SK3 Applause 3000 - Global Industrial
SK3 Applause 3000Wash Station with Water HookupsOperations & Maintenance GuideSPECIFICATIONSColor Options Granite Gray pacity47.5 in50.5 in21.7 in80 lb60 gal121 cm128 cm55 cm36 kg227 LPump Capacity(per stroke)2 fl oz59.14 mlNumber of SingleDispenses3840Paper TowelCapacity38401000 (4 pks-Georgia Pacific 23504)or (2 rolls-Baywest Ecosoft 46200)Soap DispenserCapacity30 fl oz887 mlAll materials, including resin, pigments and additivesused to make the plastic components as well as theplumbing components that come in contact with thefresh water are U.S. FDA food grade compliant.NOTE: All dimensions are subject to change due to environmental factors.POLYJOHNUSAPOLYJOHNWORLDWIDEPolyJohn Enterprises CorpPolyJohn (UK) Ltd.2500 Gaspar Ave.Equinox 1 Audby LaneWhiting, IN 46394Wetherby, England LS22 7RDPhone: 800-292-1305Phone: 44 (0) 1937-583333Fax: 219-659-0625Fax: 44 (0) John CanadaP.O. Box 2300199 Forest Plain Rd.Orillia, Ontario LV3 6S2Phone: 800-465-9590Fax: da.caWe recommend reading through the entire booklet prior to proceeding with installation, service ormaintenance. All references to left and right throughout this guide are as viewed from the front.SK3-3 Guide - July 2009Page 1 of 8
General Product OverviewThis is a uniquely designed two-station “Water-Mains Hookup Sink”. The sinkmust be hooked up to a fresh water source as well as a drain for gray water.The sink is designed to hold a small amount of fresh water in the tank. Theamount of water is controlled with a float operated valve. A wing-nut locatedon the bottom of the valve can be loosened and the float adjusted up or downto the desired water level. The water acts as a ballast, the more water allowedinto the sink, the heavier the sink is. The sink basins are plumbed directly to atee connected to the top fitting exiting the rear of the sink. The top fitting isfor the gray water connection and must be connected to a drain. The sink canbe easily converted into a “stand-alone sink” by means of an optional “flexiblevinyl liner”. The built-in recessed handles allow for transport, while the hingedlid provides easy access to the internal components. The three ribbed designprovides strength and offers space for “strip” advertisements.Assembly InstructionsFloat Valve Assembly - Attach the PC-000361 - Plastic Float to the PC-000362 Float Valve Connector Rod. Remove the towel chutes from the trash bag holdersand release the latch locks. Thread the float with rod assembly to the PC-000360- Float Valve Shutoff (which is already connected at the bottom inside rear of thesink). NOTE: The float valve is adjustable by loosening the wing-nut, and thenadjusting the float accordingly by moving it up for more water, down for less andthen tightening the wing-nut.Water-Mains HookupLocated at the bottom rear of the sink are the fittings for the Water-MainsHookup. The bottom fitting is used for “fresh water” and the top fitting is usedfor “gray water”.Gray Water OutFresh Water InSK3-3 Guide - July 2009Page 2 of 8
Operations InformationFresh Water PlumbingThe plumbing system in this sink is simple and requires minimal maintenance.If the system becomes plugged, first check the foot pumps. Depress each footpump and observe the level of resistance. If there is resistance and water isnot dispensed, there is most likely an obstruction in the tube or at the orificeof the water spigot. If there is no resistance and the water is not dispensed,then either a.) a tube connection is loose or b.) an internal rubber part of the pumpneeds replacing.Emptying Fresh WaterA drain port is located at the bottom left center of the sink.Paper Towel DispensersThe dispenser is designed to accept single or multi-fold as well as roll towels. Therecommended towels are the Georgia Pacific #23504 - single fold or the BaywestEcosoft #46200 - roll towel. NOTE: When using other towels, be sure the width doesnot exceed 9-1/2”. The use of a roll towel complies with ADA requirements.Soap DispensersOpen the soap dispenser by placing your hands on bothsides of the dispenser and pressing up on the tabs of thelid. Locate the tab on the mounting plate at the rear of thedispenser and push in on it and slide the dispenser up andoff. Fill with 30 fluid ounces of liquid soap. Refasten it tothe mounting plate and