UDC 2300 UDC 3000 UDC 3300 UDC 5000 UDC 6000 UDC
UDC 2300UDC 3000UDC 3300UDC 5000UDC 6000UDC 6300Universal Digital ControllersRS422/485 ASCII CommunicationsOptionProduct Manual51-51-25-35G5/99
Copyright, Notices, and TrademarksPrinted in U.S.A. – Copyright 1999 by Honeywell Inc.Rev G, 5/99While this information is presented in good faith and believed to be accurate,Honeywell disclaims the implied warranties of merchantability and fitness for aparticular purpose and makes no express warranties except as may be stated in itswritten agreement with and for its customer.In no event is Honeywell liable to anyone for any indirect, special, or consequentialdamages. The information and specifications in this document are subject tochange without notice.This document was prepared using Information Mapping methodologies andformatting principles.UDC 2300, UDC 3000, UDC 3300, UDC 5000, UDC 6000, and UDC 6300 are U.S.trademarks of Honeywell Inc.Information Mapping is a registered trademark of Information Mapping, Inc.HoneywellIndustrial Automation and ControlAutomation College100 Virginia DriveFort Washington, PA 19034iiRS422/485 ASCII Communications Option Product Manual5/99
About This PublicationThe UDC manual for RS422/485 ASCII communications option contains the following sections:Section 1Section 2Section 3Section 4Section 5– Overview– Installation– Establishing Communications– Read and Write Operations– Reading, Writing, and Overriding Parameters on UDC 3000Versa-Pro ControllersSection 6– Reading, Writing and Overriding Parameters on UDC 5000Ultra-Pro ControllersSection 7– Reading, Writing, and Overriding Parameters on UDC 6000Process ControllersSection 8– Reading, Writing, and Overriding Parameters on UDC 6300Process ControllersSection 9– Reading, Writing, and Overriding Parameters on UDC 3300Process ControllersSection 10 – Reading, Writing, and Overriding Parameters on UDC 2300Process ControllersSection 11 – Operating the Controller with Communications OptionSection 12 – ASCII Conversion TableSection 13 – Cable SpecificationsCommunication between your computer and the UDC Controller is accomplished for one piece ofinformation (parameter) at a time. Each parameter has an associated identifying code.The Identifying Code and Format Code will be listed along with information pertaining to thatparameter.The identifying codes are grouped in the same order as they appear in the controller configurationprompts.5/99RS422/485 ASCII Communications Option Product Manualiii
ContentsSECTION 1 – OVERVIEW . 11.11.21.3Introduction . 1Message Exchange Protocols . 2Field Upgrade . 3SECTION 2 – INSTALLATION . 52.12.22.32.42.5Introduction . 5RS232 to RS485 Converters . 6Using a Black Box Converter . 7Using a Westermo Converter . 9Wiring Diagrams . 11SECTION 3 – ESTABLISHING COMMUNICATIONS AND TESTING . 153.13.23.33.43.53.63.73.83.93.10Preparing the Controller for Communications. 15Programming . 19Message Exchange . 20Request Messages . 21Response Messages . 24Status Codes . 26Checksum Protocol (for Data Security) . 28Shed . 34Loopback (UDC 2300, UDC 3000, UDC 3300 Only) . 35Recovering from Communications Failures. 37SECTION 4 – READ AND WRITE OPERATIONS . 414.14.24.34.44.54.6Read Operations. 41Read Analog Parameters . 42Read Digital Parameters. 45Write Operations. 47Write Analog Parameters. 48Write Digital Parameters. 52SECTION 5 – READ, WRITE AND OVERRIDE PARAMETERS – UDC3000 . 555.15.25.35.45.55.65.75.85.95.105.11UDC 3000 Overview . 55UDC 3000 Reading Control Data . 57UDC 3000 Read Option Status. 58UDC 3000 Miscellaneous Read Only’s. 59UDC 3000 Setpoints . 61UDC 3000 Using a Computer Setpoint. 62UDC 3000 Overriding Input 1 . 63UDC 3000 Canceling the Override . 64UDC 3000 Reading or Changing the Output . 65UDC 3000 Local Setpoint/PID Set Selection /Setpoint Ramp Status . 66UDC 3000 Configuration Parameters . 68SECTION 6 – READ, WRITE AND OVERRIDE PARAMETERS – UDC5000 . 856.16.26.3ivOverview. 85Reading Control Data . 88Option Status . 89RS422/485 ASCII Communications Option Product Manual5/99
