2012 Automation Products And Systems Catalog

ROBOTIC SWING BOOM POSITIONERRSBP-M710iC/20 Long Arm RobotThe robotic swing boom positioner is used formounting a FANUC robotics M710iC/20 LongArm robot in an inverted position. The boomdrive can utilize a FANUC auxiliary axis motorallowing it to be used as an extended axis ofthe robot.The advantage of the robotic swing boompositioner system is an increased robot workenvelope and the ability to move the robotclear of fixturing to ease loading / unloading oflarge parts, welding and many customapplications.Specifications 300 , /- 150 of rotation Overall height of 175” Robot mounting surface height of 159-1/2” Repeatability at a swing radius of 153-3/4” is /-0.004” Accuracy of 0.003” Maximum speed of 2 rpm’s/12 /second Shipping weight of 7450 lbs Fanuc robotics Alpha 22, 3000rpm auxiliary axis motor isrequired A minimum flooring thickness of 8” is required over theentire mounting area Standard color is dark greywww.ellisontechnologies.com3.6

ELECTRICAL CONTROLSStandard Panels:Standard Panel Selectorpage 4.1EPL1Bpage 4.2EPL2Bpage 4.3EPL3Bpage 4.4WIPL1page 4.5WIPL2page 4.6Panel AccessoriesOS3Bpage 4.7CA0001page 4.7WSOB6page 4.7Machine Interfaces:MI16page 4.8MI32page 4.8Although all data in this catalog has been carefully compiled to make the information as compete aspossible, Ellison Technologies Automation shall not be liable for any damages whatsoever, direct orindirect, based upon any information in this catalog. Ellison Technologies Automation makes no warranty,either express or implied, including the implied warranty of merchandise or fitness for a particular purpose.www.ellisontechnologies.com4.0

ELECTRICAL CONTROLS-STANDARD PANELSSTANDARD PANEL SELECTOROverview:All standard panels are designed to be used with FANUC Robotics robots with RIA compliant controllers.All enclosures are NEMA 12 rated and finished in ANSI/ASA 61 gray.PART #EPL1BEPL2BEPL3BWIPL1UOPNOYESYESterminatedI/O included8 in / 8 out16 in / 16 out16 in / 16 outterminatedterminatedMax. optional I/O16 in / 16 out24 in / 24 out48 in /48 out00Light towerNOYESYESNOYESDoor mountedop.stationNOYESYESNOYESMax. number ofoptional externaloperator stations03613DisconnectNOYESYESNOYES24vDC C)YES(5A@24VDC)YES(20A@24VDC)Max # of optionalmotor starters024*02Max # of optionalvariable speeddrives024*02Stand alonepanelNO YESYESNO YESLegend: * A maximum of four 1-1/2Hp motors can be ran from this panel. Optional “B” size controller mount available. Panels capable of supporting external operator stations have 15’ of quickdisconnect cable exiting the panel for each station.www.ellisontechnologies.com4.1WIPL2

ELECTRICAL CONTROLS-STANDARD PANELSLEVEL 1 PANEL (with model B I/O) EPL1BDescription:Low cost interface solution utilizing FANUC Robotics Model “B” I/O. This panel supports a singlerobot. A 5 amp 24VDC power supply is provided to power I/O modules and customer provided I/Odevices. 16 I/O are provided ( 8 inputs / 8 outputs) and an option can be purchased for anadditional 8 inputs / 8 outputs. The panel has expansion space to accommodate additionalcustomer provided relays and fusing. An optional mounting bracket is available for mounting to therear of a FANUC Robotics “B” size controller. To minimize cost the UOP, light tower and externaloperator stations have been omitted. This panel will not support zoning, motor starters or drives.Applications: Machine load/unload systems using a single robot, FANUC Robotics model “B” I/O and gravityinbound/outbound systems or inbound/outbound systems controlled by other sources. Deburring systems using a single robot, FANUC Robotics model “B” I/O, air powered deburrtools and gravity inbound/outbound systems or inbound/outbound systems controlled by othersources Material handling and dispensing systems using a single robot, FANUC Robotics model “B” I/Owith conveyor and pump motors controlled by other systemsFeatures:Options: 24VDC 5amp power supply Additional 8inputs / 8 outputs (P/N EPL1XP) Fanuc model “B” I/O FANUC Robotics “B” size controller mount(P/N EPL1MB) Ferruled wire ends UL/CSA listed componentswww.ellisontechnologies.com4.2

