4 3 2 1 Nanodyne Replacement Illuminator For Olympus CH30 .
432Nanodyne Replacement Illuminator for Olympus CH30 Microscope Installation Instructions: Included ItemsBAlso Included but not shown:PN 10337 Hex Key 2mm Short Arm (for M3 BHCS)PN 10546 Pot-Cable AssyOlympus CH30/CX40(15 in cable)Pot Knob (savefrom microscope)1Tools not included but required:Phillips Screwdriver11 mm socketMisc tools for removing panels and original illuminator from microscope.PN11185 Custom NutM7 with 7/16 in. Hex,9mm bushingBPN 11107 pot(full length shaft - detabbed)PN 10543 OlympusCH30/CX40 Illuminator Assy(8 in cable)3M VHB Tape to secure wires.The illuminator maybe powered byplugging the cableinto the power supplyprovided, or into asuitable USB port ona computer or otherdevice.PN 10362M3 x 0.5 x 6mm BHCS4 pcs. (to attach bottomcover to microscope)APN 11528 Olympus CH30/CX40 Bottom Cover(replaces OEM cover)Power supplies aresubject tosubstitution withoutnotice due toPN 11573 Power Plate-Cable Assyavailability issues(replaces original AC input)and changes in(8 in cable)regulations.Copyright 2020 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. www.nano-dyne.com Wayne Bonin 651-323-8592PN 11534 Hex Standoff5.5 x 18mm (2 pcs)432APN 10733 Power Supply & PN 10734Cable Assy 1.35mm ID x 3.5mm OD RAplug to USB A 6 ft.Wayne Bonin1/18/2020PN 10556 Olympus CH30 Illuminator REV3Installation InstructionsSHEET 1 OF 61
4321Nanodyne Replacement Illuminator for Olympus CH30 Microscope Installation Instructions - Step 1. Remove back cover and old lamp housing.BABPhoto 1aPhoto 1bPhoto 1dPhoto 1ePhoto 1cABe sure AC power is disconnected. Remove back cover, and original illuminator from the bottom ofmicroscope.Photo 1fBe sure that the now unneeded 115/230 VAC wiring (white and black wires) cannot cause a short circuit incase AC power is connected by mistake sometime. They can be completely removed if desired.Wayne BoninCopyright 2020 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. www.nano-dyne.com Wayne Bonin4321/18/2020PN 10556 Olympus CH30 Illuminator REV3Installation Instructions651-323-8592SHEET 2 OF 61
4321Nanodyne Replacement Illuminator for Olympus CH30 Microscope Installation Instructions - Step 2. Remove old potentiometer.Photo 2cBBPhoto 2aPhoto 2bPhoto 2dAPhoto 2fPhoto 2eRemove the original adjustment pot. First remove the knob by loosening the screw with a phillips screwdriver. Then remove the nut with an 11mm hex socket. You should beable to turn the socket by hand. If it is too tight a deeper socket than shown will be required.Photo 2hKeep the original washer and knob shown at left to install thenew pot.We don't know exactly what the screw in the photo 2h is for.It is only on the CH30, not on the CX40 as in photo 2e. Donot unscrew it.Photo 2g432Copyright 2020 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. www.nano-dyne.com Wayne Bonin 651-323-8592Wayne Bonin1/18/2020PN 10556 Olympus CH30 Illuminator REV3Installation InstructionsSHEET 3 OF 61A
4321Nanodyne Replacement Illuminator for Olympus CH30 Microscope Installation Instructions - Step 3. Attach Nanodyne illuminator and pot cable assembly.Photo 3aPhoto 3bBB11 mm socketIlluminator assemblyPhoto 3dNote: The new Pot Cable Assembly is shown in photo 3d.Photo 3ePosition the illuminator assembly as shown in the photo 3a, and secure with the two 5.5mmdiameter x 18mm long hex standoffs by hand.Install the new adjustment pot as shown in photo 3c, securing it in place with the custom nut(provided) and washer (saved from the original pot). Getting the nut started may be rather difficult.Tilting the microscope so that the shaft of the pot points straght up will help, as gravity is thenhelping rather than fighting you.APhoto 3cAfter getting the nut started on the threads of the pot, tighten it snuggly by hand with the socket asshown in photo 3e. Then replace the knob.Connect the pot cable to the white connector on the illuminatorcircuit as shown in photo 3b. Note that the connector is keyedto fit only one way.Wayne BoninCopyright 2020 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. www.nano-dyne.com Wayne Bonin4321/18/2020PN 10556 Olympus CH30 Illuminator REV3Installation Instructions651-323-8592SHEET 4 OF 61A
4321Nanodyne Replacement Illuminator for Olympus CH30 Microscope Installation Instructions - Step 4. Remove unneeded AC power switch and cable. Install DC power plate.BBPhoto 4aPhoto 4bPhoto 4cAAPhoto 4dPhoto 4fPhoto 4eUnscrew AC power connector (photo 4a) and unplug the power cable from the power switch (photo 4b). Cut the black and white wires ifdesired (photo 4c). Unscrew ground cable (photo 4d). Attach DC power plate assembly (photo 4e) and plug in the power cable (photo 4f). Wayne Bonin1/18/2020The new illuminator system runs on its own DC power supply, so the AC connections are no longer needed. In addition, removing the ACPN 10556 Olympus CH30 Illuminator REVpower lines is a safety measure to avoid electrical shock if the microscope was plugged in by mistake while being maintained.Copyright 2020 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. www.nano-dyne.com Wayne Bonin432Installation Instructions651-323-8592SHEET 513OF 6
4321Nanodyne Replacement Illuminator for Olympus CH30 Microscope Installation Instructions - Step 5. Re-install back cover, secure cables and connect new power supply.Replace the back cover on the microscope (photo 5a).Secure the cables with the 3M VHB tape provided, so thecables cannot get caught in the rack and pinion mechanism, orhang out the bottom (red circle in photo 5b).BThe original bottom cover is integral with the old illuminator,and will not fit with the new illuminator installed withoutextensive modification. Install Nanodyne bottom cover usingM3 button head cap screws provided (photos 5c & 5d).BPlug the power supply cable into the DC power plate (photo5e).Photo 5bPhoto 5aPhoto 5ePhoto 5cAAPhoto 5dWayne BoninCopyright 2020 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. www.nano-dyne.com Wayne Bonin4321/18/2020PN 10556 Olympus CH30 Illuminator REV3Installation Instructions651-323-8592SHEET 6 OF 61
PN 10543 Olympus CH30/CX40 Illuminator Assy (8 in cable) PN 11534 Hex Standoff 5.5 x 18mm (2 pcs) PN 11528 Olympus CH30/CX40 Bottom Cover (replaces OEM cover) PN 10362 M3 x 0.5 x 6mm BHCS 4 pcs. (to attach bottom cover to microscope) PN11185 Custom Nut M7 with 7/16 in. Hex, 9mm bushing PN 10546 Pot-Cable Assy
12mm socket to remove original pot 7/16 socket to install new pot PN 11118 Nikon 80i Adapter (attach using the original screws from the microscope) PN 10467 Set Screw 8-32 with Brass Tip 3M VHB tape to secure pot cable PN 11170 Pot - Cable Assy 19 inch Pot Knob from Nikon Eclipse 80i (Save
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