08 Pre-Startup Safety Review Checklist

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AMMONIA REFRIGERATIONPROCESS SAFETY /RISK MANAGEMENT PROGRAMPRE- STARTUP SAFETY REVIEW CHECKLISTMCF Number:Pre-Startup Safety Review Number:Description:Pre-startup Safety Review Compiled by: Date:Contact Number ( ) - -plePlease list the number of attachments:1.0 General Requirements, 2.0 Safety Systems, 3.0 Labeling, 4.0 Environmental, 5.0 FireProtection, 6.0 Material Handling Equipment – Complete each section for each project.Mark each section that is applicableComplete a pre-startup Safety Review Checklist for each associated component (if twocompressors are installed, then two copies of 10.0 Compressors will be needed). A filedcollection form should be attached for each component. Mark the number (if any) for eachsection covered.PipingInstrumentation, Controls, and electricalVesselsCompressorsEvaporative CondensersPumpsEvaporatorsHeat ExchangersVentilationPressure Relief SystemsSite SaFollow-up items (these items should be transferred to the Management of ChangeForm and added to the deficiency log).Start-up is authorized by Date / /(Facility Personnel (signature))Printed:Pre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistLast Revision 1/17/14Page 1 of 21

Question1.1AnswerComments1.0 General RequirementsAll Process Safety Information (as specified on theManagement of Change Form) has been compiledand is complete, current, accurate, and accessible to Yes / No / NAthe employees. Redlines are acceptable.1.2Construction and equipment is in accordance withYes / No / NAthe design specifications.1.3Recommendations (if any) from the EngineeringYes / No / NAreview have been resolved.1.4Recommendations (if any) from the Safety andHealth Review or Process Hazard Analysis have Yes / No / NAbeen resolved.1.5Guards are installed.1.6Lockout / tagout procedures have been developed,Yes / No / NAor modified, and are implemented.1.7Appropriate preventative maintenance schedulesYes / No / NAhave been updated.1.8Critical spare parts have been procured and addedYes / No / NAto the Spare parts inventory.1.9Work area lighting is adequate.1.10All Standard Operating Procedures have beenYes / No / NAdeveloped, or modified, and are implemented.1.11All maintenance procedures have been developed,Yes / No / NAor modified, and are implemented.1.12Training has been completed for all employeesYes / No / NAinvolved in operating the process.1.13Training has been completed for all employeesinvolved in maintaining the equipment in the process. Yes / No / NA1.14Training has been completed for all employees thatare required to respond to emergencies involving the Yes / No / NAprocess.pleYes / No / NASamYes / No / NA2.12.0 Safety SystemsAmmonia detector placements have been reviewed,Yes / No / NAare appropriate, and functional.2.2Other Ammonia detector placements have beenYes / No / NAreviewed, are appropriate, and functional.2.3Confined space assessments for new confinedYes / No / NAspaces have been completed.2.4MSDS for new chemicals are on-site and have beenYes / No / NAincorporated into the facility HAZCOM program.2.5New Safety Equipment has been installed andYes / No / NAincorporated into the facility inspection checklist.2.6Eyewash / Safety Showers are installed andYes / No / NAfunctional.Pre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistLast Revision 1/17/14Page 2 of 21

QuestionAnswer2.7All emergency procedures have been developed, orYes / No / NAmodified, and are implemented. (list).2.8Outside Emergency Responders have been notified ofYes / No / NAchanges.2.9If modification involves the engine room E-Stop has theYes / No / NAE-Stop been tested and verified functional.3.13.23.33.0 LabelingEquipment has been labeled with appropriateYes / No / NAidentifiers.Emergency exit signs are installed and alarmYes / No / NAsystems function in the area.Exit aisles have been marked.Yes / No / NAConfined spaces have been labeled.Yes / No / NA3.5Warning signs have been installed.Yes / No / NA3.6Emergency evacuation signs have been updated.Yes / No / NA3.7Emergencyupdated.Yes / No / NA3.8Shelter in place signs have been updated.Yes / No / NA3.9Shelter in place drawings have been updated.Yes / No / NAevacuationple3.4drawingshavebeenEngine room signs have been updated.Yes / No / NAm3.10Comments4.0 EnvironmentalEnvironmental permits updated (water, air, wasteYes / No / NAstreams, etc.).5.15.0 Fire ProtectionFire protection systems are adequate for theYes / No / NAmodified area or equipment.Sa4.15.2Fire alarms are located correctly for the modifiedYes / No / NAarea5.2Fire extinguishers for are located for use in theYes / No / NAmodified area.6.0 Material Handling Equipment6.1Fasteners are secured.Yes / No / NA6.2Pinch points are protected.Yes / No / NA6.3E-stops arefunctional.locatednearworkstationsandYes / No / NAThis Pre-startup Safety Review Checklist has been Completed by:Contact Number ( ) - -Pre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistDate:Last Revision 1/17/14Page 3 of 21

