Product Catalog And Installation Manual For: Multi-Panels .

Product Catalog and Installation Manual for:Multi-Panels XPS Tile Backer Board, Shower Tray andUnderlayment for Floor Heating1

Product Description and RangeCertificationThe XPS Tile-Backer Boards and Shower Tray are certified in accordance with ICC-ES (PMG Listing-1332). Theymeet the standards of ASTM testing for fire and waterproofing and are suitable boards as part of waterproofinstallations.Compliance with the following codes:2015, 2012 and 2009 International Residential Code (IRC)2015, 2012 and 2009 International Plumbing Code (IPC)2015, 2012 and 2009 Uniform Plumbing Code (UPC)2015, 2012 and 2009 National Plumbing Code of Canada (NPC)ICC-ES PMG-1332 approval numberCompliance with the following standard:ANSI A118.10-2014 Load Bearing, Bonded, Waterproof Membrane for Thin-set Ceramic tiles and Stoneinstallation. Ceramic tiles must comply with ANSI A137.1.IAPMO PS 106-2015e1 Tileable Shower Receptors and Shower KitsASME A 112.6.3-2001 (R07) Floor and tech DrainsTechnical Properties:Property ½”ASTM test methodRequirementthicknessHydrostatic pressureANSI48 hoursresistanceA 118.10-08Fungus and MicroANSI14 days 82,4 – 86 Forganism growthA 118.10-08and 85 – 96% humidityresistanceCompressive StrengthASTM D 1621248 kPa (36 psi)Impact LoadIAPMO Z 124A 5 Inch Dia weight 10 lbsLinear ExpansionASTM D 1037 0.07%Tensile StrengthASTM D 1623 228 kPa (33 psi)Shear Strength DryANSI A 118.10-0850 PsiShear Strength WetANSI A 118.10-0850 PsiSurface BurningASTM E 84Flame/Smoke 75/450CharacteristicsDrain BodyASME A 112.6.3-2001Average ofSpecimens TestedNo leakagePass/FailNo GrowthPass86.32 psiNo Damage0.06%67.13 psiAverage 66.66 psiAverage 78.04 psi10/250PassPassPassPassPassPassPassPassPass2

ProductThe XPS Board features a CFC-free, closed cell core made from Extruded Polystyrene (XPS) Rigid Foam. Thestandard XPS Boards are reinforced with fiberglass mesh on both sides and coated with a synthetic polymerresin and MgO mortar.Product Range XPS Tile Backer Board – supplied as flat, L, U shaped, and round shapeable boardsXPS Shower Tray with drain – supplied square and in rectangular formatsThe XPS Board as Underlayment for Floor heating system - factory grooved and can bealuminum top foiled.Product Benefits Include The lightest product on the market for heavy duty tile-backer board applicationsWaterproofness and zero capillarityEasy to cut by knife or sawDoes not delaminate and is free of organic materialDoes not ignite or fuel any fire noncombustibleVery good thermal insulationDoes not support mold or fungusWall Application in Wet area and ShowersThe XPS Tile-Backer Board, XPS Shower Tray, XPS Shapeable, L and U Shaped Boards (Fig .1) are engineeredas a general purpose underlayment for tiles and are especially designed for high moisture areas. XPS will notabsorb water nor does it need additional waterproofing due to its inherent waterproofness and zero capillarity.3

Wall Installation in Wet area and ShowersAccording to Certification ICC-ES PMG - 1332Wood Stud wallsStandard construction (fig. 2)Apply a minimum ½” thick XPS Tile-Backer Board directly to the 2” x 4” Studs, Joist spacing no greater than16”o.c. Mount with any of the following hot dipped galvanized fasteners containing a minimum head diameterof 3/8": (a) 1 5/8" screws or roofing nails, or (b) screws with washer and tabs for high load applications.Fasteners must have a minimum length of three times (3x) the panel thickness with a maximum distancebetween fasteners of 8". Place perimeter fasteners at least 3/8” and less than 5/8” from ends and edges,drive nails or screws so heads are flush with panel to ensure firm contact with the panel (Do not countersinkthe fasteners).Sealing (fig. 2):After installing the boards apply approximately a ¼” to ½” bead of Polyurethane Sealer and Adhesive betweenthe boards. Spread the excess sealant over the top of all joints so in addition to having a solid sealant beadbetween the boards there is from ¾” to 1” of thin surface coverage on both sides of the seam; this meansthere will be a thin top coat from 1.5” to 2” in width over each joint.NOTE: Do NOT use normal silicone as the modified mortar will not bond.Fig. 2: Installation with Polyurethane Sealer and Adhesive.Boards can be installed horizontally or verticallyFasteners applied 3/8” to 5/8” fromperimeter edge - endsStud Joistspacing 16” o.c.Polyurethane Sealer and Adhesive on edges:Spread sealant onto both sides of the seam for athin top coat of 1.5” to 2” in width over joints4

