opposing direction, etc.As it was designed, the System will considerably reduce theATV top speed and can falsify the speedometer. Generally, theSystem transmission wheel diameter is less than that of the tire.Therefore, the vehicle speed will be less than that actuallydisplayed. Whether the ATV is equipped or not with the System,users must always adapt the speed to actual driving conditions.Users must never exceed speed limits or drive faster than theircapacities allow. Excessive speed remains one of the maincauses of severe accidents on ATVs.Camoplast Hi-Performance Tracks is proud to offer ATVconversion kits within its wide range of products. ATV TrackSystems are not only reliable, but safe. However, there are risksinherent to driving an ATV equipped with the System. It istherefore very important that any driver familiarizes himself withproper driving techniques of an ATV equipped with a System,and that he adapts his driving to his level of experience andcontinually evaluates operating conditions and terrain to safelyand efficiently make the best of these CamoplastHi–Performance ATV track systems.7
USING THE ATV WITH TRACKSUSING THE ATV WITH TRACKSWhen operating a vehicle equipped with track systems, it isimportant to observe the safety recommendations. As driving avehicle equipped with track systems is different from driving avehicle with wheels, it is strongly recommended that the safetyguidelines provided below are followed to prevent anyaccidents and serous malfunctions that could affect theoccupants, the vehicle or to the track systems for occurring.NOTE: Non-compliance with usage recommendations can lead toa warranty claim refusal.Pre-use inspection WARNINGBefore each ride make sure that all wheels and movingparts of the system are free and that they are not frozen orstuck onto the frame.8
USING THE ATV WITH TRACKSSteep descents WARNINGIt is not advisable to change direction during steepdescents. This can lead to a serious malfunction of theATV’s steering system and track systems. During a steepdescent, it is advisable to keep the handlebars in a forwarddirection and to begin turning when the ATV is on flatground, thus to avoid subjecting the vehicle componentsand the system to any high stress.9
USING THE ATV WITH TRACKSDescending and being stuck in reverse WARNINGIf the rear track systems get stuck in the snow, avoidmoving or towing the vehicle in reverse to ease it from itsposition, as this could lead to a malfunction of the systems.If possible, move it in the forward direction to free it fromthe snow. It is advisable to remove the snow from the top ofthe rear track systems and to compact it using your feet,behind the systems to dislodge the track. Shovelingremains the best alternative in this situation.10
USING THE ATV WITH TRACKSTowing a vehicle out of the snow WARNINGIf your vehicle must be towed out of the snow, never tow itin the direction in which it sank. Tow the vehicle in thedirection of the trail it left as it became stuck.11
USING THE ATV WITH TRACKSDriving over an obstacleDriving over a steep ridge WARNINGIt is not advisable to attempt to drive over an obstacle, sucha tree trunk, a big rock or a steep ridge that could lodgeitself between the front and the rear track systems andimmobilize the vehicle. The best option remains to bypassthis type of obstacle.12
USING THE ATV WITH TRACKSDriving over an obstacle taller than 12 in [30 cm] WARNINGDriving over an obstacle more than 12 in [30 cm] high, suchas a tree trunk, stump or big rock, is sometimes impossible.If the situation occurs, insert a log or appropriately sizedrock to lower the height of the obstacle and facilitatedriving over it.13
USING THE ATV WITH TRACKSLoading a vehicle into and unloading it from a truck WARNINGWhen a vehicle is being loaded into or unloaded from atruck box, it is extremely important to ensure that the fronttracks do not grip the locking gudgeons of the truck’stailgate as this could cause them to tear.14
USING THE ATV WITH TRACKSJumping WARNINGJumping with vehicles equipped with track systems is notrecommended. These systems were not designed to carryout this type of operation. An ATV equipped with thesystem must never be used for the following activities:races, rallies, jumps, stunts, acrobatics or any otherextreme applications.15
USING THE ATV WITH TRACKSLocation of the towing cable WARNINGIf your vehicle must be towed out of the snow, never securethe cable on the track systems to tow the vehicle, thetowing cable must be fixed on the vehicle frame.Special recommendations WARNINGThe driver must remain vigilant and cautious at all times.Powder snow and mud can hide dangerous obstacles. WARNINGThe driving characteristics of your ATV will change with theinstallation of the System. It is important to take the time tobecome familliar with the Systems. WARNINGIt is the driver’s responsibility to verify that the air intake ofthe vehicle is well adapted to weather conditions and is notblocked by snow accumulation. WARNINGWhen travelling in groups, people following vehiclesequipped with track systems should by warned, as thetracks can propel dangerous objects. Be especiallycautious on “rocky” trails. WARNINGAdapt your driving style to surrounding conditions(weather, traffic, etc.) and to your driving abilities.16