7.17.0 Piping – DescriptionPiping is adequately supportedYes / No / NA7.2Pipe materials are as specified.Yes / No / NA7.3Valves can be accessedYes / No / NA7.4Valve handles are installed.Yes / No / NA7.5Plugs, caps, or blind flanges are installed (no openYes / No / NApipe).7.6Locked open valves have been verified open andYes / No / NAlocked.7.7Provisions have been made to allow condensedliquid in the hot gas defrost mains to safely return to Yes / No / NAthe engine room.7.8All ball valves used in ammonia lines are vented.7.9Pipe supports are adequate.7.10Piping is protected from traffic hazards.Yes / No / NA7.11Piping has been properly insulated.Yes / No / NA7.12Pipes have been properly pressure / vacuum tested.Yes / No / NA7.13Gaskets have been installed and appropriatelyYes / No / NAtightened.Piping has been labeled with appropriate pipeYes / No / NAmarkers.pleYes / No / NAm7.14Yes / No / NAThis Pre-startup Safety Review Checklist has been Completed by:Date:SaContact Number ( ) - -Pre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistLast Revision 1/17/14Page 4 of 21

8.18.0 Instrumentation, Controls, and electrical – DescriptionInstruments have been calibrated.Yes / No / NA8.2Computer software and hardware has been testedYes / No / NAand backups completed (if necessary).8.3Fuses are installed and adequately sized for theYes / No / NAapplication.8.4Breakers are installed and adequately sized for theYes / No / NAapplication.8.5All electrical switches are labeled.Yes / No / NA8.6All electrical panels and devices are labeled.Yes / No / NA8.7HMI are readily understandable. (instructions areYes / No / NAavailable)8.8E-Stops have been verified and function properly8.9Gauges have been installed properly whereappropriatepleYes / No / NAYes / No / NAThis Pre-startup Safety Review Checklist has been Completed by:Date:SamContact Number ( ) - -Pre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistLast Revision 1/17/14Page 5 of 21

9.0 Vessel – DescriptionYes / No / NA9.1Oil has been drained?9.2Float column appears oil free9.3The vessel is equipped with a means of visual levelYes / No / NAindication.9.4Vessel is equipped with a high level float switch toprevent liquid slugging of the associated Yes / No / NAcompressor.9.5Vessel is adequately anchored and supported.9.6Bollards or other protective guarding is installed toYes / No / NAprotect the vessel from vehicular traffic.9.7Are catwalks or other means of access formaintenance and emergency isolation installed (or Yes / No / NAavailable).9.8Vessel has been insulated appropriately.9.9Vessel has been appropriately pressure / vacuumYes / No / NAtested.9.10The vessel has an ASME nameplate and is visible.9.11Low level cutout / shutdown is installed andYes / No / NAoperational.Set point:9.12Low level alarm is installed and operational.Yes / No / NASet point:9.13Operating level (#1) is installed and operational.Yes / No / NASet point:9.14Operating level (#2) is installed and operational.Yes / No / NASet point:9.15High level alarm is installed and operational.Yes / No / NASet point:9.16High level cutout / shutdown is installed andYes / No / NAoperational.Set point:Yes / No / NAYes / No / NAplemSa9.17Gallons:Level probe has been calibrated?Yes / No / NAYes / No / NAYes / No / NAThis Pre-startup Safety Review Checklist has been Completed by:Contact Number ( ) - -Pre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistDate:Last Revision 1/17/14Page 6 of 21