Fig.4: Flush Transition to DrywallTiling can now be directly appliedin a fraction of the time required by traditional methods.Floor installation Wet area - Wood Stud FloorsWood (or M4 non-combustible) subfloor should be constructed so the deflection does not exceed 1/360 of the totaldistance between floor joist (ASTM C626). Normally 5/8” Plywood /OSB or 1/2” M4 boards and joist spacing 16” o.c.fulfill demand. Apply ¼” or ½” XPS Boards onto the subfloor simply by spreading modified cement mortar (followingmanufacturer instructions) over the clean subfloor. Apply the boards by laying the boards into the mortar and usingfasteners every 12” into the floor joists. Seal all joints with modified mortar.5

Shower-Tray Installation over Wood Subfloor (Fig. 5)The XPS Shower Trays are designed with a built-in minimum 2% drain angle. Wood /M4 (non-combustible)subfloor should be constructed so the deflection does not exceed 1/360 of the total distance between floorjoist (ASTM C626). Normally 5/8” Plywood /OSB or 1/2” M4 boards and joist spacing 16” o.c. fulfill demand.Installation:Measure and mark where your drain will be fitted on the subfloor, cut drain hole in the subfloor and fix theBelow part of the drain between the floor joist in correct height, in fast drying modified cement mortar/woodstructure.Apply approximately ½” bead of the polyurethane sealer and adhesive on the notched edges of the ShowerTray (toward the wall boards) or on the two wall sides towards the Shower-Tray (the XPS tile backer boardand Shower-Tray shall be butting tightly together – remove excess sealer). Before applying the Shower-Trayon the subfloor, spread modified cement mortar over the clean subfloor and hereafter install the Shower-Tray.Install theTop part of the Drain into the below part of the drain, by screwing the two drain parts together afterapplying silicon as below picture.Now install the Waterproof Sealing Tape and Plumbing Sealing must be sealed with modified mortar.6

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Top PartHorizontal Drain 2 inBelow PartHorizontal Drain with built-in P-TrapXPS Building Board as Underlayment for Floor Heating Systems:Engineered for Electrical (Fig. 6) and Water Underfloor heating (Fig. 7 – 8). Boards can be factory grooved for watertubes (boards are 1” thick for 5/8” water tubes or 1 ¼” thick for ¾” water tubes). Downward heating loss on concretefloors is prevented due to the thermal insulation value. Boards can further be supplied with factory top mounted aluminum foil, making the floor heating even more effective. See below cut drawings for the different installation details.Fig. 6: Electrical Heating for Concrete Base and Tile FlooringElectricHeatingsystemXPSBoardCementMortar8

Fig. 7: Water Heating for Concrete Base and Tile Flooring”Water underfloor tubes 5/8” or 3/4XPS board Factory grooved with topAluminum foilCementMortarFig. 8: Water Heating for Wood Floor Mounted to Wood Joist Floor Construction with Aluminum Sheets.Water underfloor tubes 5/8” or ¾”Aluminum sheets 15” wideXPS board Factory groovedFig-9: The two grooved XPSoptions with and without topaluminum foil for water floorheating.Floating subfloor9

