MIG Guns & Consumables - Welding
MIG Guns &ConsumablesBUILT FORDURABILITY.DESIGNED FOREASE OF USE.welding.com.au1300 300 884
The BernardDifference GENUINE CONSUMABLES.BETTER WELDS.
The Bernard Advantage SUPERIORIN QUALITYAll Bernard MIG guns and consumables are durable andmanufactured with only the highest quality materials.MARKETLEADERBernard MIG guns and consumables are originaland have set the industry standard worldwide.LESS DOWNTIME &BETTER PRODUCTIVITYDue to Bernard’s easy changing parts, changeovertime is reduced, plus there’s no need to change lines,meaning less downtime and more time welding.COSTSAVINGBernard MIG guns and consumables last longer anddon’t need to be replaced as often, minimising costssignificantly over time.HIGHPERFORMINGTogether, Bernard MIG guns and consumablesprovide superior welding performance, moreconsistent welds, better arc starts, less spatter,more arc time and a better bottom line.QUALITY AT ANAFFORDABLE PRICEBernard offers high quality, high performing, long lastingMIG guns and consumables at an affordable price.RELIABILITY &PERFORMANCEAll Bernard products are supported by anAustralia-wide service network, so you canbe guaranteed reliability and performance.
PremiumQualityMIG GunsBUILT FOR DURABILITYLESS DOWNTIMEBETTER PRODUCTIVITYMORE CONSISTENT WELDSLONGER LASTINGWelding with a genuine Bernard MIG gun means less downtime,better productivity and more consistent welds. If you’re looking for a MIGgun that’s long lasting and produces the best results, choose Bernard.
All Bernard MIG Gun PartNumbers Have a MeaningCHOOSE THE RIGHT MIGGUN FOR YOUR APPLICATIONCONSUMABLESINCLUDED150A, 200A, 300ADiffuser - BEDS-1Nozzle - BENS-5815C400APART NO.CONFIGURATIONBEQ4015AH8EBCQ40AMPERAGEBEQ15 150 AmpBEQ20 200 AmpBEQ30 300 AmpBEQ40 400 Amp15Diffuser - BED-1Nozzle - BEN-5818CAH8EBCABLELENGTHHANDLE &TRIGGERNECK103.0mARotatable, Short 45 CENTERFIRECONTACT TIPEND FITTINGBBernard123.6mRotatable, Long 45 8C 0.9mm (BET-035)BH154.6mOFixed, Short 45 8E 1.2mm (BET-045)RFixed, Medium 45 EMEuroMillerStandardOnly listed options available.
MIG GUNSBernard MIG GunsPart No.BEQ1510AO8CECPart No.BEQ2012AO8CECPart No. BEQ3010AB8CECPart No. BEQ3012AR8CECPart No. BEQ3015AB8CBCBERNARD Q150 GUN (180 AMP @ 35% DUTY)FITTED WITH CENTERFIRE COMPONENTSPART NO.DESCRIPTIONBEQ1510AO8CECGun with Fixed Short 45 Deg. Neck, 3m Cable, 0.9 Tip, EuroBERNARD Q200 GUN (240 AMP @ 35% DUTY)FITTED WITH CENTERFIRE COMPONENTSPART NO.DESCRIPTIONBEQ2012AO8CECGun with Fixed Short 45 Deg. Neck, 3.6m Cable, 0.9 Tip, EuroBEQ2015AB8CEC*Gun with Rotatable Short 45 Deg. Neck, 4.6mm Cable, 0.9 Tip, Euro*Indent onlyBERNARD Q300 GUN (390 AMP @ 35% DUTY)FITTED WITH CENTERFIRE COMPONENTSPart No. BEQ3015AB8CECPART NO.DESCRIPTIONBEQ3010AB8CECGun with Rotatable Short 45 Deg. Neck, 3m Cable, 0.9 Tip, EuroBEQ3012AR8CECGun with Fixed Medium 45 Deg. Neck, 3.6m Cable, 0.9 Tip, EuroBEQ3015AB8CBCGun with Rotatable Short 45 Deg. Neck, 4.6m Cable, 0.9 Tip, BernardBEQ3015AB8CECGun with Rotatable Short 45 Deg. Neck, 4.6m Cable, 0.9 Tip, EuroBEQ3015AB8EMC*Gun with Rotatable Short 45 Deg. Neck, 4.6m Cable,0.9 Tip, Miller*Indent only