ELECTRICAL CONTROLS-STANDARD PANELSLEVEL 2 PANEL (with model B I/O) EPL2BDescription:This free-standing panel supports a single robot. Adoor mounted disconnect and operator station arestandard on this panel. A 20 amp 24VDC powersupply is provided to power I/O modules andcustomer provided I/O devices. 8 UOP inputs and8UOP outputs are included along with 32 I/O ( 16inputs / 16 outputs) are wired to labeled terminals.This panel is capable of supporting one optionalexternal 3 button operator station and it has 15’ ofquick disconnect cable exiting the panel for thatstation. Options can be purchased for an additional16 inputs / 16 outputs, up to 2 motor control systemsand a remote mounted “plug and play” E-stop,Reset,Hold/Start operator station. The panel hasexpansion space to accommodate additionalcustomer provided relays and fusing.Applications: Machine load/unload systems using a single robot,FANUC Robotics model “B” I/O and robotcontrolled inbound/outbound powered conveyors. Deburring systems using a single robot, FANUCRobotics model “B” I/O and robot controlledinbound/outbound powered conveyors or motorpowered deburring wheels.Features: Palletizing systems using a single robot, FANUCRobotics model “B” I/O and robot controlledinbound/outbound powered conveyors. Defeatable disconnect Door mounted E-Stop, Reset,Hold/Start operatorstation Status indicating light tower FANUC Robotics model “B” I/O Ferruled wire ends UL/CSA listed componentsOptions: Additional 16 inputs / 16 outputs (P/N EPIOEX32) Up to 2 motor starter packages (P/N MSSTDsingle direction) (P/N MSREV bi-directional) External E-Stop, Reset, Hold/Start operatorstation (P/N OS3B) 2KVA Transformerwww.ellisontechnologies.com4.3

ELECTRICAL CONTROLS-STANDARD PANELSLEVEL 3 PANEL (with model B I/O) EPL3BDescription:This free-standing panel supports a single robot. A doormounted disconnect and operator station are standardon this panel. A 20 amp 24VDC power supply isprovided to power I/O modules and customer providedI/O devices. 8 UOP inputs and 8UOP outputs areincluded along with 32 I/O (16 inputs / 16 outputs) arewired to labeled terminals. This panel is capable ofsupporting two optional external 3 button operatorstations and it has 15’ of quick disconnect cable exitingthe panel for each station. Options can be purchased foran additional 8 inputs / 8 outputs, 16 inputs / 16 outputs,up to 4 motor control systems, up to 2 remote mounted“plug and play” E-stop,Reset, Hold/Start operatorstations and up to 4 safety zone muting relays. Thepanel has expansion space to accommodate additionalcustomer provided relays and fusing.Applications: Machine load/unload systems using a single robot,FANUC Robotics model “B” I/O and robotcontrolled inbound/outbound powered conveyors.Features: Defeatable disconnect Deburring systems using a single robot, FANUCRobotics model “B” I/O and robot controlledinbound/outbound powered conveyors or motorpowered deburring wheels. Door mounted E-Stop, Reset,Hold/Start operator station Status indicating light tower Palletizing systems using a single robot, FANUCRobotics model “B” I/O and robot controlledinbound/outbound powered conveyors. FANUC Robotics model “B” I/O Ferruled wire ends UL/CSA listed componentsOptions: Additional 8 inputs / 8 outputs (P/N EPIOEX16) Additional 16 inputs / 16 outputs (P/NEPIOEX32) Up to 4 motor starter or drive packages (P/NMSSTD single direction) (P/N MSREV bidirectional) (P/N VSFDR freq. drive) 2KVA 120VAC transformer and fusing (P/N2K120V) External E-Stop, Reset, Hold/Start operatorstation (P/N OS3B) Safety zone muting 4 maximumwww.ellisontechnologies.com4.4

ELECTRICAL CONTROLS-STANDARD PANELSWeld Interface Panel Level 1 WIPL1Description:Low cost interface panel for FANUCRobotics welding robots. This panelsupports a single robot. A 5 amp 24VDCpower supply is provided to power I/Oand customer provided I/O devices.CRM2A and CRM2B connections areterminated and connected back to therobot controller via the two includedcables. The panel has expansion spaceto accommodate additional customerprovided relays and fusing. An optionalmounting bracket is available formounting to the rear of a FANUCRobotics “A” size controller. To minimizecost there is no light tower and only oneexternal operator station can be added.This panel will not support zoning, motorstarters or drives.Applications: Weld systems utilizing FANUCRobotics welding robots.Features: 24VDC 5amp power supply Ferruled wire ends UL/CSA listed componentsOptions: FANUC Robotics “A” size controllermount (P/N EPL1MB) Weld panel operator station (P/NWSOB6)www.ellisontechnologies.com4.5

ELECTRICAL CONTROLS-STANDARD PANELSWeld Interface Panel Level 2 WIPL2Description:This free-standing panel supports a singleFANUC Robotics welding robot and asingle weld power supply. A door mounteddisconnect, door mounted operator stationand status indicating light tower arestandard on this panel. A 20 amp 24VDCpower supply is provided to power I/O I/Odevices and safety equipment. CRM2Aand CRM2B I/O connections are allterminated and connected back to therobot controller via the two includedcables. The panel has expansion space toaccommodate up to 3 safety zone mutingrelays and 2 optional motor controlpackages. An option for a 120vac panelmounted transformer to is also availableThe panel has expansion space toaccommodate additional customerprovided relays and fusing.Applications: Welding systems using a single FANUCRobotics robot, and a weld power supplynot requiring more than 60 amps at 480vacFeatures: Defeatable disconnect Door mounted E-Stop, Reset,Hold/Startoperator stationOptions: Status indicating light tower Up to 2 motor starter or drive packages (P/NMSSTDsingle direction) (P/N MSREV bi-directional) (P/NVSFDR freq. drive) Ferruled wire ends UL/CSA listed components 20amp 24vdc power supply 2KVA 120VAC transformer and fusing (P/N 2K120V) CRM2A and CRM2B cables Weld system operator stations (3 maximum) (P/NWSOB6) Weld power supply fusing Safety zone muting (3 maximum) Robot controller fusingwww.ellisontechnologies.com4.6