10.110.0 Compressor – DescriptionIs there an apparent excessive noise or vibration?Yes / No / NA(reafily detectable by the service technician)10.2Are there any refrigerant leaks?Yes / No / NA10.3Are there any oil leaks?Yes / No / NA10.4Oil analysis completeYes / No / NA10.5Belt tension/Coupling alignmentYes / No / NA10.6Motor rotation has been checked and marked.Yes / No / NA10.7All exposed rotating components (e.g. shafts, belts,pulleys, flywheels, couplings) are protected with Yes / No / NAguards10.8Compressor is anchored and grouted in place.10.9Bollards or protective guarding is installed to protectYes / No / NAagainst traffic hazards.pleYes / No / NA10.10 Compressors are equipped with internal or externalYes / No / NArelief valves.10.11 Operating Conditions at slide valve position hasbeen checked? (applicable to Rotary Screw Yes / No / NAcompressors only)10.12 Actual Voltage has been checked?L1:L2:L3:Yes / No / NAL1:L2:L3:10.14 Actual Discharge Pressure has been checked?Yes / No / NAPSIG10.15 Actual Discharge Temperature has been checked?Yes / No / NADeg. F.10.16 Actual Suction Pressure has been checked?Yes / No / NAPSIG10.17 Actual Suction Temperature has been checked?Yes / No / NADeg. F.10.18 Actual Net Oil Pressure has been checked?Yes / No / NAPSIG10.19 Actual Net Oil Temperature has been checked?Yes / No / NADeg. F.mYes / No / NASa10.13 Actual Amperage has been checked?10.20 SOC Liquid TX Valve External Pressure at theYes / No / NAregulator has been checked?PSIG10.21 Pressure drop across the oil filter has beenYes / No / NAchecked?PSIG10.22 Pressure drop across the coalescing Elements hasYes / No / NAbeen checked?PSIG10.23 Oil Level in the Primary oil sump has been checked?Low/Normal/High10.24 Oil Level in the Secondary Side has been checked?Low/Normal/High10.25 Oil Level in the crankcase has been checked?Low/Normal/HighPre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistLast Revision 1/17/14Page 7 of 21

10.0 Compressor – Description10.26 Oil Filters have been checked and are sufficient?Yes / No / NAPlease note in comments if you changed them.10.27 Have the pressure gauges been installed?Yes / No / NA10.28 Have the pressure gauges been calibrated?Yes / No / NA10.29 Have the pressure Transducers been installed?Yes / No / NA10.30 Have the pressure Transducers been calibrated?Yes / No / NA10.31 Have theinstalled?TemperatureThermocouplesbeenYes / No / NA10.32 Have thecalibrated?TemperatureThermocouplesbeenYes / No / NA10.33 Have the correct stings of the operational controlsYes / No / NAbeen verified correct?ple10.34 Has the Volume Gear Motor been calibrated?Yes / No / NA(Applicable to the Vilter VSS)10.35 Has the settings of the operating controls beenYes / No / NAverified?Yes / No / NASet point:10.37 Low Suction Pressure Control is functional?Yes / No / NASet point:10.38 High Oil Pressure Control is functional?Yes / No / NASet point:10.39 Low Oil Pressure Control is functional?Yes / No / NASet point:10.40 High Filter Pressure Control is functional?Yes / No / NASet point:10.41 High Discharge Temperature Control is functional?Yes / No / NASet point:10.42 Low Discharge Temperature Control is functional?Yes / No / NASet point:10.43 High Oil Temperature Control is functional?Yes / No / NASet point:10.44 Low Oil Temperature Control is functional?Yes / No / NASet point:10.45 Oil Heaters are functionalYes / No / NASet point:10.46 Motor Load Current Control is functional?Yes / No / NASet point:10.47 CT Ratio Control is functional?Yes / No / NASet point:Sam10.36 High Discharge Pressure Control is functional?10.48 Manual Operation and Holding capability of theYes / No / NAunloader control valve is functional?10.49 Timing and switching function of the Wye/Delta, AutoYes / No / NATransformer, or Solid State Starter is functional?10.50 Hot Alignment data has been checkedrecorded? (See form on the following page)andYes / No / NA10.51 Realignment was required and completed?Yes / No / NA10.52 Thrust bear movement has been checked?Yes / No / NA10.53 Vibration Analysis complete?Yes / No / NA10.54 Suction strainer has been cleaned?Yes / No / NAPre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistMovement:Last Revision 1/17/14Page 8 of 21

