Users Manual 121809 - ETC Controls

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1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-0749Revised: December 18, 2009USER’S MANUALThis User Manual shall define the standard operation and connections of theProgrammable Microcomputer Control Panel (PMCP) and the Mini Controller. Bothcontrollers are designed to monitor and control automatic transfer schemes like breakerpairs, contactors, and automatic transfer switches with solenoid or motor operators.Please visit the website @ www.etccontrols.com for additional information and applicationnotes.Static pre-caution MUST BE OBSERVED when handlingprinted circuit boards with electronic components. Static wriststraps, properly grounded, are required to avoid causing severedamage to electronic components.Note: The user MUST have some knowledge of transfer switches and AC power beforeproceeding to use the PMCP and Mini Controllers.All Products are made in the USA1

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-0749Table of ContentsSection1.0Programmable Microcomputer Control Panel .141.151.161.171.181.191.201.211.221.23PMCP ControllerSequence of OperationSpecificationsStandard FeaturesApplicationsMonitor Transfer Switch positionEngine Start Signal (ESS)Terminal Block Features: basic interfaceProgramming the PMCP: voltage selector (hardware)Programming the PMVP: operating parameters and settingsFactory default settingsTypes of transfersMain Tie Main (MTM) transfer schemeMTM Sequence of OperationMTM breaker connections for control and positionBreaker interface connections: Table 2 & 3Solenoid transfer switch interface: Table 4 & 5Breaker interface harness: see Figure 13ASCO interface harness: see Figure 14ASCO interface harness with Acc 30: refer to Table 5Retrofit for ASCO’s 300 Series controller: contact factory for partsRetrofit for ASCO’s 4000/7000 Series controller: contact factory for partsRetrofit for ASCO’s Group 8/9 and 7/7A old controllers:2

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-07492.0 Mini .132.14Mini ControllerSequence of OperationSpecificationsStandard FeaturesApplicationsMonitor transfer switch position (refer to Section 1.6)Engine Start Signal (ESS) (refer to Section 1.7)Terminal block features:(Figure 8 and Table 6)Programming the Mini ControllerFactory default settingsTypes of transferBreaker interface harness: Table 2 & 3 and Figure 13ASCO interface harness: Table 4 & 5 and Figure 14Interface 300 Series membrane to ETC Controllers(refer to Table 7 for connections)3.0 Accessories and 3.14Display PanelMTM Display PanelPower Option Board: monitoring Load PowerBreaker Add-On Panel: Breaker Pair SchemeUniversal Add-On Panel (UAP): Solenoid operatorSerial Communication Board: RS485 CommunicationNetwork Supervisor (SCADA): monitor/control 128 devicesNetwork ModuleNetwork Repeater: extend communicationInput/Output Module: monitor engine status or devicesFiber Optics Communication (RS455)Laptop programming: ETC laptop softwareHandheld ProgrammerDemo Laptop and SCADA disk3

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-07491.1PMCP Controller:The Programmable Microcomputer Control Panel (PMCP) is an industrialcontroller designed to control and monitor automatic transfer schemes. Thetransfer scheme could be a solenoid or motorized operated ATS or a breaker pairtransfer scheme.The PMCP maintains power to the load when an acceptable normal or emergencysource is available. The frequency and voltage on both sources are monitored foracceptability. The frequency can be programmed for 50 or 60 Hz operation andthe voltage sensing can be programmed for single or three phase operation(120-600 volts).The PMCP contains three relays: the Engine Start Relay (ESR), the Normal SelectRelay (NS), and the Emergency Select Relay (ES). The normally closed contactsof the ESR provide the engine start signal. These contacts are also referred to asthe Engine Start Signal (ESS).The NS and ES relays control the transferring of the load to an acceptable normalor emergency source.The PMCP contains four connectors and a 26 position terminal block as shown inFigure 1. The J1 Connector contains the 3 -phase voltage sensing of the Normal andEmergency sources and the transfer switch control contacts from the NSand ES transfer control relays. The J2 Connector contains the transfer switch position (they are Form Cdry contacts from the transfer switch). J2 also contains the ESS contactsfor the engine start (Form B contacts) and inputs from the CT output. The J3 Connector is a standard ribbon cable connector used to interface tothe ETC Add-On Panel accessory. The J4 connector is a RS232 serialcommunication port used to interface to a laptop, the ETC Display Panel,and the ETC Handheld Programmer. These signals are standard RS232signals. A 26 position terminal block is provided for accessing the features withinthe PMCP Controller. These features are inputs and outputs. The inputsare activated by connecting the input to 24 Vdc ground and the outputsdrive 24 Vdc leds and 24 Vdc relays.4

