HDS Super HDS 655 HDS 695 S HDS 895 S HDS 1195
HDS SuperHDS 655HDS 695 SHDS 895 SHDS 1195www.karcher.com5.959-727 A2005729 04/03
HDS Super, HDS 655, HDS 695 S, HDS 895 S, HDS 1195152637482
HDS Super, HDS 655, HDS 695 S, HDS 895 S, HDS 11959131014111512163
HDS Super, HDS 655, HDS 695 S, HDS 895 S, HDS 11954BetriebsanleitungErsatzteilliste5306Návod k obsluzeSeznam náhradních dílů176306Operating InstructionsSpare Parts List18306Navodilo za upravljanjeSeznam nadomestnih delov188306Notice d'utilisationListe des pièces de rechange30306Instrukcja obsługiLista części zamiennych200306Istruzioni per l'usoElenco pezzi di ricambio43306Instructiunile de folosireListã de piese de st57306İşletme kılavuzuYedek parça listesi227306Instrucciones de servicioLista de piezas de requesto70306Руководство по эксплуатацииЗапасные части239306Manual de instruçoesLista de pecas sobresselentes84306Návod k prevádzkeZoznam náhradn ch dielov255306Ïäåãeåo e za upotrebuPopis rezervnih 06Uputstvo za rukovanjeSpisak rezervnih delova280306BruksveiledningReservedels liste125306Инструкция за работаСписък на резервни 306KäyttöohjeVaraosalista150306Üzemeltetési utasításCserealkatrészlista163306
EnglishHDS Super, HDS 655, HDS 695 S, HDS 895 S, HDS 119518CONTENTSEnvironmental protection18Faults25Illustration of the unit19Warranty26Control elements19General instructions26Note on the operatinginstructionsTechnical data2720CommissioningChecking oil levelFilling with scale inhibitorFilling with fuelFilling with cleaning agentMounting handgunMounting handleWater connectionDrawing in water from tankMains connection20202020202020212121OperationSwitch the unit onSetting cleaning temperatureSetting operating pressureand flow rateMeasuring out the cleaningagentIntended useCleaningOperation with cold waterOperation with hot waterOperation with steam212122222222232323Each time after usage23Discontinuation of usage24MaintenanceMaintenance intervals2424Maintenance tasksCleaning strainer in waterconnectionCleaning strainer in low waterprotectionCleaning filter atcleaning-agent suction hoseChanging oil242224242425Prior to initial startup, operating manual andsafety instructions no. 5.951-949 must beconsulted!Inform retailer immediately of any transportationdamage.ENVIRONMENTAL PROTECTIONPlease dispose of packagingenvironmentally responsiblyThe packaging materials are recyclable. Pleasedo not throw the packaging in with householdrubbish but take it to a recycling centre.Please dispose of scrapped unitsenvironmentally-responsiblyScrapped units consist of valuable recyclablematerials that should be taken to a recyclingcentre. Batteries, oil and similar products mustnot be allowed to contaminate the environment.Therefore, please dispose of scrapped units viaappropriate disposal systems.Please ensure engine oil, fuel oil, diesel andpetrolto contaminate the environment. Please protectthe ground and dispose of used oil ecologically.
