Series 90 Pump Electrical Displacement Control (EDC .

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MAKING MODERN LIVING POSSIBLEElectrical InstallationSeries 90 PumpElectrical Displacement Control(EDC)powersolutions.danfoss.com

Electrical InstallationS90 EDCRevision historyTable of revisions2DateChangedRevSeptember 2015Minor correction to layoutBBAugust 2015Converted to Danfoss layoutBASeptember 2010PWM frequency recommendationBASeptember 2007Maximum current specification corrected in tableABApril 2007First editionAA11022666 Rev BB September 2015

Electrical InstallationS90 EDCContentsLiterature referencesProduct overviewElectrical installationS90 Pump EDC literature references.4Latest version of technical literature. 4Product image. 5Nomenclature. 5Theory of operation.6Pump displacement versus control current. 6Hydrostatic drive line power.6Hydraulic schematics. 7Electrical specifications. 7Pinout.8Pin compatibility.8S90 EDC input/output matrix.9Mating connector.911022666 Rev BB September 20153

Electrical InstallationS90 EDCLiterature referencesS90 Pump EDC literature referencesLiterature titleDescriptionLiterature numberS90 Axial Pumps Technical InformationComplete product electrical 520L0603and mechanicalspecificationsS90 EDC Control Compliant Function Block User ManualCompliant function blockset-up information11022912Latest version of technical literatureDanfoss product literature is online at: 2666 Rev BB September 2015

S90 EDCElectrical InstallationProduct overviewProduct imageS90 Pump EDCNomenclature90ARCMPJGNFLHTWYZKM module - EDC control optionsOptionDescriptionKAElectrical Displacement ControlKPElectrical Displacement ControlOnly certain control options for the Series 90 pump utilize the Electrical Displacement Control (EDC).Please refer to the pump’s nomenclature to determine if the pump is equipped with the proper option.The nomenclature can be found on the pump’s name tag.11022666 Rev BB September 20155

Electrical InstallationS90 EDCProduct overviewTheory of operationThe electric displacement control uses an electrohydraulic Pressure Control Pilot (PCP) valve to controlthe pilot pressure. The PCP converts an electrical input signal to a hydraulic input signal to operate a 4way servo valve, which ports hydraulic pressure to either side of a double acting servo piston. The servopiston tilts the cradle swashplate, thus varying the pump’s displacement from full displacement in onedirection to full displacement in the opposite direction.The control has a mechanical feedback mechanism which moves the servo valve in relation to the inputsignal and the angular position of the swashplate. The electrical displacement control is designed so theangular rotation of the swashplate (pump displacement) is proportional to the electrical input signal. Dueto normal operating force changes, the swashplate tends to drift from the position preset by the machineoperator. Drift, sensed by feedback linkage system connecting the swashplate to the control valve, willactivate the valve and supply pressure to the servo piston, maintaining the swashplate in its presetposition.Pump displacement versus control currentDisplacement100 %"0"Current mA100 %2423Hydrostatic drive line powerWWarningUnintended vehicle or machine movement hazard. The loss of hydrostatic drive line power, in any modeof operation (forward, neutral, or reverse) may cause the system to lose hydrostatic braking capacity. Youmust provide a braking system, redundant to the hydrostatic transmission, sufficient to stop and hold thevehicle or machine in the event of hydrostatic drive power loss.611022666 Rev BB September 2015

Electrical InstallationS90 EDCProduct overviewHydraulic schematicsElectric Displacement Control schematicX2X1Feedback from swashplateM5 M4TPElectrical specificationsPump displacement versus threshold and end currentDisplacement100 %-b-a"0"Current mAab100 %SpecificationsThreshold current (-a, a)14 mAEnd current (-b, b)85 mAMaximum current100 mARated power18 WA - B Coil resistance at 24 C (75 F)20ΩC - D Coil resistance at 24 C (75 F)16ΩRecommended PWM frequency*200 Hz* Verify the PWM frequency is set correctly in the PLUS 1 controller. A PWM frequency of 200 Hz or higher isrecommended, including the default frequency of 4000 Hz.11022666 Rev BB September 20157