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-0749Terminal Block (26 positions): used for accessing inputand output accessories within the PMCP. Only 24 Vdcsignals are present.J3 - Connector: ribbon cable connectorfor interfacing to the Add-On Panelaccessory. Only 24 Vdc signals arepresent.RS232 PortJ2 -Connector: connector contains the Engine Start Signal (ESS) contact Transfer switch position contacts Three phase current input (5 ampmax.)J1-Connector – connector contains the Utility 3-Phase voltage sensing (600 vacmax.) Generator 3-Phase voltage sensing (600 vacmax.) The NS & ES transfer control contactsFigure 1 The PMCP Controller5

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-07491.2Sequence of Operation The PMCP monitors the normal source at the transfer switch for acceptability. Ifthe normal source fails for more than a predetermined time (Momentary OutageDelay), the PMCP shall signal for the engine generator to start by closing the ESScontacts. The PMCP shall sense the emergency source for acceptability. Once theemergency source has reached acceptable voltage and frequency and ismaintained for a predetermined time (Transfer to Emergency Delay), the PMCPshall signal for the transfer switch to connect the load to the emergency source ofthe transfer switch.The PMCP shall keep the load on the emergency source until the normal sourcereturns. Once the normal source has restored back to acceptability and ismaintained for a predetermined time (Transfer to Normal Delay), the PMCP shallsignal for the transfer switch to connect the load back to the normal source of thetransfer switch.After the load has been reconnected back to the normal source, the enginegenerator is allowed to run for a predetermined time (Engine Cool Down Delay).Once the delay has expired, the PMCP energizes the ESR relay to shut down theengine.1.3SpecificationsOperating temperature:Operating voltage range:Operating Frequency:-20 to 60 C120 – 600 VAC (3 phase on both sources)50 or 60 HzMeets EIA standards RS232 and RS485Controller dimensions:9.0 x 10.5 x 3.75 inchesController Weight:11 poundsPower consumption:50 VAExternal 24 Vdc current draw:100 MANS & ES contact ratings:ESR contact ratings (ESS):600 VAC @ 3 amps 3/4 HP120 VAC @ 13 amps 1/3 HP277 VAC @ 13 amps 1.2 HP24 VDC/240 VAC @ 5 amps6

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-07491.4Standard Features:The PMCP provides the following features as standard:1.4.1True RMS voltage sensing on Normal source1.4.2True RMS voltage sensing on Emergency source1.4.3Single or three phase voltage sensing on Normal and Emergency sources1.4.4Frequency sensing on both Normal and Emergency sources1.4.5Programmable pickup, dropout and over voltage settings on Normal andEmergency sources1.4.6Programmable pickup, dropout and over frequency settings on Normal andEmergency sources1.4.7Programmable time delays: transfer delays, engine start and engine cooldown delays1.4.8Load disconnect: Programmable delay before and after transfer1.4.9In-phase sensor1.4.10 Programmable engine exerciser1.4.11 Transfer logging1.4.12 Event logging14.11 Phase Rotation detection7

