AlphaSeal 5200 - PEI
PER-05006Evaluation Service is an accredited ISO Standard 17065 Product Certifier, accredited bythe IAS. ThisProduct Evaluation Reportrepresents a product thatEShas Evaluated. Thisproduct has a Product Evaluation Service Agreement & Follow-up Inspection ServiceAgreement. This Product Evaluation Report in no way implies warranty for this productor relieves Alpha Systems, Inc. of their liabilities for this product. This PER is an officialdocument if it is within one year of the initial or re-approval date.Initial ApprovalRe-ApprovedSeptember, 2000April, 2021See all Pei ES Listings at: www.p-e-i.comReport OwnerAlpha Systems, Inc.Approved Manufacturing LocationAlpha Systems, Inc.5120 Beck DriveElkhart, IN 465165120 Beck DriveElkhart, IN 46516ProductFor Evaluation Report QuestionsAlphaSeal 5200 Two-Part PolyurethaneFoam Adhesivewww.alphasystemsinc.comAlpha Contact: Joe Merryman - V.P. of Product DevelopmentPhone: 574-295-5206General DetailsAlphaSeal 5200 adhesive is used to attach gypsum board to wood lumber framing in walls and ceilings without the use of mechanicalfasteners. The manufacturing location listed above has an approved Quality Control Manual to manufacture the AlphaSeal 5200 TwoPart Polyurethane Foam Adhesive and is inspected quarterly by Progressive Engineering Inc. (Pei ).Product DescriptionAlphaSeal 5200 is a two-part polyurethane foam adhesive system. It is applied by pumping two components at a 1 to 1 volumetric ratiounder pressure through heating equipment to produce one continuous bead. The two components are an "A-ISO" and a "B-RESIN".The A-ISO component is a purchased material and the B-RESIN component is manufactured by Alpha Systems, Inc. The AlphaSeal5200 adhesive does not off-gas Formaldehyde into the air.Containers and StorageThe A and B components are shipped in 330 gallon caged totes or in 55 gallon steel drums. Storage of these containers shall be in anindoor dry place between 40oF. and 110oF. Unopened containers will have a storage life of up to six months in these conditions.General Product Use and LimitationsThe gypsum board being used shall be in compliance with ASTM C 1396. The lumber shall be kiln dried and graded. For properapplication, both substrate surfaces shall be between temperatures of 50oF. and 105oF. Surfaces shall be clean and dry, free of dust,ice and loose particles. AlphaSeal 5200 adhesive shall be applied in an ambient temperature range of 50oF. to 105oF. The adhesive isapplied along the intersection of the gypsum and the lumber according to Alpha Systems Application Instructions. The adhesivetemperature at the heater block shall be between 100oF. and 125oF. After the last bead is applied, the structure shall not be moved for aminimum of two minutes. The structure shall stay in the same ambient conditions for the first 24 hours.AlphaSeal 5200 adhesive shall be used on a maximum wood framing spacing of 16" o.c. for walls and 24" o.c. for ceiling applications.The adhesive beads are applied along one side of field framing and along both sides at gypsum seams. Adhesive bead size for ceilingsshall be as shown in Figure 1. Adhesive bead size for walls shall be as shown in each test report per design. A bead shall never begreater than 2" in width. The AlphaSeal 5200 adhesive shall be applied according to Alpha Systems Application Instructions. A copy of these instructionsmust be