EnglishHDS Super, HDS 655, HDS 695 S, HDS 895 S, HDS 1195ILLUSTRATION OF THE UNITCONTROL ELEMENTS1 Fuel tank inlet2 Handle3 Instrument panel5 Cover latch6 Compartment für accessories7 Short operating instructions8 Cover for compartment9 Unit cover10 Cover for tank inlet11 Tank inlet für scale inhibitor12 tank inlet for cleaning agent13 High-pressure nozzle14 Handle grips in the chassis15 Steel pipe16 Pressure and flow control17 Swivel caster with parking brake18 Water inlet with strainer (coarse)19 High-pressure connection20 Handgun with high-pressure hose22 Electric power cord23 Unit switch24 Temperature regulator25 Fuel indicator lamp26 Scale inhibitor indicator lamp27 Motor indicator lamp (not HDS Super)28 Ready for working indicator lamp29 Pressure gauge30 Metering valve for cleaning agent19
EnglishHDS Super, HDS 655, HDS 695 S, HDS 895 S, HDS 119520NOTE ON THE OPERATING INSTRUCTIONSAll of the item numbers described below in theoperating instructions are referenced in theillustration of the unit.COMMISSIONING– Unit, piping, high-pressure hose andconnections must be in perfect working order!– Lock the hand brake.Checking oil levelFigure 1Contact Kärcher AFTER-SALES SERVICEimmediately if oil is opaque!If oil level is approaching MIN mark, fill up withoil as far as MAX mark.Seal oil filler inlet.Refer to technical data for oil grade.Filling with scale inhibitorFigure 2(sample pack included with scope of delivery)Scale inhibitor stops heating coil becomingcalcified when using hard tap water. Is ismetered in at the inlet in the water reservoir onedrop at a time.The metering is set at the factory to mediumhard water.For other water hardness classes, call inKärcher AFTER-SALES SERVICE to performadjustment to local conditions.Figure 3Only fill with diesel fuel or light fuel oil.It is forbidden to use unsuitable fuels,e.g. benzine(explosion hazard, damage to unit).Close tank capWipe off excess fuelFilling with cleaning agent* Only use Kärcher products.* Never pour in solvent(petrol, acetone, thinner etc.)!* Avoid contact with eyes and skin* Pay attention to cleaning-agentmanufacturer's instructions on safety andhandlingKärcher can provide an individual range ofcleaning and treatment agents.Your dealer will be pleased to advise you.Figure 4Fill with cleaning agentMounting handgun– Connect steel pipe (item 15) with handgun(item 20)– Insert high-pressure nozzle in union nut– Mount and tighten unit nut– Mount the high-pressure hose to the highpressure connection.(Figure 6)Mounting of spare high-pressure hoseFigure 5Mounting handleFilling with fuel– Never operate unit with fuel tank empty! Fuelpump would otherwise be destroyed!Figure 7
EnglishHDS Super, HDS 655, HDS 695 S, HDS 895 S, HDS 1195Water connectionFor connected loads, refer to Technical Data.Install the supply hose to the water inlet(item 18) of the unit.(supply hose is not part of scope of delivery)Drawing in water from tankWhen you suction water out of an opencontainer you should– disconnect the water inlet at the pump head.– unscrew the top supply hose to the water tankand connect it to the pump head.– use a water suction hose with a minimumdiameter of 3/4" provided with a vacuum filter.* Until the pump sucks up water you should:– turn the pressure and flow regulation to MAX.– close the metering valve for the cleaningagent.– Never suction up water out of a potable watertank.