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-07491.4.13 Sensing and control logic for Closed, Soft, Delayed and Load dumptransfer schemesOPEN: Standard transfer (break before make)CTTS: Closed Transition transfer (make before make)STTS: Soft Load Transition transfer (make before make)DTTS: Delayed Transition transfer (break before make)Load Dump: Load Shed/AddMain Tie Main transfer scheme1.4.13 Sensing and control logic for a Main Tie Main transfer in Open or Closedmode1.4.14 No dip switches to program1.4.15 PCB connector on PMCP for Serial Communication option plug-in board1.4.16 PCB connector on PMCP for the Power option plug-in board1.4.17 Metal enclosure1.4.18 26 position terminal block for accessing input/output accessories1.4.19 An RS232 port for accessing and programming PMCP settings1.4.20 Operating voltage 120 – 600 VAC1.4.21 Engine start contacts (ESS): 1-form C in J2 Connector1.4.22 Phase rotation sensing on Normal and Emergency sources8

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-07491.5ApplicationsT ra nsfer S ch em es:A T S M an ufa ctu rers:O p en T ra nsitionC losed T ra nsitionS oftLoa d T ra nsitionD ela yed T ran sitionLo ad D u m pLo ad D isco nn ectC usto m S che m e sASCOZ e nithK oh lerG e ne racR usse lO n anH ub belT estAT S InterfaceH arnessA TSJ3J2N -P ositionPM CPJ1E -P ositionPM CP operating an ATSU tility (120-600)M a nufacture rsABBS ie m e nsC utler H am m erS qu are-DGEW e stin gho useB reaker InterfaceH arnessN -B reakerC loseO penJ3P ositionJ2PM CPR ib bo nC ab leC hargeJ1LO A DT ra nsfer S ch em es:B reaker-Ad d -O n P anelE-B reakerC loseO p en T ra nsitionC losed T ra nsitionS oftLoa d T ra nsitionD ela yed T ran sitionLo ad D u m pLo ad D isco nn ectO penP ositionN-120 vacC hargeE-120 vac120vac C h arg eEm erg ency (120-600)PM CP operating a B reaker Pair Transfer Schem eS152ACM1(120-600 vac)(2K-15K PT)Load 1M 1 TripTie TripS 1 T estM 2 TripS 2 T estFeatures:PM CPAu to/M an u al52TIEClosed T ransitionLow Voltag eM edium Vo ltageS1 and S2 TestR ib bo n C ableTIE co n tro lsN -120vacS252ACC h arge120vacM2E -120vacLoad 2(120-600 vac)(2K-15K PT)PM CP operating a M ain-Tie-M ain9

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-07491.6Monitoring Transfer Switch position:The PMCP Controller is position sensitive. A Form C configuration must be provided tothe J2 Connector of the PMCP as shown in Figure 2.If the position is incorrect, the PMCP shall activate a transfer switch failure alarm andthen go into a shutdown or sleep mode. The controller will remain in the sleep mode untilthe alarm reset feature is activated. The alarm reset feature can be performed by applyinga momentary short across terminals 21 and 22 on the Terminal Block. The user may alsoreset the alarm from the Laptop, Display, Scada, and Handheld.PM CPTransfer Sw itchJ2 -1L o a d co n n e cte d toN o rm a lJ2 -3J2 -2PM CPTransfer Sw itchJ2 -1L o a d co n n e cte d toE m e rg e n cyJ2 -3J2 -2Figure 210

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-07491.7Engine Start Signal (ESS):PMCPJ2 - 6ESSJ2 - 5ESSJ2 - 4Figure 3ACall for engine start using J2-5 & J2-6(ESS contacts are closed)PMCPJ2 - 6ESSJ2 - 5ESSJ2 - 4Figure 3BShut down engine using J2-5 & J2-6(ESS contacts are opened)11

