UDC 3300 Universal Digital Controller Product Manual
UDC 3300Universal Digital ControllerProduct Manual51-52-25-55D4/00Sensing and Control
Copyright, Notices, and TrademarksPrinted in U.S.A. – Copyright 2000 by HoneywellRevision D – April, 2000WARRANTY/REMEDYHoneywell warrants goods of its manufacture as being free of defective materials and faultyworkmanship. Contact your local sales office for warranty information. If warranted goods arereturned to Honeywell during the period of coverage, Honeywell will repair or replace withoutcharge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of allother warranties, expressed or implied, including those of merchantability and fitness for aparticular purpose. Specifications may change without notice. The information we supply isbelieved to be accurate and reliable as of this printing. However, we assume no responsibility forits use.While we provide application assistance personally, through our literature and the Honeywell website, it is up to the customer to determine the suitability of the product in the application.Sensing and ControlHoneywell11 West Spring StreetFreeport, Illinois 61032iiUDC 3300 Controller Product Manual4/00
About This DocumentAbstractThis manual describes the installation, configuration, operation, and maintenance of the UDC3300Controller.ReferencesPublication TitlePublication NumberUDC 3300 Limit Controller51-52-25-56UDC 3000/UDC 3300/UDC5000/UDC6000U/DC6300RS422/485 Communications Option Manual51-51-25-35UDC 3000/3300 DMCS Communications Option Section of the Gateway Manual82-50-10-23Modbus RTU Serial Communications User Manual51-52-25-66Modbus RTU Serial Communications User Manual Configuration Interface forUDC 330051-52-25-70UDC 3300 Controller Specification Sheet51-52-03-23UDC 3000 Modbus 485RTU Communications Option51-52-25-38How to Apply Digital Instrumentation in Severe Electrical Noise Environments51-52-05-01ContactsWorld Wide WebThe following lists Honeywell’s World Wide Web sites that will be of interest to our customers.Honeywell OrganizationWWW Address (URL)Corporatehttp://www.honeywell.comSensing and phoneContact us by telephone at the numbers listed below.OrganizationUnited States and CanadaHoneywellPhone ia PacificHoneywell Asia PacificHong Kong(852) 2829-8298EuropeHoneywell PACE, Brussels, Belgium[32-2] 728-2111Latin AmericaHoneywell, Sunrise, Florida U.S.A.(854) 845-26004/00UDC 3300 Controller Product ManualTech. SupportQ&A Faxback(TACFACS)Serviceiii
Symbol DefinitionsThe following table lists those symbols used in this document to denote certain conditions.SymbolDefinitionThis CAUTION symbol on the equipment refers the user to the Product Manual foradditional information. This symbol appears next to required information in themanual.WARNINGPERSONAL INJURY: Risk of electrical shock. This symbol warns the user of apotential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms,42.4 Vpeak, or 60 Vdc may be accessible. Failure to comply with theseinstructions could result in death or serious injury.ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions forhandling electrostatic sensitive devicesProtective Earth (PE) terminal. Provided for connection of the protective earth (greenor green/yellow) supply system conductor.Functional earth terminal. Used for non-safety purposes such as noise immunityimprovement. NOTE: This connection shall be bonded to protective earth at thesource of supply in accordance with national local electrical code requirements.Earth Ground. Functional earth connection. NOTE: This connection shall be bondedto Protective earth at the source of supply in accordance with national and localelectrical code requirements.Chassis Ground. Identifies a connection to the chassis or frame of the equipmentshall be bonded to Protective Earth at the source of supply in accordance withnational and local electrical code requirements.ivUDC 3300 Controller Product Manual4/00