Product Range Dimensions and Unit QuantitiesItem No. Width x Length x ThicknessXPS Tile BackerCB00624 2’ x 4’ x 1/4” (600x1250 x 6mm)BoardsCB00625 2’ x 5’ x 1/4” (600x1524 x 6mm)XPS L & U ShapeBoards & CurbUnit / packing175 pcs/pll160 pcs/pllCB012282’ x 8’ x 1/2” (600x2500 x 12.7 mm)80 pcs/pllCB012252’ x 5’ x 1/2” (600x1524 x 12.7 mm)80 pcs/pllCB012353’ x 5’ x 1/2” (914x1524 x 12.7 mm)80 pcs/pllCB012484’ x 8’ x 1/2” (1200x2500 x 12.7 mm)80 pcs/pllCB020282’ x 8’ x 3/4” (600 x 2500 x 20 mm)52 pcs/pllCB030282’ x 8’ x 1 1/4” (600 x 2500 x 30 mm)35 pcs/pllCB040282’ x 8’ x 1 1/2” (600 x 2500 x 40 mm)26 pcs/pllCB050282’ x 8’ x 2” (600 x 2500 x 50 mm)21 pcs/pllItem No.Width x Length x ThicknessUnit / packingL1505.9” x 5.9” x 8’ x 3/4”(150 x 150x 2500 x 20 mm)104 pcs /pllL 2007.87” x 7.87” x 8’ x 3/4”(200 x 200 x 2500 x 20 mm)104 pcs/pllL 40015 ¾” x 15 ¾” x 8’ x 3/4”(400 x 400 x 2500 x 20 mm)54 pcs/pllU 1203.15” x 4.72” x 3.15” x 8’ x 3/4”(80 x 120 x 80 x 2500 x 20 mm)52 pcs/pllU 2007.87” x 7.87” x 7.87” x 8’ x 3/4”(200 x 200 x 200 x 2500 x 20 mm)52 pcs/pllCURB3.5" x 3.5" x 5"30 pcs/pllXPS Shapeable Boards Size: 2' (600mm) x 8' (2500mm)Item No.Width x Length x ThicknessUnit / packingSB30L2’ x 8’ x 1 ¼” Shapeable long side35 pcs/pllSB40L2’ x 8’ x 1 ½” Shapeable long side26 pcs/pllSB50L2’ x 8’ x 2” Shapeable long side21 pcs/pllSB40W2’ x 8’ x 1 ½” Shapeable wide side26 pcs/pllSB50W2’x 8’ x 2” Shapeable wide side21 pcs/pll10

XPS Shower Trays including Drain with built-in P-lockItem No.Width x Length x ThicknessUnit / packingST800/C/O31.50” x 31.50” x ¾” / 1 ½”800x800x20/40mm26 pcs/pllST900/C/O35.4” x 35.4” x ¾” / 1 ½”900x900x20/40mm26 pcs/pllST1000/C/O39.37” x 39.37” x ¾” / 1 ½”1000x1000x20/40mm26 pcs/pllST1200/O35.4” x 47.24” x ¾” / 1 ½”900x1200x20/40mm26 pcs/pllST1400/O39.37” x 55.12” x ¾’ / 1 ½”1000x1400x20/40mm26 pcs/pllST1800/O35.4” x 70.87” x ¾” / 1 ½”900x1800x20/40mm26 pcs/pllSDH2 - Horizontal4”x4” Square Strainer ShowerDrain26pcs/pllSDV2 - Vertical4”x4” Square Strainer ShowerDrain26 5.43"17.72"13.78"35.43"35.43"35.43"35.43"35.43"11

Waterproof Sealing Tape - Fleece laminatedItem No.Width x Length x Thickness Unit / packingMP100 – 10-13.94” x 32.5’ x .04”(100 mm x 10 m x 1 mm)10 pcsFor Waterproof connection between boards and for plumbingsealingJoint Sealing (Hybrid Polyurethane Sealant and Bonding)from any local supplierItem No.Width x Length x Thickness3 M 550 F 10 ounce – 20 ounceUnit / packing1 pcsFor applying on edges between Boards for a waterproofconnectionGood mix of sealing and bonding performance, Fast curingfor applications where speed matters, Shore A hardness of45, Great for seam sealing & gap filling, Good option for Boardbonding, Black/white/grey color options, Cartridge & sachet(tube) formatsUnderfloor Heating Insulation Boards(UHP)Item No.MPUHP-2516Width x Length x ThicknessUnit / packing47.24” x 23.62” x .98” OD .63”10pcs/bag(1200 x 600 x 25mm OD16mm)MPUHP-3016/20 47.24” x 23.62” x 1 ¼” OD .63” / ¾” 10pcs/bag(1200 x 600 x 30mm OD16/20mm)Item No.MPALUHP-2516Width x Length x Thickness47.24” x 23.62” x 1” OD .63”(1200 x 600 x 25mm OD16mm)MPALUHP-3016/20 47.24” x 23.62” x 1 ¼” OD .63” / ¾”(1200 x 600 x 30mm OD16/20mm)Aluminum sheet39.37” x 15.35” x .018”(1000 x 390 x 0.45mm)Unit / packing10pcs/bag10pcs/bag20pcs/CTN12