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-07491.8Terminal Block Features:The PMCP provides a 26 position terminal block for accessing customeraccessories. Shown below in Figure 4 is a basic illustration of connecting the LEDlamps and switches. Figure 5 and Table 1 define the functions on the terminalblock.PM C P TERM INAL BLO CK CO N NECTIO S(w hite dot on LE D b aseco nne cts to 2 4V )Lo ad on N o rm a lA closureactivates testLo ad on E m e rgency N o te 3 12345678910GND309A9C24V9B9D24V31CTR N orm al A va ila ble1112V34AOUT1314T est sw itch151634B G N D 6C6B1718G ND TST19T D B ypa ss20IN A IN B21GND2223242526TD OUTINB YP 485 485 SH LD SH LD E m ergency A vailable1.0 T h e la st A T S on the lin e re qu ires a 1 20 oh m resistor a cross term ina ls 2 3 & 242.0 T h e LE D S for p osition of A T S are polarize d: the w hite d ot o n th e b ase con nects to 24 V3.0 A clo sure acro ss 3 4A w ill inh ibit tra nsfer to N o rm a l4.0 A clo sure acro ss 3 4B w ill inh ibit tra nsfer to E m e rgencyFigure 412

Red wireGray ribboncableJ3 pin 1must matchribbon cablered wireJ311GND567849C 24V 9B 9D 24V331911Inhibit toEmerg131419INA18162224-RS485Port237.0 If 6C is activated, no retransfer shall occur unless Emergency fails or 6B is activated5.0 J3 pin 1 MUST match up with ribbon cable red wire6.0 No KW trip feature (Vout) when PMCP is selected for MTM2.0 All outputs can drive 24 Vdc relays and LEDs3.0 Each output can sink 50 milli-amps4.0 Total current draw from 24 Vdc can not exceed 150 milli-amps21INB GND20 TD BypassATS IsolatedLoadBypassedTransferTest6C 6B GND Test1517ManualretransferRetransferto Normal34A 34B GND12Inhibit toNormalActivate outputwhen total KWexceeds trip pointCTR Vout10Activateoutputbefore andafter transfer9ALoad onEmergEmergAvailableNotes:1.0 All input features are activated by connecting to GND2NormalAvailableLoad onNormalLoad Dumpinput signalneg. activateActivateoutput tooperatebreaker pairrPMCP ATS Connections26OutRS232PortRS485Shield25InETC, Inc.November 20091/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-0749Figure 513

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-0749PMCP Terminal Block (TB)TB #Function1Ground2Load Dump39ALoad on Normal49CNormal Available524V24 Volts69BLoad on Emergency79DEmergency Available824V24 Volts93110CTR11VOUT1234AInhibit to Normal1334BInhibit to Emergency14GNDGround156CDescriptionGroundLoad DumpLoad DisconnectCTR outputVOUT: KW trip feature & MTMFLT2Retransfer back to Normal166BManual Retransfer/ATS LO Reset17GNDGround18TESTTransfer Test19INASL20INBFLT1Gen Input A/Soft Load/Load BypassGen Input B/Fault 1/ATS Isolated21GND22TD BYPASS23 RS485 RS48524-RS485-RS48525SHIELD INShield In26SHIELD OUTGroundTime Delay Bypass/ATS LO ResetShield OutTable 114

25N-Neu24E-12023E-Neu120 vac 120 vacfromfromUtility Generator26N-120SelectorRelay (SR)22ETC, Inc.November 200920120 vacoutput forchargingmotor21Neutral120 Hot1817ToPMCPJ1-7ToPMCPJ1-1719CTR1615AlarmActivate iftransferfailure oralarms13Activatewhen KWtrip isreached14Vout12113110Load Disconnect:Activate before/after transfer98LDRV27662FJ31424V signalfromSwitchgear532Gray ribbon cablefrom PMCPJ3 pin 1 mustmatch ribboncable red wireGND activated1AlarmSYS SYS- GND 24V Reset24VDC outputLoadfrom PMCPDumpinput signal(24 Vdc)30B 30AETCBreaker Add-On PanelREV ABreaker Add-On Panel for ATS ConnectionsRed wire1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-074915

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-07491.9Programming the PMCP: voltage selectorThe PMCP Controller can operate from 120-600 vac by selecting the propervoltage selector range. The range is selected by configuring the jumpers in one oftwo configurations as shown in Figure 6A and 6B.For 120-240 vac operation, arrange the jumpers as shown in Figure 6AFor 208-600 vac operation, arrange the jumpers as shown in Figure 6BNote: The voltage range select jumpers are located between the sensingTransformers (T3 and T5) at the bottom of the PCB.Install 4 jumpers for selecting 120-240 VAC operationT3 SensingtransformerT5 SensingtransformerT6 SensingtransformerFigure 6A Low voltage range selectionInstall 2 jumpers for selecting 208-600 VAC operationPicture of jumper(color may vary)T3 SensingtransformerT5 SensingtransformerFigure 6B High voltage range selectedNote: The PMCP is shipped for 208-600 vac operation (Figure 6B)16