10.0 Compressor – Description10.55 Oil Pump Strainer has been cleaned?Yes / No / NA10.56 Liquid injection strainer has been cleaned?Yes / No / NA10.57 Oil Return strainer has been cleaned?Yes / No / NA10.58 Operation of the discharge check valve has beenYes / No / NAverified.10.59 Operation of the suction check valve has beenYes / No / NAverified.10.60 Motor has been greased?Yes / No / NA10.61 Motor is clean?Yes / No / NA10.62 Motor starter contacts have been checked?Yes / No / NAple10.63 Motor and compressor bolts have been checked forYes / No / NAintegrity and tightness?10.64 Coupling bolts have been checked for integrity andYes / No / NAtightness?10.65 Capacity control operation has been checked and isYes / No / NAfunctional?10.66 Oil has been replaced (if required)Yes / No / NA10.67 Oil return float has been disassembled and cleaned?Yes / No / NA10.68 Thrust clearanceacceptable?Yes / No / NAhasbeencheckedandisGallonsm10.69 Rod clearances have been inspected and arecorrect? (Applicable to reciprocating compressors Yes / No / NAonly)10.70 Has a top end inspection been performed?Yes / No / NA(Applicable to reciprocating compressors only)10.71 Blade Shelf Clearance has(Applicable to the Vilter VSS)beenchecked?Micro Side:Gear Side:10.72 Damper Pin Float has been checked? (Applicable toYes / No / NAthe Vilter VSS)Micro Side:Gear Side:10.73 Damper Gaste Rotor Support Float has beenYes / No / NAchecked? (Applicable to the Vilter VSS)Micro Side:Gear Side:SaYes / No / NAThis Pre-startup Safety Review Checklist has been Completed by:Contact Number ( ) - -Pre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistDate:Last Revision 1/17/14Page 9 of 21

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11.111.0 Evaporative Condenser – DescriptionIs there an apparent excessive noise or vibration?Yes / No / NA(reafily detectable by the service technician)11.2Are there any refrigerant leaks?Yes / No / NA11.3Fan operation has been checked.Yes / No / NA11.4Water nozzles working properlyYes / No / NA11.5Sump water level correctYes / No / NA11.6Bearings lubricated appropriatelyYes / No / NA11.7Mist eliminators are in placeYes / No / NA11.8Belts are properly alignedYes / No / NA11.9Belts are in good working conditionYes / No / NAYes / No / NA11.11 Motor rotation has been checked and marked.Yes / No / NA11.12 Assure man ways are closed and secured.Yes / No / NA11.13 Fan guards are in place.Yes / No / NAple11.10 Head pressure control settings11.14 Condenser is adequately anchored and supported.Yes / No / NA11.15 Bollards or other protective guarding is installed toYes / No / NAprotect the condenser from vehicular traffic.m11.16 Are catwalks or other means of access formaintenance and emergency isolation installed (or Yes / No / NAavailable).11.17 Properly sized hydrostaticprotection is installed.orpressureSa11.18 Sump water has been tested11.19reliefYes / No / NAYes / No / NACoils are clean, free of corrosion, and free of whiteYes / No / NArust? (to an extent allowed by safe operation)11.20 Expansion Valve is functional?11.21 Hand Expansion Valve is functional?11.22 Suction Regulator is functional?11.23 Hot gas regulator is functional?11.24 Purge solenoid valves are functional?Yes / No / NAType:Set point:Yes / No / NAType:Set point:Yes / No / NAType:Set point:Yes / No / NAType:Set point:Yes / No / NAType:Set point:Yes / No / NAType:Purpose:Set point:11.25 Solenoid valves are functional?Pre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistLast Revision 1/17/14Page 11 of 21