made easily available at the assembly areas. This PER is for AlphaSeal 5200 to be applied in an indoor manufacturing facility and shall not be applied in an outdoor uncontrolledenvironment. AlphaSeal 5200 adhesive is to be manufactured at the Alpha Systems plant in Elkhart, Indiana following their approved QualityControl Manual with unannounced Inspections by Progressive Engineering Inc. The use of AlphaSeal 5200 adhesive in a fire rated assembly is not addressed in this PER. A vapor barrier shall not be used between the adhesive and the substrates. AlphaSeal 5200 shall be applied to the back side of standard raw gypsum and shall not be applied to other gypsums such as foilbacked, moisture resistant or water resistant gypsums. AlphaSeal 5200 adhesive shall not be used for insulation or be considered insulation.ver 7.0Page 1 of 5
PER-05006Building Code ComplianceMust be used with an approved thermal barrier not less than 1/2-inch gypsum wallboard or approved material equivalent in compliancewith the requirements of the 2006 IRC, Section R314.4 and the 2009, 2012, 2015 and 2018 IRC, Section R316.4.Must be used with an approved thermal barrier not less than 1/2-inch gypsum wallboard or approved material equivalent in compliancewith the requirements of the 2006, 2009, 2012, 2015 and 2018 IBC, Section 2603.4The HUD code does not require a thermal barrier for adhesives.August 1, 2017 - Texas Industrialized Housing and Buildings Administrative Rules - Section: 70.103. (c) (2)NC Residential Code, 2012 Edition - Section R316.6ASTM E-84 - Class B Fire Rating: Flame Spread Index - 30 and Smoke Development Index - 360Meets or exceeds Acceptance Criteria of UL-1715 for use with 3/8-inch Gypsum Wallboard after 15 Minute Exposure Requirements,where flames shall not extend to the extremities or through the doorway opening of the tested specimen.Meets or exceeds Acceptance Criteria of UL-1715 for use with 1/2-inch Gypsum Wallboard after 15 Minute Exposure Requirements,where flames shall not extend to the extremities or through the doorway opening of the tested specimen.Meets or exceeds adhesion of gypsum panels to wood for 200oF Stability and 30 Minute Exposure Requirements of the 2018 IBC,Section 803.14 Stability.Test StandardsStandard No. 89-1 - Simple Span Ceiling or Roof Diaphragm Shear Resistance Test Procedure for Manufactured HomesStandard No. 93-7 - Performance Requirements for Fastening Gypsum Board to Wood Framing using a Two-Part Urethane AdhesivePei Standard No. 94-9 Large Scale Ceiling Board Dead Load Test ProcedureASTM C 557 - Standard Specification for Adhesives for Fastening Gypsum Wallboard to Wood FramingASTM D 5582 - Standard Test Method for Determining Formaldehyde Levels from Wood Products Using a DesiccatorASTM D 6464 - Standard Specification for Expandable Foam Adhesives for Fastening Gypsum Wallboard to Wood FramingASTM E 72 - Standard Test Method of Conducting Strength Tests of Panels for Building ConstructionASTM E 84 - Standard Test Method for Surface Burning Characteristics of Building MaterialsUL 1715 - UL Standard for Safety Fire Test of Interior Finish MaterialTable 1: Wall Shear Designs with Gypsum BoardFramingTop PlateBott. PlateStudsStud SpacingGypsumOrientation5/16" Vertical1x31x32x316" o.c.1/2" HorizontalGypsumBrandSingle orDouble SidedUltimateLoad3PLFTest Report #Georgia PacificSingle737.51998-2966AUSG GypsumGold