MIG GUNSBernard MIG GunsPart No.MR195399BERNARD 250 & 350 PIPEWORX GUNSFITTED WITH CENTREFIRE COMPONENTSPART NO.DESCRIPTIONMR195399Bernard Pipeworx 250-15, 4.6m Cable, 1.2 Tip, Miller(Recommended for Root Pass Welding Only)MR195400Bernard Pipeworx 350-15, 4.6m Cable, 1.2 Tip, MillerPart No.MR195400BERNARD Q400 GUN (440 AMP @ 35% DUTY)FITTED WITH CENTERFIRE COMPONENTSPart No.BEQ4012AR8EMCPART NO.DESCRIPTIONBEQ4010AH8EBCGun with Rotatable Long 45 Deg. Neck, 3m Cable, 0.9 Tip, BernardBEQ4012AR8EECGun with Fixed Medium 45 Deg. Neck, 3m Cable, 0.9 Tip, EuroBEQ4012AR8EMCGun with Fixed Medium 45 Deg. Neck, 3.6m Cable, 1.2 Tip, MillerBEQ4015AH8EBCGun with Rotatable Long 45 Deg. Neck, 4.6m Cable, 1.2 Tip, BernardBEQ4015AR8EECGun with Rotatable Long 45 Deg. Neck, 4.6m Cable, 1.2 Tip, EuroBEQ4015AH8EMCGun with Rotatable Long 45 Deg. Neck, 4.6m Cable, 1.2 Tip, Miller
High PerformingConsumablesA CLEAR CUT DIFFERENCECAN LAST UP TO 3 TIMES LONGEREASY TO USEBETTER ARC STARTSCenterfire’s range of contact tips, nozzles and diffusers are easy to use, high performingand provide better arc starts, less spatter and more consistent welds. Plus they canlast up to 3 times longer than other brands and lower quality copy consumables.
ConsumableSelection GuideSELECT THE RIGHT PARTS FORYOUR WELDING APPLICATION.NOZZLES (WITH INSULATOR)BE4391Brass - 300 AmpBE4393Copper - 300 AmpBE4491Brass - 400 AmpBE4591Copper - 400 / 500 AmpNOZZLES TAPERED (WITH INSULATOR)INSULATORDIFFUSERSSHORT CONTACT TIPSBE4323300 AmpBE4335200 / 300 AmpBE74970.6mmBE4423400 Amp200 / 300 AmpBE4335T(Tweco to Bernard 435350 / 400 / 500 Amp350 / 400 / 500 AmpBE4435T(Tweco to Bernard Adaptor)* Indent itemBE4392Brass Tapered - 300 AmpBE4394Copper Tapered - 300 AmpBE4492Brass Tapered - 400 AmpBE4592Copper Tapered - 400 / 500 Amp
ConsumableSelection GuideSELECT THE RIGHT PARTS FORYOUR WELDING APPLICATION.CONTACT 0780.8mm0.9mm1.0mm1.2mm1.4mm1.6mm2.0mmNOZZLES (WITH INSULATOR)LIGHT INDUSTRIALBENS-1200B Small Brass 1/2” Diameter - FlushBENS-1218BSmall Brass 1/2” Diameter - 1/8 14BBEN-3418BSmall Brass 5/8” Diameter - FlushSmall Brass 5/8” Diameter - 1/8 RecessBrass 5/8” Diameter - 1/4 RecessBrass 5/8” Diameter - 1/8 RecessBrass 3/4” Diameter - 1/4 RecessBrass 3/4” Diameter - 1/8 RecessHEAVY INDUSTRIALINSULATORDIFFUSERSBE10012 400 AmpBEDS-1SmallBEDS-1TSmall Conversion(Tweco 4, Tregaskiss)BED-1LargeLarge Conversion(Tweco 4, Tregaskiss)Large ConversionBED-1T5*(Tweco 5, Tregaskiss)BED-1T* Indent itemCONTACT TIPS(TAPERED)BETT-035 0.8mmBETT-045 0.9mmBETT-052 1.4mmBETT-062 1.6mmBENS-1218CSmall Copper 1/2” Diameter - 1/8 RecessBENS-5818CSmall Copper 5/8” Diameter - 1/8 RecessBEN-5800CCopper 5/8” Diameter - FlushBrass TaperedBENST-3800B Small3/8” Diameter - FlushBEN-5814CCopper 5/8” Diameter - 1/4 RecessSmall Brass TaperedBENST-3818B 3/8” Diameter 1/8 RecessBEN-5818CCopper 5/8” Diameter - 1/8 RecessBEN-3400CCopper 3/4” Diameter - FlushBEN-3414CCopper 3/4” Diameter - 1/4 RecessNOZZLES TAPERED(WITH INSULATOR)BENT-3800CCopper Tapered3/8” Diameter Flush