USING THE ATV WITH TRACKS WARNINGAllow for a greater braking distance and periodically applythe brakes while driving to prevent ice buildup on brakecomponents. WARNINGAlways follow the ATV manufacturer's safety rules andrecommendations regarding, for exemple passengerstransportation, maximum loads, etc. WARNINGIt is the driver’s responsibility to follow the recommendedmaintenance schedule described in this manual.17
INSTALLATION, REMOVAL AND RE-INSTALLATIONINSTALLATION, REMOVALAND RE-INSTALLATION WARNINGNever place parts of your body under the vehicle unless it issecurely placed on appropriate stands. Severe injuriescould occur if the vehicle collapses or moves. Do not use alifting device as a secure stand.Always follow good shop practices. The place where you will beworking must be security, clean, bright and well ventilated. Ifyou are to use a floor jack, never use it as a stand. Always useappropriate stands. To avoid vehicle movement duringoperations, place blocks behind wheels that remain in contactwith the ground. These recommendations also apply whenremoving parts. WARNINGBefore beginning the installation, ensure you that thevehicle is immobilized and that the engine is stopped. WARNINGTo avoid any potential burn injury, allow the engine andexhaust pipes to cool before beginning installation of thesystem.Read this manual before proceeding with the installationwork. Read the Installation Guidelines included with theSystem for installation instructions dedicated to your ATVmodel.When the system is removed and when the wheels arereinstalled on vehicle, make sure that you reinstall all theoriginal components (wheels, guards, etc.) as they wereinitially on the vehicle.18
INSTALLATION, REMOVAL AND RE-INSTALLATION WARNINGTo avoid any injury during manipulation of the systems, werecommend handling the systems with hands placed on theframe at the positions shown in the figure below.InstallationExecute all tasks described in the vehicle model‘s InstallationGuidelines. Then, proceed to adjust the angle of attack,alignment and track tension as described in this manual. Testdrive the ATV and the adjustments must be verified a secondtime after the first use, re-adjust as required.RemovalCAUTION: Leaving anchor brackets attached to suspensionarms or anti-rotation bars attached to the skid plate when theATV operates on wheels can result in grave damage to thevehicle. Never leave components other than the skid plate andfoot rest reinforcement parts.19
INSTALLATION, REMOVAL AND RE-INSTALLATIONAt the front: Unbolt the top (1) and bottom (2) part of anchorbracket assembly and remove it from the suspension arm.NOTE: Leave anchor bracket (2) attached to the stabilizing rod (3).Figure 1 Remove track systems. Re-install wheels.At the rear on an independent suspension: Same procedure as the front.At the rear on a rigid axle suspension: Unbolt anti-rotation arm from the skid plate under thevehicle or from any other anchor point on the vehicle.NOTE: Leave the skid plate in place. Remove track systems.
USER MANUAL - Every user must read the User Manual before attempting to operate a vehicle equipped with track systems. If track systems are sold or in any way tranferred to a new user, the User Manual must also be transferred to the new user. MOVING PARTS - Hands or fingers caught between moving parts of the equipment present a danger to life .
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WARNING STICKERS On track system frames, you will find the warning stickers shown in the illustration below. Read the stickers carefully and understand them before using the track systems. They contain important information about safety and proper operation of the track systems. Do not remove the warning stickers from the frame. If a
read this manual together with tips for th e atv rider carefully and complete-ly before operating your atv. make sure you understand all instructions. pay close attention to the warning and notice labels on the atv. this atv, and any other atv over 90 cc, should not be ridden by anyone under 16 years of age.
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3. Attach snow plow assembly to ATV Mount Tusk SubZero Snow Plow assembly to the Tusk Plow Mount Plate that has been previously mounted to the ATV. Slide the push tube under the ATV. Line up the mounting tabs with the plow mount bracket and insert the straight pin and hairpin clip.
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