11.0 Evaporative Condenser – Description11.26 Reheat regulator is functional?Type:Yes / No / NASet point:11.27 Space thermostat is functional?Type:Yes / No / NASet point:11.28 Fan control is functional?Type:Yes / No / NASet point:11.29 Sump heaters are functional?Type:Yes / No / NASet point:11.30 Motor Load Current functional?Type:Yes / No / NASet point:11.31 Correct timing and function of defrost control hasYes / No / NAbeen verified?Yes / No / NA11.33 Drain pan / sump basin has been cleaned?Yes / No / NA11.34 Fan / blower assembly has been cleaned?Yes / No / NA11.35 Air intake screen has been cleaned?Yes / No / NA11.36 Spray nozzles have been cleaned?Yes / No / NA11.37 Fan / blower bearings have been lubricated?Yes / No / NA11.38 Fan / blower motor bearings have been lubricated?Yes / No / NAple11.32 All strainers have been cleaned?Type:Set point:11.40 Remote condenser pump controls have been setYes / No / NAand are functional?Type:Set point:m11.39 Local condenser pump controls have been set andYes / No / NAare functional?11.41 Belts and sheaves have been inspected and areYes / No / NAfunctional?hasbeeninspectedSa11.42 Electrical wiringfunctional?andis11.43 Electrical connections are tight?Yes / No / NAYes / No / NA11.44 Fan motor contactor / starter has been inspectedYes / No / NAand is functional?11.45 Coil has been checked and is clean (reasonablyYes / No / NAclean for the age of the condenser)11.46 Space thermostats have been calibrated?Yes / No / NA11.47 Dampers and linkages have been checked and areYes / No / NAfunctional?11.48 Pressure gauges are installed and calibrated?Yes / No / NA11.49 Pressure transducers are installed and calibrated?Yes / No / NA11.50 Temperaturecalibrated?Yes / No / NAThermocouplesareinstalledandPre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistLast Revision 1/17/14Page 12 of 21

11.0 Evaporative Condenser – Description11.51 Has the settings of the operating controls beenYes / No / NAverified?This Pre-startup Safety Review Checklist has been Completed by:Date:SampleContact Number ( ) - -Pre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistLast Revision 1/17/14Page 13 of 21

12.0 Pump – DescriptionYes / No / NA12.1Oil reservoir is filled.12.2Reservoir safety switch functionsYes / No / NA12.3Pump controls function.Yes / No / NA12.4Motor rotation has been checked and marked.Yes / No / NA12.4All exposed rotating components (e.g. shafts, belts,pulleys, flywheels, couplings) are protected with Yes / No / NAguards12.5Pump is adequately anchored and supported.12.6Bollards or other protective guarding is installed toYes / No / NAprotect the pump from vehicular traffic.12.7The pump is equipped with a means of visual oilYes / No / NAlevel indication.12.8Properly sized hydrostaticprotection is installed.12.9Pump bearings have been lubricated?pleYes / No / NAorpressurerelief12.10 Pump motor bearings have been lubricated?Yes / No / NAYes / No / NAYes / No / NA12.11 Mounting bolts have been checked for integrity andYes / No / NAtightness?m12.12 Pump bolts have been checked for integrity andYes / No / NAtightness?12.13 Alignment has been checked?Yes / No / NA12.14 Water heater controls have been checked and areYes / No / NAfunctional?Yes / No / NA12.16 Pump operation controls have been checked?Yes / No / NA12.17 Pump shaft seal has been checked?Yes / No / NASa12.15 Pump Sequencing has been checked?12.18 Minimum flow valve setting has been checked and isYes / No / NAfunctional?12.19 Pump Heater controls have been checked and areYes / No / NAfunctional?12.20 Volute vent valve is open?Yes / No / NA12.21 Water make-up control has been checked and isYes / No / NAfunctional?12.22 Refrigerant make-up control has been checked andYes / No / NAis functional?12.23 Pump rotation has been checked and marked?Yes / No / NA12.24 Freeze stat has been checked and is functional?Yes / No / NA12.25 Pump has been lubricated?Yes / No / NAPre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistLast Revision 1/17/14Page 14 of 21

