Ketron PEEK Reference Guide - MCAM

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Ketron PEEKReference GuideThe industry’s first NORSOK M-710certified stock shapes for oil, gas andpetrochemical applications.

Ketron PEEKThe industry’s first NORSOK M-710 certifiedstock shapes for oil, gas and petrochemicalapplicationsMaterialsKetron 1000 PEEK EXT atureMaterial AdvantagesExtruded480ºF250ºC Unfilled PEEK in extruded plate, rod &tube. Offers highest elongation of all PEEKgrades. Ideal for large cross section tube insmall quantities. Unfilled PEEK in injection molded tubes.Higher internal stress than extruded orcompression molded. Excellent combinationof thermal resistance and high compressivestrength.Ketron 1000 PEEK IMInjectionMolded480ºF250ºCKetron 1000 PEEK SPCompressionMolded480ºF250ºCCompetitive AdvantageMitsubishi Chemical Advanced Materials developsthe materials of choice for design engineers whereperformance and reliability are required in extreme andhostile environments. Advanced properties of chemicaland abrasion resistance combined with HPLT/ HPHTratings and superior strength make the MitsubishiChemical Advanced Materials family of materials theideal choice for structural parts, bushings, bearings,seals and back up rings.Mitsubishi Chemical Advanced Materials’ globalpartnerships provide technical service and applicationdevelopment. Flexibility in material portfolio andmanufacturing capabilities provide our clients witha competitive edge. Mitsubishi Chemical AdvancedMaterials can provide the platform for bringing yourconcept to the production line, from high volume moldedparts to lower volume custom cast and machinedcomponents.Ketron CA30 PEEKExtruded480ºF250ºCUnfilled PEEK in compression molded rings. 30% carbon fiber filled PEEK in extrudedplate, rod & tube. More thermal conductivitythan unreinforced PEEK with enhancedcompressive strength and stiffness.2Segmented Welded RingsPrinciple Objective:Welding of segments into large OD rings consisting of 4, 6, or 8 segmentsMaterials:d epending on OD ring size & plate availability PEEK natural, PEEK PTFE(completed) development of other materials on-going PEEK carbon fibers,PEEK glass fibers, PPS-HPVSize Range:O D range: min 700 mm – max 3 m Cross Section: 100 x 100 mm max,typically range 25 x 50 mmApplications: Industries: oil & gas, aerospace, industrial, military equipment Large dia. hightemperature/high pressure seals, BU rings, guide ringRequiredEquipment: MCAM Tielt: dedicated high temperature mirror welding system, fullycomputer controlled welding system (temp, forces, displacements)Near Net shapes Tooling Size ChartOD of TubesID of TubesID OF 8OD OF 5.351365.501405.71145Near Net Shapes have: chemical resistance, low deformation, provenmechanical properties, dimensional stability, excellent machinabilityInjection MoldedInjection MoldedExtrudedExtrudedCompression MoldedCompression MoldedTransfer Molded (SP)Transfer Molded (SP)NOTE: Other sizes are available, contact a Mitsubishi Chemical Advanced Materials representative for more information. This chart does not include segmentedweld rings that are custom designed.23

Material options in changing environmentalconditions HPHT (High Pressure High Temperature)Fluorosint MT-01550288Photo courtesy of Elliott CompressorKetron GF30 PEEKDuratron T7130 PAI(ºFºC )RESISTANCE TEMPERATURE“Polymer Labyrinth Seals providemuch greater efficiency and providethe increased performance overa much greater service life”450232Duratron PBIDuratron PIKetron CA30 PEEKPTFEKetron PEEK350176Nylatron PA615,000103,421.4020,000137,895.1RESISTANCE PRESSUREStandard Drilling DepthsExtreme Drilling Depths30,000206,842.7PSI( KPA)Ultra Extreme Drilling DepthsSeal Material Selection MatrixExposure to pressure levels & heatPressure ResistanceHKey BenefitsDuratron PAI, PI, PBIHigh mechanical strengthChemical and corrosion resistant Materials operating in temperatures of-50ºF (-45.5ºC) to 480 F (250 C) Low weight compared to metal componentsLow coefficient of frictionLow moisture absorptionExcellent dimensional stability and qualityLow coefficient of thermal expansion NORSOK M-710 (sour gas aging)compliance for Ketron PEEK stock shapesKetron PEEK1000, GF30, CA30TIVAR UHMW-PEFluorosint 135, 207, HPV, 500TIVAR H.O.T.PTFEFilledPTFEFluorosint MT-01L150 F65 C250 F121 C350 F176 C450 F232 CCommon Applications Pipeline systems (pipe in pipe spacers, pipeclamps, lined pipe, pipe collars)Subsea vehicles (thruster cowlings, bearing, seals) Lifting equipment (cable sheaves, hook blocks,bearing pads) Instrumentation (insulators, sensor protectors,guidance probes, connectors) Compressor, pump and valve components (seals, bearings and wear components,backup rings, lantern rings)Offshore equipment (bushings, slide pads)Large diameter bouy seal rings to over 16.4ft (5m)550 F288 CTemperatureTIVAR H.O.T. / Fluorosint / Duratron Family - Fill in the performance gaps left by traditional materials. Mitsubishi Chemical Advanced Materials offers a widevariety of materials to solve current and future design challenges for improved MTBR (Mean Time Between Repairs).45