– Never suction up solvent-bearing liquids suchas paint thinner, benzine, oil or unfilteredwater. The seals in the unit are not resistantto solvents. The mist of solvents is highlyinflammable, explosive and poisonous!Mains connectionRefer to technical data and rating plate forconnected loads.Whenever socket is changed, checkdirection of rotation of motorIf direction of rotation is correct, powerful jet ofair will be felt at exhaust-gas opening of burner.If the direction of rotation is wrong: Change thepoles at the unit plug. See Figure 16.If an extension cable is used, this should alwaysbe fully uncoiled and have an adequate crosssection.21OPERATIONWarning! (Only HDS Super)Lengthy operation of the unit can lead tovibration-related circulatory disturbances of thehands.It is not possible to specify a generallyapplicable use duration, since this is dependentand influenced by a number of factors:— Personal predisposition to badcirculation(frequent suffering from coldfingers, pins and needles in fingers).— In low ambient temperatures. Wear warmgloves to keep hands warm.— Gripping tightly impedes circulation.— Continuous operation is more detrimentalthan operation interrupted by breaks.We recommend a medical examination if theunit is regularly used for extensive, continuousoperation and the corresponding symptoms(such as, for example, pins and needles infingers or cold fingers) are recurrent.Switch the unit onSet the unit switch (item 23) to "I"The ready for working indicator lamp (item 28)is litThe temperature regulator (item 24) must be atsetting "0", since it is otherwise possible that theburner switches itself onUnit starts up briefly and is switched off as soonas operating pressure is reached.* Stop the unit immediately if the indicatorlamps (item 25-item 27) light up during itsoperation. Eliminate fault, refer to Faults.Figure 8Release handgunActuation of handgun switches unit back onagain.Bleed pump if no water emerges from highpressure nozzle. Refer to Faults "No build-up ofpressure by unit"
EnglishHDS Super, HDS 655, HDS 695 S, HDS 895 S, HDS 1195Setting cleaning temperatureIntended useSet the temperature regulator (item 24) to therequired temperatureCleaning of: Machines, vehicles, buildings,tools, facades, terraces, garden tools, etc.30 C to 90 CHot water cleaning100 C to 150 CClean with steam, withsteam nozzle - 4.766-023,at HDS 1195 - 4.766-024Setting operating pressure and flow rateFigure 9Turning regulator clockwise: Increasesoperating pressure (MAX)Turning counter-clockwise: Reduces operatingpressure (MIN)Servopress controlSet the temperature regulator (item 24) tomax. 98 C.Set regulator to maximum operating pressure.Figure 8Operating pressure and flow rate can be set athandgun.Set pressure on unit if use is to be made ofreduced pressure for a lengthy period.See Figure 9Measuring out the cleaning agent* Use cleaning agents sparingly to protect theenvironment* The cleaning agent must be suitable for thesurface to be cleaned.Set the concentration of the cleaning agentaccording to the manufacturer'srecommendations at the cleaning agentmetering valve (item 30)Approximate values at maximum operatingpressure22* Heed appropriate safety regulations for use atpetrol stations or in other hazardousenvironments.Please ensure waste water containing mineraloil does not contaminate soil, lakes and rivers orthe sewerage system. Therefore, please washengines and underbodies only in appropriatewashing installations provided with oil traps.Working with high-pressure nozzleSpray angle is crucial to efficiency of highpressure jet.Use is normally made of 25 fan jet nozzle(included).Recommended nozzles, available asaccessories– For stubborn dirt0 full jet nozzle– For delicate surfaces and slight contamination40 fan jet nozzle– For thick layers of stubborn dirtdirt blaster– Nozzle with variable spray angle, foradaptation to various cleaning tasksvariable-angle nozzleCleaning* Set pressure/temperature and cleaning-agentconcentration in line with surface to becleaned* Always start by directing high-pressure jetfrom a good distance at object to be cleanedto avoid damage caused by excessivepressure.Recommended cleaning methodLoosen up dirt:Spray on cleaning agent sparingly and allow toreact for 1.5 min (do not allow to dry on).Remove dirt:Spray off loosened-up dirt with high-pressurejet.