12.0 Pump – Description12.26 Motor bearings have been lubricated?Yes / No / NA12.27 Oil has been drained from the pump?Yes / No / NAGallons12.28 Differential Pressure Safety control is installed andYes / No / NAfunctional?12.29 Actual voltage has been checked?Yes / No / NAVoltage:12.30 Actual amperage has been checked?Yes / No / NAAmperage:12.31 Pump Suction pressure has been checked andYes / No / NArecorded?Pressure:12.32 Pump Discharge pressure has been checked andYes / No / NArecorded?Pressure:12.33 Pump voltage has been checked and recorded?Voltage:pleYes / No / NAThis Pre-startup Safety Review Checklist has been Completed by:Date:SamContact Number ( ) - -Pre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistLast Revision 1/17/14Page 15 of 21

13.0 Evaporator – DescriptionIs there an apparent excessive noise or vibration?Yes / No / NA(readily detectable by the service technician)13.2Are there any refrigerant leaks?Yes / No / NA13.3Fans are tested and functionalYes / No / NA13.4Drain heat trace is functioning.Yes / No / NA13.5Drain pan is clean? (reasonable clean for a wellYes / No / NAmaintained system)13.6Drain pan is free draining?Yes / No / NA13.7Suction pressure has been set.Yes / No / NA13.8Defrost relief pressure has been set.Yes / No / NA13.9Fan condition has been checked and they areYes / No / NAsatisfactory?ple13.113.10 Fan belts tension has been set.Yes / No / NA13.11 Motor rotation has been checked and marked.Yes / No / NA13.12 Fan guards are in place.Yes / No / NA13.13 Evaporator is adequately anchored and supported.Yes / No / NA13.14 Bollards or protective guarding is installed to protectYes / No / NAagainst traffic hazards.m13.15 Evaporator can be accessed for normal inspectionYes / No / NAand maintenance.13.16 An adequate pump-out period been provided beforeinitiating a defrost cycle to ensure that the evaporator Yes / No / NAis not full of liquid when hot gas is introduced.Sa13.17 Hot gas is introduced gradually, for example by usingYes / No / NAa slow, gradual, or stepped opening valve?13.18 Pressure is gradually bled down before re-openingYes / No / NAthe main Suction valve.13.19 Automatic hot gas defrost control valves have beenarranged so that abnormal liquid pressure will be Yes / No / NArelieved during defrost cycles or power failures.13.20 Coils are clean and free of corrosionYes / No / NA13.21 Evaporator coil is free of ice?Yes / No / NA13.22 Evaporator housing and piping is free of excessiveYes / No / NAice?13.23 Superheat setting has been set / verified? (This isapplicable to Direct expansion evaporators utilizing Yes / No / NAsuperheat)13.24 Electrical connections are tight?Yes / No / NAPre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistSetting: ΔTLast Revision 1/17/14Page 16 of 21

This Pre-startup Safety Review Checklist has been Completed by:Date:SampleContact Number ( ) - -Pre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistLast Revision 1/17/14Page 17 of 21

14.114.0 Heat Exchanger – DescriptionHeat exchangers are equipped with pressure reliefdevices (properly sized and having the proper Yes / No / NApressure settings)?14.2Heat exchangers are adequately anchored andYes / No / NAsupported (including piping).14.3Bollards or protective guarding is installed to protectYes / No / NAagainst traffic hazards.14.4Heat exchangers are can be accessed for normalYes / No / NAinspection and maintenance.14.5The heat exchanger is equipped with a means ofYes / No / NAvisual liquid level indication.14.6Adequate safeguards are in place to preventYes / No / NAfreezing of the secondary fluid.14.7Gauges and sensors working?14.8An adequate pump-out period been provided beforeinitiating a defrost cycle to ensure that the evaporator Yes / No / NAis not full of liquid when hot gas is introduced.14.9Hot gas is introduced gradually, for example by usingYes / No / NAa slow, gradual, or stepped opening valve?ple14.10 Unusual noise or vibration?Yes / No / NAYes / No / NAm14.11 Drain Valves and any valves valved off to atmosphereYes / No / NAfitted with plugs or caps?This Pre-startup Safety Review Checklist has been Completed by:Date:SaContact Number ( ) - -Pre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistLast Revision 1/17/14Page 18 of 21