CONSUMABLESContact TipsSHORT CONTACT TIPS - STANDARD - 7400SERIES (ONLY AVAILABLE IN PACKETS OF 10)LONG CONTACT TIPS - STANDARD - 1500SERIES (ONLY AVAILABLE IN PACKETS OF 10)PART NO.DESCRIPTIONPART NO.DESCRIPTIONBE74970.6mm (0.024”) (Packet of 10 Tips)BE15890.9mm (0.035”) (Packet of 10 Tips)BE74880.8mm (0.030”) (Packet of 10 Tips)BE15961.0mm (0.040”) (Packet of 10 Tips)BE74890.9mm (0.035”) (Packet of 10 Tips)BE15901.2mm (0.045”) (Packet of 10 Tips)BE74961.0mm (0.039”) (Packet of 10 Tips)BE15981.4mm (0.052”) (Packet of 10 Tips)BE74901.2mm (0.045”) (Packet of 10 Tips)BE15911.6mm (0.062”) (Packet of 10 Tips)BE74981.3mm (0.051”) (Packet of 10 Tips)BE74911.6mm (0.063”) (Packet of 10 Tips)BE74922.0mm (0.078”) (Packet of 10 Tips)BE74932.4mm (0.094”) (Packet of 10 Tips)CONTACT TIPS - CENTERFIRE - STANDARD(ONLY AVAILABLE IN PACKETS OF 10)PART NO. DESCRIPTIONBET-0300.8mm (0.030") Standard Tip (Packet of 10 Tips)BET-0350.9mm (0.035") Standard Tip (Packet of 10 Tips)BET-0391.0mm (0.039") Standard Tip (Packet of 10 Tips)BET-0451.2mm (0.045") Standard Tip (Packet of 10 Tips)BET-0521.4mm (0.052") Standard Tip (Packet of 10 Tips)BET-0621.6mm (0.0625") Standard Tip (Packet of 10 Tips)BET-0782.0mm (0.078") Standard Tip (Packet of 10 Tips)BET-0942.4mm (0.094") Standard Tip (Packet of 10 Tips)PIPELINE SERIES PARTS - STANDARD(ONLY AVAILABLE IN PACKETS OF 10)PART NO.DESCRIPTIONBE4281Tip Pipeline 0.9mm - Standard(Packet of 10 Tips)BE4282Tip Pipeline 1.2mm - Standard(Packet of 10 Tips)BE4381ATip Pipeline 0.9mm - Long(Packet of 10 Tips)BE4382ATip Pipeline 1.2mm - Long(Packet of 10 Tips)CONTACT TIPS - CENTERFIRE - TAPERED(ONLY AVAILABLE IN PACKETS OF 10)PART NO. DESCRIPTIONBETT-0350.9mm (0.035”) Tapered Tip (Packet of 10 Tips)BETT-0451.2mm (0.045”) Tapered Tip (Packet of 10 Tips)BETT-0521.4mm (0.052”) Tapered Tip (Packet of 10 Tips)BETT-0621.6mm (0.062”) Tapered Tip (Packet of 10 Tips)
CONSUMABLESNozzlesBERNARD NOZZLESSTANDARD SERIESPIPELINE NOZZLESPART NO.DESCRIPTIONPART NO.DESCRIPTIONBE1101QD*Nozzle Copper Water CooledBE4295Nozzle Brass Pipeline & Insulator - StandardBE4391Nozzle Brass W/InsulatorBE4395ANozzle Brass Pipeline & Insulator - LongBE4392Nozzle Brass Tapered W/InsulatorBE4393Nozzle Copper W/InsulatorBE4394Nozzle Copper Tapered W/InsulatorBE4491Nozzle Brass W/Insulator 400ABE4492Nozzle Brass Tapered W/Insulator 400ABE4591Nozzle Copper W/Insulator 400/500ABE4592Nozzle Copper Tapered W/Insulator*Image not availableBERNARD NOZZLESNEW HEAVY DUTY CENTERFIRE SERIESPART NO.DESCRIPTIONBEHDN-3414Nozzle Cone 3/4” Diameter - 1/4 RecessBEHDN-3418Nozzle Cone 3/4” Diameter - 1/8 RecessBEHDN-5814Nozzle Cone 5/8” Diameter - 1/4 RecessBEHDN-5818Nozzle Cone 5/8” Diameter - 1/8 RecessBEN-HDCNozzle Body - Heavy Duty