EnglishHDS Super, HDS 655, HDS 695 S, HDS 895 S, HDS 1195Operation with cold waterRemoval of slight contamination and rinsinge.g.: Garden implements, terrace, tools, etc.Set operating pressure as requiredSet the temperature regulator (item 24) to "0"Operation with hot water* Danger of scaldingSet the temperature regulator (item 24) to therequired temperatureWe recommend the following cleaningtemperatures– Slight contamination 30-50 C– Protein soiling, e.g. in foodstuffs industrymax. 60 C– Motor vehicle cleaning, machine cleaning60-90 COperation with steamAt operating temperatures above 98 Coperating pressure must not exceed 32 bar.Standard high-pressure nozzle is thereforeto be replaced with steam nozzle (part no.:4.766-023, for HDS 1195 4.766-024; seeaccessories) be replaced.– Set operating pressure to minimum value.See Figure 9– Set the temperature regulator (item 24) tomin. 100 C* Danger of scalding!We recommend the following cleaningtemperatures– Preservative removal, extremely greasy dirt100-110 C– Thawing of aggregates, certain facadecleaning operations up to 140 C23EACH TIME AFTER USAGEWarning!Danger of scalding with hot water.After operating it with hot water or steam theunit must be cooled for at least two minutes byoperating it with cold water and its openhandgun.Following operation with cleaning agent– Set the cleaning agent metering valve– (item 30) to "0"– Set the unit switch (item 23) to "I"– Actuate handgun and flush unit forapprox. 1 minStopping machine– Set the unit switch (item 23) to "0"– Shut off water supply– Switch the pump briefly on with the unit switch(item 23) (approx. 5 sec.)– Remove mains plug from socket ONLY withdry hands– Detach water connection– Actuate handgun to depressurise unit– Lock the hand spray gun Figure 8– Engage spray lance in cover holder– Reel up the high-pressure hose and electriccables and attach them to fastenings* Take care not to kink high-pressure hose andcable!Frost will destroy unit if water is not drained offcompletely!Store unit in a frost-free locationObserve the following if the unit is connected toa flue:Danger of damage caused by cold air enteringthrough the flue. Disconnect unit from flue atoutside temperatures below 0 C.Take unit out of service if frost-free storage isnot possible.
EnglishHDS Super, HDS 655, HDS 695 S, HDS 895 S, HDS 1195DISCONTINUATION OF USAGEMaintenance intervalsIn the event of lengthy periods of non-use or iffrost-free storage is not possible:– Drain off water and flush out equipment withantifreeze– Drain cleaning fluid tankOnce a week– Clean strainer in water connection– Check oil levelContact Kärcher AFTER-SALES SERVICEimmediately if oil is opaque!Drain off water– Unscrew water supply hose and highpressure hose– Unscrew supply line at boiler base and allowheating coil to drain– Run unit for max. 1 min until pump and linesare emptyOnce a month– Clean strainer in low water protection– Clean filter at cleaning-agent suction hoseFlushing unit with anti-freeze– Fill the float tank with a commerciallyavailable antifreezing compound– Swith the unit on (without the burner) until it isthoroughly purged– Observe handling instructions of antifreezemanufacturer– By this means, a certain degree of corrosionprotection is achievedMAINTENANCE* Disconnect unit from mains before carryingout any maintenance or repair work.* Always use genuine spare partsShut off unit before performing any work, referto AFTER USE.––––––Set the unit switch (item 23) to "0"Pull power plug out of socketShut off water supplyActuate handgun to depressurise unit.Detach water connectionAllow unit to cool downPlease consult your Kärcher dealer fordetails of regular safetyinspection/maintenance agreement24After 500 hours of operation, at least once ayear– Change oilMAINTENANCE TASKSCleaning strainer in water connectionFigure 10– Remove strainer– Clean in water and re-insertCleaning strainer in low water protectionFigure 11– Unfasten union nut and detach hoseFigure 12– Take out strainerIf necessary, screw in bolt M8 approx. 5mm topull out strainer.– Clean strainer in water– Slide in strainer– Mount hose– Tighten union nutCleaning filter at cleaning-agent suctionhoseFigure 13– Pull the cleaning agent suction inlet pipe out– Clean filter in water and re-insert