6.46.56.66.76.86.96.106.11Miscellaneous Read Only’s . 90Setpoints . 92Using a Computer Setpoint . 93Overriding the Inputs. 95PV, Setpoint, or Input Override Status or Cancellation . 97Reading or Changing the Output . 98Local Setpoint/PID Selection/Setpoint Ramp Status. 99Configuration Parameters . 101SECTION 7 – READ, WRITE AND OVERRIDE PARAMETERS – UDC6000. 1277.17.27.37.47.57.67.77.87.97.10Overview . 127Reading Control Data. 130Read Options Status . 131Miscellaneous Read Only’s . 132Setpoints . 134Using a Computer Setpoint . 135PV or Setpoint Override Selections. 137Reading or Changing the Output . 138Local Setpoint/PID Selection/Setpoint Ramp Status. 139Configuration Parameters . 142SECTION 8 – READ, WRITE AND OVERRIDE PARAMETERS – UDC6300. 1778.18.28.38.48.58.68.78.88.98.10Overview . 177Reading Control Data. 180Read Options Status . 181Miscellaneous Read Only’s . 182Setpoints . 186Using a Computer Setpoint . 187PV or Setpoint Override Selections. 189Reading or Changing the Output . 190Local Setpoint/PID Selection/Setpoint Ramp Status. 191Configuration Parameters . 194SECTION 9 – READ, WRITE AND OVERRIDE PARAMETERS – UDC3300. 2319.19.29.39.49.59.69.79.89.99.10UDC 3300 Overview . 231UDC 3300 Reading Control Data. 234UDC 3300 Read Options Status . 235UDC 3300 Miscellaneous Read Only’s . 236UDC 3300 Setpoints . 238UDC 3300 Using a Computer Setpoint . 239UDC 3300 PV or Setpoint Override Selections . 241UDC 3300 Reading or Changing the Output. 242UDC 3300 Local Setpoint/PID Selection/Setpoint Ramp Status . 243UDC 3300 Configuration Parameters . 246SECTION 10 – READ, WRITE AND OVERRIDE PARAMETERS – UDC2300. C 2300 Overview . 277UDC 2300 Reading Control Data. 280UDC 2300 Read Options Status . 281UDC 2300 Miscellaneous Read Only’s . 282UDC 2300 Setpoints . 284UDC 2300 Using a Computer Setpoint . 285UDC 2300 PV or Setpoint Override Selections . 287UDC 2300 Reading or Changing the Output. 288UDC 2300 Local Setpoint/PID Selection/Setpoint Ramp Status . 289UDC 2300 Configuration Parameters . 292RS422/485 ASCII Communications Option Product Manualv
SECTION 11 – OPERATING THE CONTROLLER WITH COMMUNICATIONSOPTION . 31111.1Operation . 311SECTION 12 – ASCII CONVERSION TABLE. 31212.1Overview. 312SECTION 13 – CABLE SPECIFICATIONS. 31413.1viIntroduction . 314RS422/485 ASCII Communications Option Product Manual5/99
Figures5/99Figure 2-1Figure 2-2Figure 2-3Figure 2-4Figure 2-5Figure 2-6Figure 2-7Black Box Converter Wiring Connections . 8Recommended Switch Settings for Westermo Converter . 10Westermo Converter Wiring Connections . 10UDC3000/3300 Connections . 11UDC6000/6300 Connections . 12Connections (without Digital Input Option) . 13UDC2300 Connections . 14Figure 3-1Figure 3-2Figure 3-3Figure 3-4Figure 3-5Figure 3-6Figure 3-7Figure 3-8Figure 3-9Figure 3-10Message Exchanges . 20Request Message Fields. 21Response Message Fields Information . 24Request Format for Checksum Protocol . 28Example of Checksum Calculation. 30Using Checksum Protocol . 31Success Response Message Fields . 