snap the lid back on.Towel Chutes/Trash Bag HoldersThe towel chutes/trash bag holders have a “force-fit” common joint design. Thetrash bag holder will accept most types of trash bags from 10 to 55 gallons (30gallon is the most practical). Position the trash bag in the holder and force thechute into position over the holder.IMPORTANT DECALNOT FOR COOKING OR DRINKING, is required by law in certain areas of the U.S. Othergeographical areas require that the materials used to manufacture the sinks complywith the U.S. Federal Food and Drug Administration (FDA) guidelines 21 CFR 175.300(resins), 177.1520 (olefin polymers) and 178.3297 (colorants for polymers). The materials also comply with the U.S. Public Health Service Drinking Water Standards, 42 CFRpart 72 and U.S. Environmental Protection Agency Interim Primary Drinking Water Regulations 40 CFR part 141.SK3-3 Guide - July 2009Page 3 of 8
Part Replacement Information TOOLS REQUIRED Drill with 9/64” and 13/64” bits Rivet Gun Standard slotted screw driver Channel LocksSpigot ReplacementTo replace the spigots, open the hinged lid and from the underside of the bowl,drill out the (2) PC-000104 - Rivets. Pull out the spigot with the fitting attachedand disconnect the tubing. Quick disconnect fittings are used throughout theplumbing system. To disconnect the tubing, pull the ring of the fitting towardthe fitting stem while at the same time pulling out on the tubing.Filter ReplacementPrior to removing or replacing the filters, be sure to completely drain the freshwater from the main tank. Also, it will be necessary to drain the gray water bagand pull it up out of the sink. Pull the PC-000305 - Plastic Filter off of the CT38005 - 3/8” x 5” Tube (the filter is fitted onto the tube in the bottom of the sink).Pump RemovalRemove the (4) PC-000142 - 1/4” Hex Head Bolts from each of the base plates.The pumps are fastened to the base plates with (4) PC-000104 - Rivets and (4)PC-000106 - Back-up Washers. To remove the pumps, drill out the rivets fromthe bottom of the sink and disconnect the tubing. Quick disconnect fittingsare used throughout the plumbing system. To disconnect the tubing, pull thering of the fitting toward the fitting stem while at the same time pulling out onthe tubing.SK3-3 Guide - July 2009Page 4 of 8
Conversion from Water-Mains Hookup to Stand-aloneOptional - SK3-3250 / Bag Complete Mains ConversionStep 1. Remove the towel chutes from the trash bag holders and release thelatch locks.Step 2. Under the sink bowl loosen the PC-000351 - #10 Hose Clamps and removethe hoses from the elbows.NOTE: There are fourteen drill spots along the inside rim of the tank.Step 3. Drill into the drill spots using a 9/64” bit. Rivet the (14) PC-000356 Male Snap Fasteners into the locations using PC-000110 - Rivets with PC-000111- Washers on the inner side of the rim.Step 4. Unscrew the float valve and rod assembly and remove.Step 5. Remove the tee, hoses and #10 hose clamps.NOTE: Set aside the parts removed and reverse the steps to convert back to watermains hookup if needed.Step 6. Locate the (2) PC-000555 - 3/4” Plastic Hex Socket Plugs from the parts bagand insert them into the rear drain holes (inside the rear of the sink).Step 7. Also locate from the parts bag: (1) PC-000327 - 1” Mpt x 1” Strait BarbFitting, (2) PC-000352 - #12 Hose Clamps and (1) CH100-025 - 1”I.D. x 25” Hose. Onthe inside of the sink, thread the barbed fitting to the gray water spinweld fitting(which is the right front). Slip a hose clamp on both ends of the hose. Push oneend of the hose onto the barbed fitting and tighten the clamp. Push the otherend of the hose onto the bottom of the vinyl liner and tighten that clamp.Step 8. Align the seams of the vinyl liner in-between the two rear snaps (locatedin the center rear of the sink). Snap the vinyl inner liner in place.Filling with Fresh Water (with Stand-alone Bag/SK3-3250)To open the hinged top you must first remove the towel chutes from the trash bagholders on both sides and release the latch locks. Insert a standard 1” garden orsimilar type hose into the 1-1/4” round fill port under the lid. Fill the sink with afew gallons of fresh water to perform a system check. Depress both foot pumpsa few times to “prime” them (the pumps have built-in check valves that will hold aprime between uses). The sink is equipped with “weep” holes located at the topof the recessed handles in the sides (fresh water will “weep” from these holes oncethe tank has reached capacity).Emptying Gray Water (with Stand-alone Bag/SK3-3250)NOTE: Certain geographical areas prohibit “dumping” of gray water and requires proper disposal. Gray water can be pumped out by lifting the hingedtop. A drain port is also located at the bottom right center of the sink.SK3-3 Guide - July 2009Page 5 of 8