EnglishHDS Super, HDS 655, HDS 695 S, HDS 895 S, HDS 119525Changing oilUnit does not build up pressureFigure 14– Provide a collecting container for approx.1litres of oil– Loosen starting screwAir in system– Bleed pump:* Set the cleaning agent metering valve(item 30) to "0"* While the handgun is open switch the unit onand off several times with the unit switch.* With handgun open, open and close regulator(Figure 9).* Venting is accelerated by removing the highpressure hose from the high-pressureconnection.– Fill up cleaning-agent tank if empty.– Check connections and lines* Dispose of used oil in appropriate manner orhand in at a collection point.– Tighten drain plug again– Slowly fill with oil as far as MAX markAir bubbles must be able to escapeRefer to technical data for oil grade and quantityto be used.FAULTSThe FUEL indicator lamp (item 25) is litPressure set to MIN– Set pressure to MAXStrainer in water connection dirty– Clean strainerFuel tank empty– Fill upInsufficient water supply– Check water supply volume(refer to technical data)The READY FOR WORKING indicator lamp(item 28) goes outUnit leaking, water dripping out at bottomMotor overloaded– Set selector switch to "0" and allow motor tocool down for at least 5 min.– Have unit checked by After-Sales Service ifthis does not remedy fault.– No mains voltage (see – unit does not run -)SCALE INHIBITOR indicator lamp (item 26)is litScale inhibitor reservoir empty; for technicalreasons there is always a residual quantity inthe reservoir.– Fill upDirt on electrodes in reservoir– Clean electrodesUnit does not runNo mains voltage– Check mains connection/power cordPump leaking– 3 droplets/min are permitted.– In the event of a major leak, have unitchecked by After-Sales Service.Unit constantly switched on and off withhandgun closedLeak in high-pressure system– Check high-pressure system and connectionsfor leaksUnit does not draw in cleaning agentOperate the unit with an opened cleaning agentmetering valve and a shut off water inlet untilthe float tank is suctioned empty and thepressure drops to "0".– Now reopen the water inlet.If the pump still does not suction up cleaningagent the reasons can be as follows:Filter in cleaning-agent suction hose dirty– Clean filterNon-return valve gummed up– Pull the cleaning agent hose off and detachthe non-return valve with a blunt object, seeFigure 15.
EnglishHDS Super, HDS 655, HDS 695 S, HDS 895 S, HDS 1195Burner not ignitedFuel tank empty– Fill upLack of water– Check water connection, check supply lines,clean low water protection.Fuel filter dirty– Replace fuel filter.Incorrect direction of rotation. If direction ofrotation is correct, powerful jet of air will be feltat exhaust-gas opening of burner.– Check direction of rotation. Ifnecessary change the poles at the unit plug.See Figure 16.No ignition spark– Have unit checked by After-Sales Service ifno ignition spark is visible through inspectionglass during operation.Set temperature not attained when workingwith hot waterExcessive operating pressure/flow rate– Reduce operating pressure/flow rate by wayof regulator (Figure 9)Soot deposits on heating coil– Have After-Sales Service remove sootdeposits from unitIf the problem cannot be resolved the unitmust be checked by after sales service.WARRANTYThe warranty terms and conditions issued byour responsible sales company apply in everycountry. Within the warranty period, any faults inthe unit will be rectified free of charge providedthat the problem was caused by a materialdefect or manufacturing error.The warranty only applies if the dealer fills in,stamps and signs the enclosed reply card whenthe unit is sold and the purchaser then returns itto the appropriate local distributor.In the event of a warranty claim, please contactyour dealer or the nearest authorised AfterSales Service office and produce bothaccessories and proof of purchase.26GENERAL INSTRUCTIONSSafety features* Overflow valve with two pressure switchesWhen reducing water volume at pump head orwith the servopress control, the overflow valvewill open and part of the water will flow back tothe pump suction side.If the handgun is closed thus causing all thewater to return to the pump suction end, thepressure switch at the overflow valve shuts offthe pump.Reopening the handgun causes the pressureswitch at the cylinder head to switch the pumpback on again.The overflow valve is set at the factory andlead-sealed. Adjustment can only be made byAfter-Sales Service.* Safety valveThe safety valve opens if the overflow valve orpressure switch is defective. The safety valve isset at the factory and sealed. Adjustment canonly be made by After-Sales Service.* Low water protectionThe low water protection stops the burner beingswitched on in the event of a lack of water. Astrainer stops the protection feature becomingdirty and requires regular cleaning.* M
www.karcher.com 5.959-727 A2005729 04/03 HDS Super HDS 655 HDS 695 S HDS 895 S HDS 1195
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