CONSUMABLESNozzlesBERNARD NOZZLES - CENTERFIRE SERIESPART NO.DESCRIPTIONBENST-3800BNozzle Small Brass Tapered 3/8” Diameter - FlushBENST-3818BNozzle Small Brass Tapered 3/8” Diameter - 1/8 RecessBENS-1200BNozzle Small Brass 1/2” Diameter - FlushBENS-1218BNozzle Small Brass 1/2” Diameter - 1/8 RecessBENS-1218CNozzle Small Copper 1/2” Diameter - 1/8 RecessBENS-5800BNozzle Small Brass 5/8” Diameter - FlushBENS-5818BNozzle Small Brass 5/8” Diameter - 1/8 RecessBENS-5818CNozzle Small Copper 5/8” Diameter - 1/8 RecessBEN-5800CNozzle Copper 5/8” Diameter - FlushBEN-5814BNozzle Brass 5/8” Diameter - 1/4 RecessBEN-5814CNozzle Copper 5/8” Diameter - 1/4 RecessBEN-5818BNozzle Brass 5/8” Diameter - 1/8 RecessBEN-5818CNozzle Copper 5/8” Diameter - 1/8 RecessBEN-3400CNozzle Copper 3/4” Diameter - FlushBEN-3414BNozzle Brass 3/4” Diameter - 1/4 RecessBEN-3414CNozzle Copper 3/4” Diameter - 1/4 RecessBEN-3418BNozzle Brass 3/4” Diameter - 1/8 RecessBENT-3800CNozzle Copper 3/8” Diameter Flush Tapered
CONSUMABLESHead Assemblies & DiffusersHEAD ASSEMBLIES (DIFFUSERS)DIFFUSERS (HEADS) FOR CENTERFIRE SERIESPART NO.DESCRIPTIONPART NO.DESCRIPTIONBE4335Head 200/300A for Short TipBEDS-1Diffuser, SmallBE4335THead 200/300A for Short TipTweco to Bernard AdaptorBEDS-1TDiffuser, Small Conversion, Tweco 4, TregaskissBED-1Diffuser, LargeBE4235Head 200/300A for Long TipBED-1TDiffuser, Large Conversion, Tweco 4, TregaskissBE4435Head 350/400/500A for Short TipBED-1T5Diffuser, Large Conversion, Tweco 5BE4435THead 350/400/500A for Short TipTweco to Bernard AdaptorBE4635Head 600A for Long TipBE4635-116Head 600A for Long Tip - with Liner Guide
CONSUMABLESLinersPart No.BEL3B-15Body TubesPart No.BEL4A-15Part No.BEL3A-15Part No.BEL5A-15Part No. BEQJL-116AMPSPART NO.DESCRIPTION200 - 400 ABEL3B-15Liner Steel 0.9-1.2mmBE1920218*Liner Steel with Nylon Core 0.9-1.2mmBE43115X*Liner Nylon 0.9-1.2mm300 - 400 ABE1920356*Liner Steel 2.0mm300 - 600 ABEL4A-15Liner Steel 1.2-1.6mm - 4.6mBE44215N*Liner Nylon 1.2-1.6mm - 4.6m400 - 600 ABEL3A-15Liner Steel 0.9-1.2mm - 4.6m500 - 600 ABEL5A-15Liner Steel 2.0mm - 4.6mBEL6A-15*Liner Steel 2.4mm - 4.6mBEL8A-15*Liner Steel 2.8-3.2mm - 4.6mBEQJL-116Jump Liner 1.6mmBEQJL-3545*Jump Liner 0.9/1.2mm*Image not availablePART NO.DESCRIPTIONBEQT2-30Body Tube 50mm 30 BEQT2-45Body Tube 50mm 45 BEQT2-60Body Tube 50mm 60 BEQT3-30*Body Tube 75mm 30 BEQT3-45*Body Tube 75mm 45 BEQT3-60Body Tube 75mm 60 BEQT5-45Body Tube 125mm 45 BEQT5-180*Body Tube Straight 125mmBEQT7-180*Body Tube Straight 175mmBEQT-F-6Body Tube Flex Neck 6"BEQT-F-8*Body Tube Flex Neck 8”*Image not available
CONSUMABLESAdaptorsPART NO.DESCRIPTIONPART NO.DESCRIPTIONGUN END CONVERSIONWIRE DRIVE CONVERSIONBE1199EEuro AdaptorBE4920Bernard Quick Connect FittingBE1199MMiller AdaptorBE4995NMiller/EZ Feed AdaptorMR164902Adaptor W37/W19 Wirefeeder (Miller to Euro)Kits & AssembliesHANDLE KITSPART NO.DESCRIPTIONBE1780006Handle Kit to Suit 200/300/350A GunsBE4408Handle Kit to Suit 400/500A GunsBE1880155Handle Kit to Suit 200/300/400A Guns(Curved Handle)
CONSUMABLESKits & AssembliesTRIGGER ASSEMBLIESPART NO.DESCRIPTIONBE2620054Switch Assembly for 180A Guns (eg. BEQ1510AO8CE)BE5662Trigger Assembly Microswitch to Suit 200/300/350A GunsBE5662YTrigger Assembly Copper Brass Contacts to Suit 200/300/350A GunsBE4422Trigger Assembly to Suit 400/500A GunsCONE NUT REPAIR KITSPART NO.DESCRIPTIONBE1984Cone Nut to Suit 400A (Wirefeeder End)