32Failure Response Message Fields . 33Lost Messages . 37Timing a Message Exchange and Checking for a Response. 38Figure 4-1Figure 4-2Figure 4-3Figure 4-4Read Analog Parameter Message Exchange . 44Read Digital Parameter Message Exchange . 46Write Analog Parameter Message Exchange Example . 51Write Digital Parameter Message Exchange Example. 54Figure 5-1Figure 5-2Figure 5-3Option Status Information . 58I.D. Code 250 Indications . 67Digital Input Combinations . 84Figure 6-1Figure 6-2Option Status Information . 89I.D. Code 250 Indications . 100Figure 7-1Figure 7-2Figure 7-3Option Status Information . 131I.D. Code 250 Indications . 140Digital Input Combinations . 172Figure 8-1Figure 8-2Figure 8-3Option Status Information . 181I.D. Code 250 Indications . 192Digital Input Combinations, Inputs 1 and 2. 225Figure 9-1Figure 9-2Figure 9-3Option Status Information . 235I.D. Code 250 Indications . 244Digital Input Combinations, Inputs 1 and 2. 272Figure 10-1Figure 10-2Option Status Information . 281I.D. Code 250 Indications . 290RS422/485 ASCII Communications Option Product Manualvii
TablesviiiTable 1-1Table 1-2Table 2-1Table 2-2Table 2-3Table 2-4Table 2-5Rules and Regulations for Configuration Protocol. 2Upgrade PWB Part Numbers. 3Converters . 6Black Box Converter Wiring Connections Procedure . 7Terminal Connections for Black Box Converters . 8Westermo Converter Configuration and Wiring Procedure . 9Terminal Connections for Westermo Converters. 10Table 3-1Table 3-2Table 3-3Table 3-4Table 3-5Table 3-6Table 3-7Table 3-8Table 3-9Table 3-10Table 3-11Communications Parameters . 15Controller Procedure for Communication Parameters. 17Programming Statements . 19Request Message Fields Definitions. 22Response Message Fields Definitions. 25Request Message Status Codes . 26UDC Status Codes . 27Calculating the Checksum Procedure . 29Example of Loopback Request Message . 35Example of Loopback Response Message . 36Programming Example . 36Table 4-1Table 4-2Table 4-3Table 4-4Table 4-5Table 4-6Table 4-7Table 4-8Table 4-9Table 4-10Table 4-11Table 4-12Table 4-13Analog Parameter Request Format . 42Analog Parameter Response Format . 43Digital Parameter Request Format . 45Digital Parameter Response Format . 46Write Message Exchange Steps. 47Write Request Format for Analog I.D. Codes . 48Busy Response. 49Ready Requests . 49Is Ready Response . 50Write Request Format for Digital I.D. Codes . 52Busy Response . 53Ready Request. 53Is Ready Response . 53Table 5-1Table 5-2Table 5-3Table 5-4Table 5-5Table 5-6Table 5-7Table 5-8Table 5-9Table 5-10Table 5-11Table 5-12Table 5-13Table 5-14Table 5-15Table 5-16Table 5-17Table 5-18Table 5-19Table 5-20Table 5-21Control Data Parameters – UDC3000 . 57Option Status . 58Miscellaneous Read Only’s. 59Error Status Definitions. 60Setpoint Code Selections . 61Setpoint Associated Parameters . 61Computer Setpoint Selection . 62Computer Setpoint Associated Parameters. 62Input 1 Override Code . 63Input Override Associated Parameters. 63PV or Setpoint Override Cancellation. 64Reading or Changing the Output. 65Associated Output Codes. 65LSP/PID Set Selection and Setpoint Ramp Status. 66Setup Group-Tuning. 69Setup Group-SP Ramp, Rate, or SP Program . 71Setup Group-Adaptive Tune. 74Setup Group-Algorithm. 75Setup Group-Input 1. 76Setup Group-Input 2. 78Setup Group-Control . 79RS422/485 ASCII Communications Option Product Manual5/99