BondSingleSingle707.4656.61998-2966B1998-2966CUSG GypsumSingle750.91998-3236AGold BondSingle727.41998-3236BGeorgia PacificSingle590.41998-3236CUSG MH 9OSingle orDouble SidedUltimateLoadPLF3Test Report #DoubleDouble756.0965.02018-6252A2018-6252bUSG MH UltraLightNotes:1. See actual test reports for wall construction details including adhesive bead sizes2. Tested in Accordance to ASTM E72 - Static Wall Racking Tests3. Ultimate load does not include any required safety factorsTable 2: Wall Shear Designs with 7/16" OSB and 1/2" GypsumSheathingFramingTop PlateBott. PlateStudsStud Spacing2x32x32x316" o.c.OSB OrientationGypsum OrientationRough Side UpHorizontally2X41x42X416" o.c.Rough Side UpHorizontallyNotes:1. See actual test reports for wall construction details including adhesive bead sizes2. Tested in Accordance to ASTM E72 - Static Wall Racking Tests3. Ultimate load does not include any required safety factorsPage 2 of 5
PER-05006Design ValuesCeiling Diaphragm Design Load 203 plf (11'-9" minimum width x 48ft. Maximum diaphragm span)Ceiling Dead Load Resistance 15.3 psfNote:Ceiling Diaphragm and Dead Load Resistance testing is valid for all gypsum boards listed below, as long as the gypsum manufacturer maintains a thirdparty product Evaluation Program showing compliance to ASTM C1396.Gypsum and Cement Board Tested for Ceiling Use1/2" USG Fiberock Brand MH Gypsum Fiber Board1/2" Durock Cement Board Next Gen (Dead Load use only)5/16" USG Sheetrock MH Gypsum Board5/8" USG SHEETROCK Firecode Core Type X Gypsum (Dead Load use only)1/2" USG SHEETROCK Brand MH UltraLight Ceiling Panels ULTRA-BASETM1/2" American Gypsum Ceiling Board1/2" CertainTeed Gypsum Easi-LiteTM Gypsum Board1/2" CertainTeed Gypsum Interior Ceiling Board1/2" Georgia-Pacific Gypsum Board1/2" USG ULTRA-BASETM Ceiling BoardFigure 1 - Ceiling Use Average Bead SizesProduct LabelingEach container shipped of AlphaSeal 5200, that is covered by this PER, must have a label attached with at least the followinginformation:1. Alpha Systems, Inc. Name and Address.2. Date of manufacture3. Shelf life information4. This PER Number & Pei ES Logo5. Smoke and Flame Spread Ratings6. Component nameAcceptable Evaluation MarksProduct DocumentationA Product Evaluation Service Agreement between Evaluation Service and Alpha Systems, Inc.A Follow-up Inspection Service Agreement between and Alpha Systems, Inc.A signed Quality Control Manual - Dated: April 30, 2019Alpha Systems, Inc. AlphaSeal 5200 Technical Data Sheet - Dated: 1/21/2019SDS for Alpha Systems, Inc. 5200A - Dated: 5/19/2015SDS for Alpha Systems, Inc. 5200B - Dated: 4/28/2016Opinion Letter - Dated: 8/7/2006Opinion Letter - Dated: 5/7/2019Opinion Letter - Dated: 8/17/2000Opinion Letter - Dated: 8/24/2000Opinion Letter - Dated: 12/31/2012Opinion Letter - Dated: 1/5/2012Opinion Letter - Dated: 10/17/2001Opinion Letter - Dated: 1/20/2014Opinion Letter - Dated: 11/15/2001Opinion Letter - Dated: 2/8/2019Opinion Letter - Dated: 8/31/2004Opinion Letter - Dated: 2/14/2019Opinion Letter - Dated: 8/31/2006Page 3 of 5