CONSUMABLESStrain ReliefInsulatorsPART NO.DESCRIPTIONPART NO.DESCRIPTIONBE2520033Suits Q200/300A GunsBE4323Cap Insulator, 300ABE2520047Strain Relief to Suit 150A Guns (Suits New Euro)BE4423Cap Insulator, 400ABE2520069Strain Relief Rigid UniversalBE10012Cap Insulator, 400A CenterfireO’RingsMiscellaneousPART NO.DESCRIPTIONPART NO.DESCRIPTIONBE7126O’Ring for 4235 & 4335 HeadBE1790002*Hang Up Hook KitBE7127O’Ring for 4435 & 4635 HeadBE4901*Bakelite Body QD Cable EndBE9165O’Ring (Small) for Euro EndBE4474Feeder Tip 1.3/3.2mm (Miller Ended Gun)BE4421O’Ring (Large) for Euro EndBE4780Insulator Hex NutBE4907O’Ring (Gas Pin QD)MR079974*O’Ring Miller End*Image not available*Image not available
Distributed ByIssue Date: August 2017welding.com.au1300 300 884
MIG GUNS Bernard MIG Guns PART NO. DESCRIPTION MR195399 Bernard Pipeworx 250-15, 4.6m Cable, 1.2 Tip, Miller (Recommended for Root Pass Welding Only) MR195400 Bernard Pipeworx 350-15, 4.6m Cable, 1.2 Tip, Miller BERNARD 250 & 350 PIPEWORX GUNS Part No. FITTED WITH CENTREFIRE COMPONENTS
BTB MIG Guns. Issued Nov. 2016 Index No. BTB/1.6. Semi Automatic Air-Cooled. MIG Welding Guns. Quick Specs. Processes. MIG (GMAW) Welding. Rated Output. 200A. 300A 400A. Duty Cycle . 100% CO. 2 Gas 60% with Mixed Gases. Applications. Heavy Equipment . Shipbuilding Pipeline Fabrication
6.3 Mechanised/automatic welding 114 6.4 TIG spot and plug welding 115 7 MIG welding 116 7.1 Introduction 116 7.2 Process principles 116 7.3 Welding consumables 130 7.4 Welding procedures and techniques 135 7.5 Mechanised and robotic welding 141 7.6 Mechanised electro-gas welding 143 7.7 MIG spot welding 144 8 Other welding processes 147 8.1 .
MIG/MAG modes 97 General 97 Symbols and their explanations 97 2-step mode 98 4-step mode 98 Special 4-step mode 99 Spot welding 99 MIG/MAG welding 100 Safety 100 General tasks before MIG/MAG welding 100 Overview 100 MIG/MAG synergic welding 101 General 101 MIG/MAG synergic welding 101 Corrections during
4 MIG Welding Products & Accessories U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714 MIG Gun Se
All Pac-Mig guns can be ordered to match existing mount diameters, conductor tube angles and lengths to minimize reprogramming. Guns can be ordered with a wire lock or an air blast installed. PAC-MIG TM guns will not be destroyed to lack of, or no air flow. Minimal maintenance is required.
300 A at 60% MIG, Pulsed MIG MIG—inductance control Pulsed—SharpArc (arc width) All in one, angled 4 drive rolls Upgrade Shopmate 300 DX MIG Package Components Shopmate 300 DX MIG Package #951 076 200(208)/230 V #951 077 230/460/575 V Comes Complete With: Shopmate 300 DX 22A wire feeder with Bernard Q300 15 ft (4.6 m) gun MIG Kit .File Size: 915KB
an introduction to MIG welding page 2 of 16 www.weldability.com support@weldability.com General MIG (Metal Inert Gas) welding, also known as MAG (Metal Active Gas) and in the USA as GMAW (Gas Metal Arc Welding), is a welding process that is now widely used for welding
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