Electrical InstallationS90 EDCElectrical installationPinoutPin locationABDCMS connector pinoutFunctionAPWM signalBGroundCGroundDPWM signalPin locationABCDDelphi Weather-Pack connector pinoutPinFunctionAPWM signalBGroundCGroundDPWM signalPin compatibilityPLUS 1 module pin typePinFunctionA, DPWMOUT/DOUT/PVG Power supply*A, DPWMOUT/DOUT/PVGOUTB, CPower ground-* Use output pins with configurable PWM frequency.WWarningUnintended vehicle or machine movement hazard. Verify the wiring harness to ensure the correct PLUS 1 pin is properly connected to each control pin.811022666 Rev BB September 2015

Electrical InstallationS90 EDCElectrical installationS90 EDC input/output matrixInput shaft rotationClockwiseCounterclockwisePositive current to termADADPort A flowOutInInOutPort B flowInOutOutInService cylinderM5M4M5M4Mating connectorMS connector parts listDescriptionQuantityOrdering numberMS connector1SG3108E-14S-2S-SRMating connector kit1Danfoss K08106DescriptionQuantityOrdering number4 way black Weather Pack tower sealed femaleconnector assembly112015797Female terminals (18 to 20 AWG)*415408312Cable seals (2.03 to 2.85 mm cable diameter)*412015323Mating connector kit1Danfoss K03384Delphi Weather Pack connector parts list* Contact Delphi for proper components if using different wire size than listed.11022666 Rev BB September 20159

Electrical InstallationS90 EDC1011022666 Rev BB September 2015

Electrical InstallationS90 EDC11022666 Rev BB September 201511

Products we offer: Bent Axis MotorsClosed Circuit Axial PistonPumps and MotorsDisplaysElectrohydraulic PowerSteeringElectrohydraulicsDanfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic andelectronic components. We specialize in providing state-of-the-art technology and solutionsthat excel in the harsh operating conditions of the mobile off-highway market. Building onour extensive applications expertise, we work closely with our customers to ensureexceptional performance for a broad range of off-highway vehicles.We help OEMs around the world speed up system development, reduce costs and bringvehicles to market faster.Danfoss – Your Strongest Partner in Mobile Hydraulics.Hydraulic Power SteeringGo to www.powersolutions.danfoss.com for further product information.Integrated SystemsWherever off-highway vehicles are at work, so is Danfoss. We offer expert worldwide supportfor our customers, ensuring the best possible solutions for outstanding performance. Andwith an extensive network of Global Service Partners, we also provide comprehensive globalservice for all of our components.Joysticks and ControlHandlesMicrocontrollers andSoftwareOpen Circuit Axial PistonPumpsOrbital MotorsPlease contact the Danfoss Power Solution representative nearest you.PLUS 1 GUIDEProportional ValvesSensorsSteeringTransit Mixer terwww.schwarzmuellerinverter.comLocal nfoss.comDanfossPower Solutions (US) Company2800 East 13th StreetAmes, IA 50010, USAPhone: 1 515 239 6000DanfossPower Solutions GmbH & Co. OHGKrokamp 35D-24539 Neumünster, GermanyPhone: 49 4321 871 0DanfossPower Solutions ApSNordborgvej 81DK-6430 Nordborg, DenmarkPhone: 45 7488 2222DanfossPower Solutions Trading(Shanghai) Co., Ltd.Building #22, No. 1000 Jin Hai RdJin Qiao, Pudong New DistrictShanghai, China 201206Phone: 86 21 3418 5200Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies toproducts already on order provided that such alterations can be made without changes being necessary in specifications already agreed.All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.11022666 Rev BB September 2015www.danfoss.com Danfoss A/S, 2015

S90 Pump EDC literature references Literature title Description Literature number S90 Axial Pumps Technical Information Complete product electrical and mechanical specifications 520L0603 S90 EDC Control Compliant Function Block User Manual Compliant function block set-up information 11022912 Latest version of technical literature

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