5/99Table 5-22Table 5-23Table 5-24Setup Group-Options . 81Setup Group-COMRS422 . 82Setup Group-Alarms . 83Table 6-1Table 6-2Table 6-3Table 6-4Table 6-5Table 6-6Table 6-7Table 6-8Table 6-9Table 6-10Table 6-11Table 6-12Table 6-13Table 6-14Table 6-15Table 6-16Table 6-17Table 6-18Table 6-19Table 6-20Table 6-21Table 6-22Table 6-23Table 6-24Table 6-25Table 6-26Table 6-27Table 6-28Table 6-29Table 6-30Control Data Parameters – UDC5000. 88Option Status . 89Miscellaneous Read Only’s . 90Error Status Definitions . 91Setpoint Code Selections . 92Setpoint Associated Parameters . 92Computer Setpoint Selections. 93Computer Setpoint Associated Parameters . 94Input Override Codes . 95Input Override Associated Parameters . 96PV, Setpoint , or Input Override Cancellation . 97Reading or Changing the Output . 98Associated Output Codes . 98I.D. Code 250 Reads . 99I.D. Code 250 Writes. 100Setup Group-Tuning (Loop 1)*. 102Setup Group-Tuning 2* (Loop 2). 103Setup Group-Setpoint Ramp/Program. 104Setpoint Program Ramp and Soak Identifying Codes for Each Segment106Setup Group-Autotune/Adaptive Tune. 107Setup Group-Algorithm . 109Setup Group-Output Algorithm . 112Setup Group-Input 1 (Loop 1 Address only) . 113Setup Group-Input 2 (Loop 1 Address only) . 115Setup Group-Input 3 (Loop 1 Address only) . 118Setup Groups-Control and Control 2 . 120Setup Group-Options . 122Setup Group-Communications. 123Setup Group-Alarms . 124Setup Groups-Display. 126Table 7-1Table 7-2Table 7-3Table 7-4Table 7-5Table 7-6Table 7-7Table 7-8Table 7-9Table 7-10Table 7-11Table 7-12Table 7-13Table 7-14Table 7-15Table 7-16Table 7-17Table 7-18Table 7-19Table 7-20Table 7-21Table 7-22Table 7-23Table 7-24Control Data Parameters – UDC6000. 130Option Status . 131Miscellaneous Read Only’s . 132Error Status Definitions . 133Setpoint Code Selections . 134Setpoint Associated Parameters . 134Computer Setpoint Selection. 135Computer Setpoint Associated Parameters . 136PV or Setpoint Override Selections. 137Reading or Changing the Output . 138Associated Output Codes . 138I.D. Code 250 Reads . 139I.D. Code 250 Writes. 141Setup Group-Tuning (Loop 1)*. 143Setup Group-Tuning 2* (Loop 2). 145Setup Group-Setpoint Ramp/Rate . 147Setup Group-Adaptive Tune . 148Setup Group-Algorithm . 149Setup Group-Advanced Math . 154Setup Group-Output Algorithm . 159Setup Group-Input 1 (Loop 1 Address only) . 160Setup Group-Input 2 (Loop 1 Address only) . 161Setup Group-Input 3 (Loop 1 Address only) . 162Setup Group-Input 4 (Loop 1 Address only) . 163RS422/485 ASCII Communications Option Product Manualix
xTable 7-25Table 7-26Table 7-27Table 7-28Table 7-29Table 7-30Setup Group-Input 5 (Loop 1 Address only). 164Setup Group-Control and Control 2. 166Setup Groups-Options. 169Setup Group-Communications . 173Setup Group-Alarms (Loop 1 Address only). 174Setup Group-Display . 175Table 8-1Table 8-2Table 8-3Table 8-4Table 8-5Table 8-6Table 8-7Table 8-8Table 8-9Table 8-10Table 8-11Table 8-12Table 8-13Table 8-14Table 8-15Table 8-16Table 8-17Table 8-18Table 8-19Table 8-20Table 8-21Table 8-22Table 8-23Table 8-24Table 8-25Table 8-26Table 8-27Table 8-28Table 8-29Table 8-30Control Data Parameters – UDC6300 . 180Option Status . 181Miscellaneous Read Only’s. 182Error Status Definitions.
UDC 2300 UDC 3000 UDC 3300 UDC 5000 UDC 6000 UDC 6300 Universal Digital Controllers RS422/485 ASC
UDC 3300 51-52-25-70 UDC 3300 Controller Specification Sheet 51-52-03-23 UDC 3000 Modbus 485RTU Communications Option 51-52-25-38 How to Apply Digital Instrumentation in Severe Electrical Noise Environments 51-52-05-01 Contacts World Wide Web The following lists Honeywell’s World Wid
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