15.0 Ventilation – Descriptionhave been tested and areYes / No / NAVentilation fansoperational.15.2No excessive noise or vibrationYes / No / NA15.3Equipment Identification Labels installed?Yes / No / NA15.4Ventilators are sized properly and a calculation is onYes / No / NAfile.15.5An alarm is installed should ventilation fail.Yes / No / NA15.6Intake Louvers fail open type.Yes / No / NA15.7The ventilation system can be started from outsideYes / No / NAthe engine room.15.8If the machinery room is located in a basement, isthe ventilation system operated continuously at the Yes / No / NAemergency ventilation rate?15.9Sail switch or other positive means of alarming ifYes / No / NAcontinuous ventilation fans stop?15.10Provisions have been made for inlet air to replaceYes / No / NAthe air being exhausted.15.11Intake dampers are a fail-open type.15.12The openings for air inlets are positioned to avoidYes / No / NAintake of discharged air.15.13Intake and exhaust points are located to promotemixing and avoid short circuiting of the machinery Yes / No / NAroom air.15.14Ventilation system functions properly when the EYes / No / NAStop button is pressed.15.15Do the heaters in the engine room provide adequateYes / No / NAheating to cover heat loss and ventilation loadple15.1SamYes / No / NAThis Pre-startup Safety Review Checklist has been Completed by:Contact Number ( ) - -Pre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistDate:Last Revision 1/17/14Page 19 of 21

16.116.0 Pressure Relief System – DescriptionRelief valves are installed and have been verified perYes / No / NAthe Relief Calculation.16.2Relief valve pressure set point has been verified.16.3Relief valve capacity has been verified to meet theYes / No / NArequirements of the protected equipment.16.4Relief valve outlets have been inspected to assureYes / No / NAthat they relieve in a safe location.16.5Relief valve inlet piping is the same size or largerYes / No / NAthan the relief valve inlet.16.6Relief valve discharges are at least 15 aboveYes / No / NAadjoining grade.16.7Relief valve discharges are at least 20 feet from anyopening into the building such as a window, Yes / No / NAventilation opening, or exit.16.8Proper diffusers are installed on relief vent outlets.16.9Are proper drains installed on the relief valveYes / No / NAheaders.16.10No stop valves are installed in the inlet or outlet ofthe relief devices (except normally locked open Yes / No / NAvalves in hydrostatic applications).pleYes / No / NAYes / No / NAmThis Pre-startup Safety Review Checklist has been Completed by:Date:SaContact Number ( ) - -Pre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistLast Revision 1/17/14Page 20 of 21

17.117.0 Site security – DescriptionCritical ammonia equipment and valves enclosedand/or locked so that they are inaccessible to Yes / No / NAunauthorized personnel.17.2Appropriate access control measures (e.g. signs,secure doors and windows, locks, card-basedaccess control systems, and control of gates and Yes / No / NAdocks) have been implemented for employees,contractors, suppliers and visitors?17.3Appropriate perimeter protection (e.g. fences, gates,barriers, bollards, and security lighting) has been Yes / No / NAinstalled17.4Surveillance systems have been implemented.17.5Appropriate data protection (e.g. firewalls, virusprotection, encryption, user identification andpasswords) have been provided to prevent Yes / No / NAunauthorized computer access.pleYes / No / NAThis Pre-startup Safety Review Checklist has been Completed by:Date:SamContact Number ( ) - -Pre-Startup Safety Review Checklist08 Pre-Startup Safety Review ChecklistLast Revision 1/17/14Page 21 of 21

Jan 17, 2014 · Pre-Startup Safety Review Checklist Last Revision 1/17/14 08 Pre-Startup Safety Review Checklist Page 2 of 21 Question Answer Comments 1.0 General Requirements 1.1 All Process Safety Information (as specified on the Management of Change Form) has been compiled and is comp

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The THINC startup service is a utility that comes with your Okuma API disc. The THINC startup service will automatically launch THINC API dependent applications only if the THINC API is initialized. For information on how to install and use the THINC startup service please read the THINC startup service manual (Okuma publication M911-08-

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