The global industry leaderreplacing metals and alloys by delivering stronger, lighter-weight plastic andpolymer materials with superior corrosion & extreme temperature resistanceGlobal TrianglePerformance advantages start hereDuratron PAI / PBI / PISemitron PAIKyron MAXPEEK / PEI / PPSSemitron PEIDuratron PEISultron PPSU / PSU120 ºCKyron MAX PA / PPA Altron PC / PMP / PPO65 ºCS TR U C TU R A L6Semitron PEEK / PTFEKetron PEEKTechtron PPSFluorosint PTFE250 ºFErtalyte PET-PNylatron PA / Ertalon PAAcetron POM / Ertacetal POMTIVAR UHMW-PEFlextron TPE / TPU150 ºFSanalite HDPE / PPProteus HDPE / LDPE / PPB E A R IN G & W E A RMITSUBISHI CHEMICALADVANCED MATERIALS:LOW STRESSMitsubishi Chemical Advanced Materialswas the world’s first stock shapemanufacturer to earn NORSOK M-710compliance and provides the most accurateand reliable data on their stock shapes.The NORSOK M-710 specification was developed bythe Norwegian petroleum industry to ensure sufficientunderstanding and experience of oil and gas materials.It specifies a test procedure to predict the progressivedegradation of thermoplastic materials exposed to asour fluid at elevated pressure and temperature overan extended period of time. NORSOK M-710 defines450 ºFPERFORMANCE INCREASE (THERMAL & CHEMICAL RESISTANCE)230 ºCOTHER MAKET OFFERINGS:HIGH STRESSthe requirements for critical non-metallic (polymer)sealing, seat and back-up materials and componentsfor permanent use subsea, including well completion,christmas trees, control systems & valves, and topsidevalves in critical gas systems.WE TAKE THE STRESS OUTSpecify the shape manufacturer and then you arespecifying a process which includes consistent resinand consistent shape properties.including consistentlow stress materials. Let Mitsubishi Chemical AdvancedMaterials eliminate the guess work and provide aconsistent low stress shape regardless of the resin.7

Mitsubishi Chemical Advanced MaterialsEuropeMitsubishi Chemical AdvancedMaterials Europe NVGalgenveldstraat 128700 Tielt, BelgiumT 32[0] 51 42 35 11F 32[0] 51 42 33 10contact@mcam.comNorth AmericaMitsubishi Chemical AdvancedMaterials Inc.2120 Fairmont AvenuePO Box 14235 - Reading, PA 19612-4235T 800 366 0300 1 610 320 6600F 800 366 0301 1 610 320 6638contact@mcam.comAsia-PacificMitsubishi Chemical AdvancedMaterials Asia Pacific Ltd.Unit 7B, 35/F, Cable TV Tower,9 Hoi Shing Road, Tsuen Wan, Hong KongT 852 2470 26 83F 852 2478 99 66contact@mcam.comBelgium l Brazil l China l France l Germany l Hong Kong l Hungary l India l Italy l Japan l Korea l Mexico l Poland lSouth Africa l Switzerland l The Netherlands l United Kingdom l United States of AmericaAll statements, technical information and recommendations contained in this publication are presented in good faith and are, as a rule, based upon tests and such tests arebelieved to be reliable and practical field experience. The reader, however, is cautioned that Mitsubishi Chemical Advanced Materials does not guarantee the accuracy orcompleteness of this information and it is the customer’s responsibility to determine the suitability of the products of Mitsubishi Chemical Advanced Materials in any givenapplication.Acetron , Borotron , Duratron , Ertacetal , Ertalon , Ertalyte , Fluorosint , Ketron , Nylatron , Quadrant , Semitron , Symalit , Techtron and TIVAR are registered trademarks of theMitsubishi Chemical Advanced Materials group of companies.Follow us@MCAMconnectLit Ketron PEEK 03/20mcam.comDistributed by:This guide was created by Mitsubishi Chemical Advanced Materials. Design and content are protected by copyrightlaw. Copyright 2020 the Mitsubishi Chemical Advanced Materials group of companies. All rights reserved.

The NORSOK M-710 specification was developed by the Norwegian petroleum industry to ensure sufficient understanding and experience of oil and gas materials. It specifies a test procedure to predict the progre

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