Table of ContentsSECTION 1 – OVERVIEW. 11.11.2Introduction. 1Operator Interface . 3SECTION 2 – INSTALLATION. 72.12.22.32.42.52.6Overview. 7Model Number Interpretation. 12Mounting. 13Wiring . 15Wiring Diagrams . 18Control and Alarm Relay Contact Information . 34SECTION 3 – CONFIGURATION . .153.163.173.183.193.203.213.223.233.24Overview. 35Configuration Prompts. 36How To Get Started. 38Configuration Tips . 39Configuration Procedure. 40Loop 1 Tuning Parameters Set Up Group. 42Loop 2 Tuning Parameters Set Up Group (Cascade or Two Loops. 44SP Ramp, SP Rate, or SP Programming Set Up Group . 45Accutune Set Up Group. 47Algorithm Data Set Up Group. 49Output Algorithm Parameters Set Up Group. 53Input 1 Parameters Set Up Group. 54Input 2 Parameters Set Up Group. 56Input 3 Parameters Set Up Group. 57Loop 1 Control Parameters Set Up Group . 58Loop 2 Control Parameters Set Up Group . 60Options Set Up Group . 62Communications Set Up Group. 64Alarms Set Up Group . 66Display Parameters Set Up Group . 69Calibration Group . 70Maintenance Set Up Group . 71Status Group . 72Configuration Record Sheet Basic Model: DC330B-XX-XXXDMCS Model: DC330D-XX-XXX . 733.25 Configuration Record Sheet Expanded Model: DC330E-XX-XXX . 754/00UDC 3300 Controller Product Manualv
SECTION 4 – CONFIGURATION PROMPT DEFINITIONS . .154.164.174.184.19Overview . 79Loop 1 Tuning Parameters Set Up Group. 80Loop 2 Tuning Parameters Set Up Group. 84Setpoint Ramp/Rate/Programming Set Up Group . 85Accutune Set Up Group . 88Algorithm Data Set Up Group. 92Output Algorithm Parameters Set Up Group. 109Input 1 Parameters Set Up Group. 112Input 2 Parameters Set Up Group. 116Input 3 Parameters Set Up Group. 117Loop 1 Control Parameters Set Up Group . 118Loop 2 Control Parameters Set Up Group . 124Options Set Up Group . 129Communications Set Up Group. 135Alarms Set Up Group . 139Display Parameters Set Up Group . 143Calibration Data. 144Maintenance Group. 144Status Test Data. 146SECTION 5 – OPERATION. 5.155.165.175.185.195.205.215.225.23Overview . 147How to Power Up the Controller. 148Entering a Security Code. 150Monitoring Your Controller . 151Start-up Procedure . 155Operating Modes. 156Setpoints. 160Setpoint Ramp Rate . 163Single Setpoint Ramp. 164Using Two Sets of Tuning Constants . 168Alarm Setpoints . 171Two Loops of Control Overview . 172Configuring Two Loops of Control. 177Monitoring Two Loops of Control . 180Operating Two Loops of Control . 181Three Position Step Control Algorithm . 182Input Math Algorithms. 183Digital Input Option (Remote Switching). 186Auto/Manual Station . 190Fuzzy Overshoot Suppression . 193Accutune. 194Carbon Potential. 202HealthWatch . 204SECTION 6 – SETPOINT RAMP/SOAK PROGRAMMING OPTION. 2056.16.26.36.46.5viOverview . 205Program Contents . 206Drawing a Ramp/Soak Profile . 209Entering the Setpoint Program Data . 211Run/Monitor the Program . 214UDC 3300 Controller Product Manual4/00
SECTION 7 – INPUT CALIBRATION . 2197.17.27.37.47.57.6Overview. 219Minimum and Maximum Range Values. 220Preliminary Information. 221Input #1, #2, or #3 Set Up Wiring . 223Input #1, #2, or #3 Calibration Procedure. 229Restoring Factory Calibration . 231SECTION 8 – OUTPUT CALIBRATION . 2338.18.28.38.4Overview. 233Current Proportional Output Calibration . 234Position Proportional and Three Position Step Output Calibration. 236Auxiliary Output Calibration . 240SECTION 9 – TROUBLESHOOTING / SERVICE . 2439.19.29.39.49.59.69.79.89.9Overview. 243Troubleshooting Aids. 245Power-up Tests . 247Status Tests. 248Background Tests. 250Controller Failure Symptoms . 252Troubleshooting Procedures . 253Parts Replacement Procedures. 261Maintenance . 270SECTION 10 – PARTS LIST . 27110.1 Exploded View. 271SECTION 11 – APPENDIX A – MANUAL TUNING. 27311.111.211.311.44/00Overview. 273Time, Position, or Current Proportional Simplex Control. 274Time Proportional Duplex or Current Proportional Duplex Control. 276Two Sets of Tuning Parameters for Single Output Operation . 276UDC 3300 Controller Product Manualvii