PER-05006Ceiling Diaphragm Test ReportsA PEI test report no. 1998-1028 - Full Scale Cathedral Ceiling Diaphragm Test 11'-9" x 48'-0" Using ALPHASEAL 5200 - Dated:6/30/1998 - Latest Revision: 5/24/2013 Addendum KA PEI test report no. 1998-1030 - Full Scale Ceiling Diaphragm Test on an 15'-6" x 48'-0" Flat Ceiling using ALPHASEAL 5200 - Dated:7/6/1998A PEI test report no. 1998-1032 - Full Scale Ceiling Diaphragm Test 15'-6" x 48'-0" Using ALPHASEAL 5200 - Dated: 7/7/1998A PEI test report no. 1998-1558 - Full Scale Ceiling Diaphragm Test on an 11'-9" x 48'-0" Flat Ceiling using ALPHASEAL 5200 - Dated:6/26/1998A PEI test report no. 2004-0607 - Full Scale Ceiling Diaphragm Test on a 13'-6" x 24'-0" Using Alphaseal 5200 - Dated: 5/4/2004Ceiling Dead Load Test ReportsA PEI test report no. 1998-0998 - Ceiling Dead Load Test using ALPHASEAL 5200 - Dated: 7/2/1998A PEI test report no. 2000-0326 - Ceiling Dead Load Tests using 1/2" Fiberock - Dated: 2/28/2000A PEI test report no. 2002-0358(A) - Ceiling Dead Load Tests using 5/16" USG Sheetrock MH - Dated: 3/1/2002A PEI test report no. 2000-0358(B) - Ceiling Dead Load Tests using 5/8" USG Sheetrock Firecode Core Type X - Dated: 3/2/2002A PEI test report no. 2013-0272 - PEI Standard No. 93-8 Ceiling Board Dead Load Test on 1/2" DUROCK Cement Board Next GenParallel to 16" o.c. Lumber Framing using AlphaSeal 5200 - Dated: 2/14/2013 - Revised: 7/23/2013Ceiling Sag Test ReportA PEI test report no. 2001-0955(C) - Ceiling Sag Test using 1/2" American Gypsum and Alphaseal 5200 Two-Part Adhesive - Dated:6/18/2001PEI Standard No. 93-7 Test ReportA PEI test report no. 2011-0675 - PEI Standard No. 93-7 Evaluation of Alphaseal 5200 With a New Polyol - Dated: 10/17/2011Stability at 200oF Test ReportA PEI test report no. 2012-1394 - 2012 IBC 803.10 Wall and Ceiling Finishes Stability at 200oF Using AlphaSeal 5200 - Dated:10/25/2012ASTM D 6464 Test ReportsA PEI test report no. 2018-6262 (A) - ASTM E72 Evaluation of Sheathing Materials Double Sided Racking Load on Clayton HomesSide Wall Design using 7/16" OSB Sheathing on the Exterior Side with Mechanically Fastened OSB Strips at the Plates & 1/2" GoldBond HS Lite on the Interior Side - Dated: 9/25/2018A PEI test report no. 2018-6262 (B) - ASTM E72 Evaluation of Sheathing Materials Double Sided Racking Load on Clayton HomesSide Wall Design using 7/16" OSB Sheathing on the Exterior Side with Adhered OSB Strips at the Plates & 1/2" Gold Bond HS Lite onthe Interior Side - Dated: 9/24/2018ASTM E84 Test ReportA test report file no. FH-1150 - Surface Burning Characteristics ASTM E-84 Alpha Systems Inc. - Dated: 10/16/1998UL-1715 Test ReportsA test report no. RCB 0307 - UL-1715 Fire Test of Interior Finish Material, dated: 12/29/2003A test report no. RCB 0308 - UL-1715 Fire Test of Interior Finish Material, dated: 12/29/2003ASTM D 5582 Test ReportA PEI test report no. 2008-1748 - ASTM D 5582 Determining Formaldehyde Levels from Wood Products using a Desiccator - Dated:11/21/2008 - Revised: 1/12/2010Small Scale Test ReportsA PEI test report no. 1999-1208 - Small Scale Shear Comparison Strength Tests - Dated: 5/5/1999 - Revised: 5/19/1999A PEI test report no. 2004-1834 - Small Scale Aging Tests - Dated: 10/5/2004Page 4 of 5
PER-05006Product LabelsFigure 2 - AlphaSeal 5200 A-ISO Drum LabelFigure 3 - AlphaSeal 5200 B-RESIN Tote LabelFigure 4 - AlphaSeal 5200 330 Gallon Caged TotesFigure 5 - AlphaSeal 5200 55 Gallon Steel DrumsPage 5 of 5
1/2" Durock Cement Board Next Gen (Dead Load use only) 1/2" CertainTeed Gypsum Easi-LiteTM Gypsum Board 5/16" USG Sheetrock MH Gypsum Board 1/2" CertainTeed Gypsum Interior Ceiling Board 5/8" USG SHEETROCK Firecode Core Type X Gyps
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