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-07491.10 Programming the PMCP: operating parameters and settings:The PMCP’s operating parameters, settings, and features are programmed viaRS232 or RS485 Serial Ports. The user may use one of the following ETCproducts to program the PMCP:1.10.11.10.21.10.31.10.41.10.5Display Panel (RS232)MTM Display Panel (RS232)Handheld Programmer (RS232)Network Supervisor (RS485)A Laptop (loaded with ETC software: RS232)17

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-07491.11 Factory Default Settings:Normal source operating parameters:480 VAC 3 phase 60 Hz% of 085110Emergency source operating parameters:480 VAC 3 phase 60 Hz% of 085110Delay Settings:Engine Cool down (ECTD):1 minutesecondsTransfer to Normal (XNTD): 30 minutessecondFailed to Synchronize (SYNC): 1 minutesecondsEmergency Dropout (EDTD):2 secondssecondsEngine Start (ESTD:Transfer to Emergency (XETD):20.1Load Disconnect (LDTD):3Delayed Transfer (DXTD):318

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-0749Features:Inphase-sensor:Inphase delay:CT input current:CommitATS scheme:Transfer type:Voltage type:CP Address:offoff5000 Ampsoffstandard opensolenoid ATSlow voltage (120-600vac)019

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-07491.12Types of Transfer schemes:The PMCP shall provide all the necessary sensing and control logic to implementthe various transfer schemes. Listed below are the types of transfer schemes:1.12.1 Standard Open: with or without inphase sensing1.12.2 Closed Transition Transfer (CTTS): with synchronization sensing betweenboth sources: 5% voltage differential, 0.25 frequency difference, and 5electrical degrees detection. The PMCP also provides the extended overlapalarm and recovery features1.12.3 Soft Load Transition transfer (STTS): with related alarms and inputcontrol features1.12.4 Delayed Transition Transfer (DTTS): with programmable off time1.12.5 Load Disconnect: this feature shall activate a relay before transfer and deactivate after transfer. The time delay before and after transfer isprogrammable.1.12.6 Load Dump: this feature will transfer the load back to normal regardless ofthe condition of the Normal source (Load Shed). This feature can also beused to keep the ATS from transferring to emergency until the Load Dumpinput is de-activated (Load Add).1.12.7 By-Pass Isolation ATS: The PMCP provides inhibit inputs to prevent theATS from transferring when racking it out.20

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-07491.13 Main Tie Main transfer scheme (MTM):The PMCP Controller is designed to operate a Main Tie Main transfer scheme. There isno software programming or any port configuration required. The PMCP Controller andthe Breaker Add-On Panel are the only two components required to operate a MTMscheme: refer to Diagram 1.Typical application:S152M1Load 1TIE Bell AlarmM 1 Bell AlarmAC(120-600 vac direct)(2K -15K PT)S1 TestM 2 Bell AlarmM 1 controls:Close, Trip &PositionTIE PositionS2 TestFeatures:O pen T ransitionC losed T ransitionLow V oltageM edium V oltageS 1 and S 2 T estA uto/M anual operationM anual R etransferB ell A larm Shutdow nA larm /Lock out outputM T M D isplay P anel (optional)J3TBJ2PM CPR S 23 2Auto/M anual52J1TIEM anual RetransferB reaker A dd-O n P anelRibbon C ableM 2 controls:Close, Trip &PositionT erm inal blockTIE controls:Close & TripN-120vacS2E-120vac52Charge120vacLoad 2M2AC(120-600 vac direct)(2K -15K PT)PM CP and Breaker Add-O n Panel operating a M ain-Tie-M ainDiagram 121