SK3-3 Guide - July 2009Page 6 of 8(4) PC-000351#10 Hose Clamp(2) CH075-0373/4” x 37” Hose(8) PC-000110 - 1/8” Rivet(8) PC-000111 - 1/8” Washer(2) PC-000205M - Lock(2) PC-000226 Latch w/Catch(2) PC-000310Rubber WasherSK3-0021Sink Bowl(2) PC-100147 - 19” Cable Tether(4) PC-000104 Rivet(4) PC-000106 Washer(2) PC-0003403/8” Tube x 3/8” MptMale Connector(6) PC-000105 - Rivet (hinge to lid)(6) PC-000102 - Rivet (hinge to tank)(6) PC-000106 - Washer(2) PC-0001723” S.S. Flat Hinge(2) PC-000322 Elbow(2) PC-000105 - Rivet(2) PC-000102 Rivet(2) PC-000106 Washer(2) PC-000308Sink StrainerSK3-0023Dispenser Column(10) PC-000117 Rivet(2) PC-000581G Sink Tap(3) PC-000105 - RivetLS04-0001Soap Dispenser(8) PC-000105 Rivet(8) PC-000106 Washer(2) TD04-1000Paper Towel DispenserParts Drawing
SK3-3 Guide - July 2009Page 7 of 8(4) PC-000168 - Washer 5/16” x 7/8”SK1-0002L - Left Base Plate(4) PC-000142 - Bolt 1/4”-20 x 3/4”(2) CT38-0053/8” x 5” Tube(8) PC-000102 - Rivet(8) PC-000106 - Washer(2) PC-000600Baby Foot Pump(2) PC-000554 - 1” Plug(2) PC-000345 - 1” O-RingPC-000361Plastic FloatPC-000362 - RodFloat Valve Conn.PC-000360 - ValveShutoff FloatPC-000348 Tee3/4” Mpt x 3/4” Barb(2) PC-000102 - Rivet(2) PC-000106 - WasherPC-000782 - Decal Not for Drinking or Cooking(4) PC-000102 - Rivet(2) PC-000104 - Rivet(6) PC-000106 - Washer**NOT SHOWN**(2) SK1-0003 - Trash Chute PC-000791 - I.D. Plate(4) PC-000142 - Bolt1/4” -20 x 3/4“(4) PC-000168 - Washer5/16” x 7/8”SK1-0002RRight Base Plate(2) PC-000305Plastic Filter(4) PC-0004151/4” Uniseal(2) CT38-0653/8” x 65” Tube(2) PC-100559 - PVC Fitting3/4” Mpt x 3/4” FhtSK3-0020Main Tank- Exploded View
Winterizing Drain all water from the tanks. Depress the foot pump to clear lines. Flush tank with a solution of chlorine and water.CLEANING AND MAINTENANCEUse a mild soap to clean all surfaces and component parts.Minor scratches and abrasions can be lightly sanded or scrubbed with amild abrasive cleaner (such as “Soft Scrub”) that contains calcium carbonate,hypochlorate bleach and detergents. Be sure to follow the cleaning productdirections since these ingredients may cause hazardous gases when mixed withother chemicals. Rinse the cleaned area and buff with a conventional wax.Some light scratches may also be hidden by using an industrial hot air gun.To keep the water fresh add a “Fresh Sink Tablet” (chlorinated tablet) each timethe sink is filled with water.For a source of cleaning, deodorizing and paper products contact:RID IT2500 GASPAR AVE.WHITING, IN 46394-2175800-292-1305 EXTENSION 514www.rid-it.comWe highly recommend membership in the Portable Sanitation Association International(PSAI); the worldwide authority on portable sanitation services. The PSAI, “PortableSanitation Industry Certification Program” manual contains a wealth of information onstandards and service procedures. For more information contact the PSAI:PORTABLE SANITATION ASSOCIATION INTERNATIONAL (PSAI)7800 METRO PARKWAY, SUITE 104BLOOMINGTON, MINNESOTA 55425 USA800-822-3020 / 612-854-8300 FAX 612-854-7560www.psai.orgMISSION STATEMENT“PolyJohn is a family owned, state of the art, plastics manufacturing companydedicated to providing its employees with a work environment committed toexcellence, and its customers with innovative products, services and technologythat meet or exceed their requirements.”THANK YOU FOR PURCHASING POLYJOHN PRODUCTS!Look for us on the Web @ www.PolyJohn.comSK3-3 Guide - July 2009Page 8 of 8
Towel Chutes/Trash Bag Holders The towel chutes/trash bag holders have a “force-fi t” common joint design. The trash bag holder will accept most types of trash bags from 10 to 55 gallons (30 gallon is the most practical). Position the trash bag in the holder and force the chute into position over the holder. IMPORTANT DECAL
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