9852 3609 01a Maintenance SmartROC D65 Tier 4 Final

SMARTROC D65 TIER 4 FINALMaintenanceTranslation of the original instructions2015-12-17 No: 713991051.3 en

Reference!NOTE: Always read the information in the Safety document before starting to use therig or starting maintenance work.

SmartROC D65 Tier 4 FinalTable of ContentsTable of Contents1 Reference. 32 General. 112.1 General.2.1.1 Safety .2.1.2 Target group and objective.2.1.3 Contact details.2.1.4 Signs for outsourced components .2.1.5 Dismantling and assembly.2.1.6 Long-term storage .2.1.7 Scaling.2.1.8 Tightening torque in bolted joints.2.1.9 Work on painted surfaces.2.1.10 Welding.2.1.11 Welding CAN BUS.2.1.12 Diagnostics .111111111616161717181819202.2 Battery.2.2.1 Environmental considerations regarding batteries .2.2.2 Charging the battery .2.2.3 Starting with an auxiliary battery.202020222.3 Steel ropes. 232.3.1 Scrapping guidelines for steel cables . 232.4 Air conditioning.2.4.1 Safety .2.4.2 Environmental issues when handling refrigerant.2.4.3 Changing air filter .2.4.4 Diagnostics .29292929303 Transport instructions. 333.1 Hoisting. 333.1.1 Single-section boom version . 333.2 Transport . 343.2.1 Before loading the drill rig onto the transport vehicle . 353.2.2 Once the drill rig is loaded onto the transport vehicle. 353.3Towing. 364 Hardware RCS . 394.1 Display, application and CCI module .4.1.1 Connections.4.1.2 Pin configurations .4.1.3 LED functions .393940404.2 Resolver module .4.2.1 Connections.4.2.2 Pin configurations .4.2.3 LED functions .414141424.3 I/O module.4.3.1 Connections.4.3.2 Pin configurations .4.3.3 LED functions .434344444.4 Operator panel. 464.4.1 Connections. 464.5 Decoder, operator panel. 474.5.1 Connections. 474.5.2 Pin configurations X1 - X6 . 47v

SmartROC D65 Tier 4 Final4.5.34.5.4Table of ContentsPin configurations X8 - X9 . 48LED functions . 485 RCS drilling system . 495.1 Drill system. 495.1.1 RCS . 495.1.2 Logging in . 515.2 Overview of menus . 525.2.1 Menu structure. 525.3 Settings .5.3.1 General and specific settings .5.3.2 Parameters .5.3.3 Actuations.545455565.4 Direct selection menus.5.4.1 Direct selection menu F1.5.4.2 Direct selection menu F2.5.4.3 Direct selection menu F3.5.4.4 Direct selection menu F4.5.4.5 Direct selection menu F5.5757596263645.5 System .5.5.1 Menu System.5.5.2 System - Modules.5.5.3 System - Levers.5.5.4 System - Monitors.5.5.5 System - administration .5.5.6 Loading new software.5.5.7 System - Engine status.5.5.8 System - Service Interval.5.5.9 System - Configuration .5.5.10 System - Rig Options.66666770727374777879805.6 Logging . 815.6.1 Logging Menu. 815.7 Positioning. 885.7.1 Positioning menu . 885.8 Drilling. 955.8.1 Menu Drilling. 955.9 Rig . 1125.9.1 Rig menu . 1125.10 RHS. 1225.10.1 RHS menu . 1226 Hydraulic systems . 1356.1Environmental considerations when handling oil . 1356.2General. 1356.3Repairing hydraulic components . 1366.4Replacement of hydraulic hoses . 1366.5Hydraulic workshops. 1376.6 Filter . 1376.6.1 Return oil filter . 1376.6.2 Breather filter . 1387 Feeder . 1417.1 Feeder chain tension . 1417.1.1 Feeder chain tension . 1427.2Tension of hoses on the hose drum . 142vi

SmartROC D65 Tier 4 FinalTable of Contents7.3 Climbing chain . 1437.3.1 Lubricating the sprocket wheel and checking the climbing chain cover. . 1437.4 Bearing unit and checking the chain guide. 1447.4.1 Replacing the bearing unit (chain feed). 1447.5Protective plates . 1457.6Checking for wear on the sprockets . 1457.7Sealing disc . 1467.8Replacing the slide pieces in the holder. 1467.9Replacement of Slide Bars. 1477.10 Lubricating the feeder . 1488 Track frames. 1498.1Stretching the crawler tracks. 1498.2Check torques . 1508.3 Check for wear .8.3.1 Procedures .8.3.2 Check for wear on the track rollers.8.3.3 Check for wear on the limberoller.8.3.4 Check for wear on the front wheel.8.3.5 Check for wear on the track shoe.8.3.6 Check for wear on the link and bushing .8.3.7 Check for wear on the chain.1511511511511521531531549 Dust collector (DCT) . 1559.1Filter test, dust collector (DCT). 1559.2Adjust the suction capacity . 1569.3Dust collector (DCT) filter change . 15610 Radiator. 15910.1 Environmental issues when handling coolant . 15910.2 Coolant. 15911 Diesel engine . 16111.1 Safety . 16111.2 Environmental issues when handling oil. 16111.3 Oil for the diesel motor. 16111.4 Maintenance of components.11.4.1 Air filter for engine and compressor, service intervals.11.4.2 Air filter for engine and compressor, maintenance .11.4.3 Fuel system .11.4.4 Environmental issues when handling fuel .11.4.5 Fuel tank brackets .11.4.6 Draining the fuel tank.11.4.7 Drive belt .11.4.8 For further instructions, se

and service. The user should have undergone Atlas Copco's training courses for the equip-ment concerned. The objective of these maintenance instructions is to detect and rectify faults at an early stage so that breakdowns, costly secondary damage and accidents can be prevented.