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-0749Main Tie Main standard features: The PMCP Controller accepts 120-600 vac direct: single or three phaseSelect for Low or Medium voltage operation: 120-600 vac or 2K-15K voltsOperate breaker coils of 120, 240 vac and 125 Vdc directly: no slave relays requiredSelect for OPEN or CLOSED Transition TransferSync check (25)No external AC or DC power supply required to operate the PMCP ControllerNo software programming or port configuration requiredProgram operating parameters or change settings within 60 secondsTest 1 Feature: simulate Source 1 failure for system testingTest 2 Feature: simulate Source 2 failure for system testingSelect pickup, dropout, and over voltage settings on S1 and S2Select pickup, dropout, and over frequency settings on S1 and S2Phase Rotation detection on S1 & S2 sourcesProgrammable momentary outage, transfer, and retransfer delaysTime Delay Bypass: cancel transfer or retransfer delaysSelect operating time between breakersAutomatic or Manual Mode Operation selection (43M)Feature 86: upon a current fault, this feature is activated and latched. The dry contactsof Feature 86 are used to prevent all breakers from being closed electrically.Feature 83: automatically selects control power from S2 transformer if S1 failsManual Retransfer Feature: inhibit retransferring back when feature is activatedBreaker failure detection with system lockout: if a breaker fails to operate, the AlarmFeature is activated and the PMCP Controller shall shutdownTie Closure Inhibit (software interlock): controller shall not signal to close Tie if bothMains are closedTie Recovery Feature: if the Tie closes while both Mains are closed, the Tie shall reopen immediatelyOverlap Recovery Feature: Re-open the last Main that closed if the Tie fails to openduring a Closed Transition retransferBell Alarm Detection: if a current fault should occur from a breaker, the Alarm Featureand Feature 86 are activated and the PMCP Controller shall shutdownAlarm Output: a dry contact closure when a failure or fault has occurredAlarm Reset Feature: reset Alarm Feature/Output and Feature 86Customized transfer schemes are availableMTM Display Panel (optional): program operating parameters/setting, metering forvolt/frequency/current/PF/KW and real time status info. Large LED indicators for S1 &S2 availability, position of breakers, operating mode, and alarms.22

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-0749Safety Features:ETC controls shall provide the following safety features for a MTM operation:1.0Whenever the PMCP Controller signals a breaker to operate, close or open, andthat breaker fails to move within a specific time, the PMCP shall activate theAlarm Feature and shutdown any further automatic operation immediately. Thestate of the breakers is unchanged. The user must activate the Alarm Reset buttonon the front of the cabinet door to clear the Alarm Feature and restore automaticoperation.Note: Once the PMCP Controller has activated the Alarm Feature, itimmediately goes into an idle state (sleep mode) and remains in this stateuntil the Alarm Reset button is activated.2.0If a current fault should occur from any breaker, the PMCP Controller shallactivate the Alarm Feature which also activates the Feature 86. The PMCP shallshutdown any further automatic operation immediately and the Feature 86 shallinhibit all breakers from being closed electrically from the circuit breaker controlswitches. The user must activate the Alarm Reset button on the front of thecabinet door to clear the Alarm Feature, reset the Feature 86, and restoreautomatic operation.Note: Feature 86 places a normally closed contact in the closing circuit of eachbreaker. Once a current fault has occurred and the Feature 86 is activated,the normally closed contact opens which prevents the breakers from beingclosed electrically from the circuit breaker control switches. Feature 86,once activated, is latched and remains in this state until the Alarm Resetbutton is activated.3.0As part of the ETC safety features, ONLY two breakers are allowed be closed atany given time. The control logic and external hardware shall prevent all threebreakers from being closed at the same time. This safety feature is only availablewhen performing an OPEN Transition transfer.4.0The ETC controls provide a Feature 43M: Automatic or Manual mode operation.When the Automatic Mode is selected, the PMCP Controller operates the MTMscheme normally. While in the Automatic Mode, the breakers can not be operatedfrom the circuit breaker control switches located on the front of the cabinet door.When the Manual Mode is selected, the PMCP Controller shall shutdownautomatic operation. The breakers can now be operated from the circuit breakercontrol switches on the front door.23