FiguresFigure 1-1Figure 2-1Figure 2-2Figure 2-3Figure 2-4Figure 2-5Figure 2-6Figure 2-7Figure 2-8Figure 2-9Figure 2-10Figure 2-11Figure 2-12Figure 2-13Figure 2-14Figure 2-15Figure 2-16Figure 2-17Figure 2-18Figure 2-19Figure 2-20Figure 3-1Figure 4-1Figure 4-2Figure 5-1Figure 5-2Figure 5-3Figure 5-4Figure 5-5Figure 5-6Figure 6-1Figure 6-2Figure 7-1Figure 7-2Figure 7-3Figure 7-4Figure 7-5Figure 7-6Figure 7-7Figure 8-1Figure 8-2Figure 9-1Figure 9-2Figure 9-3Figure 9-4Figure 10-1viiiOperator Interface Displays and Indicators.3Model Number Interpretation . 12Dimensions . 13Mounting Method . 14Composite Wiring Diagram . 18Line Voltage Wiring . 19Input #1/Input #2 Connections . 20Two HLAI Replace 2nd LLAI Connections. 21Electromechanical Relay Output—Model DC330X-EE-XXX. 22Solid State Relay Output—Model DC330X-AA-XX. 2310-amp Solid State Relay Output—Model DC330X-SS-XX. 24Open Collector Output—Model DC330X-TT-XXX . 25Current Output—Current /Time Duplex, Time/Current Duplex, PositionProportional, or Three Position Step Control . 26Auxiliary Output and Three Relay Outputs. 27Position Proportional Output or Three Position Step—ModelsDC330X-EE-XXX-X2, DC330X-AA-XXX-X2 . 28Auxiliary Output Connections—Models DC330X-XX-2XX, DC330X-XX-5XX. 29Digital Inputs Connections—Model DC330X-XX-XX3. 29RS422/485/Modbus Communications Option Connections . 30DMCS Communications Option Connections . 31Transmitter Power for 4-20 mA 2-wire Transmitter Using Open CollectorAlarm 2 Output—Model DC330X-XT-XXX. 32Transmitter Power for 4-20 mA 2-wire Transmitter Using Auxiliary Output—Model DC330X-XX-2XX or DC330X-XX-5XX . 33Overview of UDC 3300 Prompt Hierarchy . 36Example of Mass Flow Compensation using Multiplier/Divider Algorithm. 102Example of Eight Segment Characterizer . 106Operator Interface . 151Functional Overview Block Diagram of a Single Loop (Loop #1) or DualLoop Controller (Loop #1 and Loop #2) . 173Functional Overview Block Diagram of Internal Cascade of a 2-loop Controller. 174Hi/Lo Override Selector. 175Auto/Manual Station and Backup Control Feature. 190Carbon Potential Control. 203Ramp/Soak Profile Example . 209Program Record Sheet . 210Inputs #1, #2, and #3 Wiring Terminals . 221Wiring Connections for Thermocouple Inputs Using an Ice Bath. 223Wiring Connections for Thermocouple Inputs Using a Precision Resistor . 224Wiring Connections for RTD . 225Wiring Connections for Radiamatic, Millivolts, or Volts (except 0 to 10 Volts) . 226Wiring Connections for 0 to 10 Volt Inputs . 227Wiring Connections for 4 to 20 mA inputs . 228Wiring Connections for Calibrating Current Proportional Output . 234Wiring Connections for Calibrating Auxiliary Output . 240Chassis Removal . 262Display/Keyboard Replacement . 263Removing the Printed Wiring Boards . 264Printed Wiring Board Identification . 265UDC 3300 Exploded View. 271UDC 3300 Controller Product Manual4/00
TablesTable 1-1Table 2-1Table 2-2Table 2-3Table 2-4Table 2-5Table 2-6Table 2-7Table 2-8Table 3-1Table 3-2Table 3-3Table 3-4Table 3-5Table 3-6Table 3-7Table 3-8Table 3-9Table 3-10Table 3-11Table 3-12Table 3-13Table 3-14Table 3-15Table 3-16Table 3-17Table 3-18Table 4-1Table 4-2Table 4-3Table 4-4Table 4-5Table 4-6Table 4-7Table 4-8Table 4-9Table 4-10Table 4-11Table 4-12Table 4-13Table 4-14Table 4-15Table 4-16Table 5-1Table 5-2Table 5-3Figure 5-1Table 5-44/00Function of Keys.4Specifications .8Procedure for Mounting the Controller .14Permissible Wiring Bundling.16Input 2 Jumper Selections.21Universal Output Wiring Functionality and Restrictions for Figure 2-12.26Universal Output Wiring Functionality and Restrictions for Figure 2-13.27Control Relay Contact Information .34Alarm Relay Contact Information .34Configuration Tips .39Configuration Procedure .40Tuning Group Function Prompts .42Tuning Loop 2 Group Function .44SP Ramp Group Function Prompts.45Accutune Group Function Prompts .48Algorithm Group Function Prompts.49Output Algorithm Group Function Prompts .53Input 1 Group Function Prompts .54Input 2 Group Function Prompts .56Input 3 Group Function .57Control Group Function Prompts .58Control 2 Group Function Prompts .60Options Group Function Prompts.62Communications Group Function Prompts .64Alarms Group Function Prompts.66Display Group Function Prompts .69Maintenance Group Function Prompts .71Tuning Group Prompt Definitions.80Loop 2 Tuning Group Prompt.84Setpoint Ramp/Rate Group Definitions .85Accutune Group Definitions.88Algorithm Group Definitions .92Output Algorithm Group Definitions .109Input 1 Group Definitions .112Input 2 Group Definitions .116Input 3 Group Definitions .117Control Group Definitions.118Control 2 Group Definitions.124Options Group Definitions .129Communications Group Definitions.135Alarms Group Definitions .139Display Group Definitions.143Maintenance Group Definitions .144Power Up Diagnostic Tests .148Procedure for Testing the Displays and Keys .149Procedure for Entering a Security Code .150Operator Interface .151Lower Display Key Parameter.153UDC 3300 Controller Product Manualix
Table 5-5Table 5-6Table 5-7Table 5-8Table 5-9Table 5-10Table 5-11Table 5-12Table 5-13Table 5-14Table 5-15Table 5-16Table 5-17Table 5-18Table 5-19Table 5-20Table 5-21Table 5-22Table 5-23Table 5-24Table 5-25Table 5-26Table 5-27Table 5-28Table 5-29Table 5-30Table 5-31Table 5-32Table 5-33Table 5-34Table 5-35Table 5-36Table 5-37Table 5-38Table 5-39Table 6-1Table 6-2Table 6-3Table 6-4Table 7-1Table 7-2Table 7-3Table 7-4Table 7-5Table 7-6Table 8-1Table 8-2Table 8-3Table 8-4Table 8-5Table 9-1xError Messages.154Procedure for Starting Up the Controller.155Operating Mode Definitions.156Changing Operating Modes .157Procedure for Selecting Automatic or Manual Mode.158Procedure for Selecting the Local Setpoint Source.160Procedure for Changing the Local Setpoints .161Procedure for Enabling (or Disabling) the Remote Setpoint .162Setpoint Selection Indication .
UDC 3300 51-52-25-70 UDC 3300 Controller Specification Sheet 51-52-03-23 UDC 3000 Modbus 485RTU Communications Option 51-52-25-38 How to Apply Digital Instrumentation in Severe Electrical Noise Environments 51-52-05-01 Contacts World Wide Web The following lists Honeywell’s World Wid
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The UDC 3300 is a microprocessor-based, stand-alone controller. It combines the highest degree of functionality and operating simplicity offered in a 1/4 DIN size controller. With a typical accuracy of 0.20 % of span, the UDC 3300 is an ideal controller for regulating temperature and other process variables in numerous heating and coolingFile Size: 586KB
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Bently Nevada 3300 or 3300 XL 5 mm or 8 mm tip 5 m Bently Nevada 3300 or 3300 XL 5 mm or 8 mm tip 9 m Bently Nevada 7200 5 mm or 8 mm tip 5 m Bently Nevada 7200 5 mm or 8 mm tip 9 m Standard target material is AISI 4140. Other materials available upon request.
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