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-07495.0Tie Closure Inhibit: Before signaling the Tie to close, the PMCP Controllermonitors the position of the Mains. If both mains are closed, the PMCP will notsignal to close the Tie.6.0Tie Recovery: When both Mains are closed, the Tie is inhibited from closing bythe controller. If the Tie should close from some other means, the controller shallre-open the Tie immediately.7.0Overlap Recovery: During a non-interruption of power (Closed Transition) onretransfer, all three breakers are closed for about 150 msec until the PMCPController signals for the Tie to open. If the Tie fails to open, the controller shallre-open the last Main that closed. The controller shall activate the Alarm Featureand end automatic operation.24

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-0749Sequence of Operation of a Main-Tie-Main1.14The following is a sequence of operation of how the PMCP Controller operates a MAINTIE MAIN transfer scheme. Only 2 ETC products are required to operate this transferscheme: the PMCP Controller and the Breaker Add-On Panel: Refer to Diagram 1 onthe previous page.Definitions: Normal state S1 and S2 are available, both Mains are closed and TIE openedS1 Source #1S2 Source #2M1 S1 feeder breakerM2 S2 feeder breakerPMCP Controller: ETC controller operating and monitoring a MTM transferAP Breaker Add-On PanelBreaker Add-On Panel PCB containing control relaysManual Re-transfer feature: inhibit re-closing Mains until feature is deactivatedAuto Manual Mode operation: no breaker operation when Manual Mode isselectedTest 1 feature: activated to simulate a S1 failureTest 2 feature: activated to simulate a S2 failureOPEN transfer: load power is interrupted during retransferCLOSED transfer: NO interruption of load power during retransfer86 Fault Lockout Relay: prevent closure of breakers after an overload fault oralarm43M Manual Mode selected: controller is disabled and breakers can be operatedfrom the circuit breaker control switches mounted on the front door.83 Control Voltage Select: if S1 is present then S1 shall power the controlvoltage. If S1 fails, S2 shall power the control voltage.M1ax, M2ax, and TIEax extra external contacts created by the breaker contacts101, 201, & BT01 circuit breaker control switches on the front cabinet doorMain Tie Main standard features: refer to page 625

1/15/20101/15/20101/15/20101/15/2010251 Nuthatch Court Three Bridges, New Jersey 08887 Office: 908-782-1794 Fax: 908-782-0749Sequence of Operation:Start in Normal State: S1 & S2 available, M1 & M2 closed, and TIE is open1.02.0S1 Failure:1.1If S1 fails, the momentary outage delay shall start. If S1 should restorebefore the delay has expired, the state of the breakers shall remainunchanged. If the delay expires and S1 is unacceptable then M1 opens andTIE closes.1.2S2 powers all the selected load(s)S1 Returns:Selected for Open Transfer:2.1If the controller is selected for OPEN transfer and S1 restores, a retransferdelay shall start. If S1 should fail again before the delay has expired, thestate of the breakers shall remain unchanged. If the delay expires and S1 isacceptable and the Manual re-transfer feature is de-activated then the TIEopens and M1 re-closes. The MTM is restored to the normal state.If the Manual Re-transfer feature is activated, the controller will not returnthe MTM to the normal state until this feature is de-activated.Selected for Closed Transfer:2.2If controller is selected for CLOSED transfer, the PMCP controller sensesboth S1 and S2 sources for proper synchronization before retransferringback to the normal state. Once both sources have meet the synchronizationrequirements (5% voltage difference, 0.2 HZ frequency difference, andwithin 5 electrical

1.19 ASCO interface harness: see Figure 14 1.20 ASCO interface harness with Acc 30: refer to Table 5 1.21 Retrofit for ASCO’s 300 Series controller: contact factory for parts 1.22 Retrofit for ASCO’s 4000/7000 Series controller: contact factory for parts 1.23 Retrofit for ASCO

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