ELECTRICAL CONTROLS-PANEL ACCESSORIESOPERATOR STATION OS3BDescription:Operator station with Hold/Start, Reset andEmergency stop functions.Applications: External operator station for EPL2B andEPL3BStandard features include: Equipped with a connector for quickintegration UL/CSA listed componentsOPERATOR STATION EXTENSION CABLE CA0001Description:Male / Female extension cable 20’ long. For use withOS3B operator station. Cable has an environmentalrating of IP68, NEMA 6P. The cable is UL recognizedand CSA certified.WELD PANEL OPERATOR STATION WSOB6Description:Operator station with Robot Service Request,Hold/Start, Reset and Emergency stopfunctions plus expansion space for two moreswitches.Applications: External operator station for WIPL2Standard features include: UL/CSA listed componentswww.ellisontechnologies.com4.7

ELECTRICAL CONTROLS-MACHINE INTERFACE16 PT. MACHINE INTERFACE MI16Description:This interface designed to mount inside the machine tool electrical cabinet. FANUCRobotics model “B” I/O is utilized to allow this remote mounting capability. This model haseight 24vDC current sinking inputs and eight relay isolated outputs.Applications:Standard features include: Interfacing to machine tools. Ferruled wire ends Interfacing to gauging stations. FANUC Robotics model “B” I/O Interfacing to grinders. UL/CSA listed components32 PT. MACHINE INTERFACE MI32Description:This interface designed to mount inside the machine tool electrical cabinet. FANUCRobotics model “B” I/O is utilized to allow this remote mounting capability. This modelhas sixteen 24VDC current sinking inputs and sixteen relay isolated outputs.Applications:Standard features include: Interfacing to machine tools. Ferruled wire ends Interfacing to gauging stations. FANUC Robotics model “B” I/O Interfacing to grinders. UL/CSA listed componentswww.ellisontechnologies.com4.8

END OF ARM INTERFACEEOA InterfaceEOAI-2 and EOAI-3Page 5.1EOA Interface ValvesEOAI-2000 ValvesPage 5.2EOAI-3000 ValvesPage 5.2Pneumatic HosePage 5.2Cables and SplittersPage 5.3Protective CoveringPage 5.3Although all data in this catalog has been carefully compiled to make the information as compete aspossible, Ellison Technologies Automation shall not be liable for any damages whatsoever, direct orindirect, based upon any information in this catalog. Ellison Technologies Automation makes no warranty,either express or implied, including the implied warranty of merchandise or fitness for a particular purpose.www.ellisontechnologies.com5.0

ELECTRICAL CONTROLS-END OF ARM INTERFACEEOAI-2 and EOAI-3 InterfaceDescription:This end of arm tooling interface breaks out theI/O from the circular 24 pin end of armconnector. The outputs are pre-wired to a fourstation pneumatic valve manifold and the inputsare pre-wired to a quick disconnect input block.The interface is available in two styles one styleuses a SMC 2000 series pneumatic valvemanifold (EOAI-2) the second uses a SMC 3000series pneumatic valve manifold (EOAI-3).Valves, sensors and sensor extension cablesnot included.Applications:FEOAI-2 Fits Fanuc LR Mate series robots Fits Fanuc M-10iA series robots Fits Fanuc M-20iB series robotsEOA Interface shown with optional valves andsensor cables integrated onto a robot Fits Fanuc M-710iC series robots Fits Fanuc R-2000iB series robots Fits Fanuc M-420iA series robots Fits Fanuc M-900iA series robotsEOAI-2000 Specifications: SMC one touch fittings for 6mm OD hose Minimum operating pressure of 22 PSI Maximum operating pressure of 150 PSI Double occupied M12 input connectionsEOAI-3000 Specifications : SMC one touch fittings for 8mm OD hose Minimum operating pressure of 22 PSI Maximum operating pressure of 150 PSI Double occupied M12 input connectionsFeatures: SMC one-touch fittingswww.ellisontechnologies.com5.1

ELECTRICAL CONTROLS-END OF ARM INTERFACEValves and Valve Accessories for EOAI-20002000 Series Description2000 Series Part NumberSingle solenoid spring returnPV0102Double solenoid spring centered allports blocked in neutralPV0104Double solenoid spring centered allports open in neutralPV01052000 Series DiagramValves and Valve Accessories for EOAI-30003000 Series Description3000 Series Part NumberSingle solenoid spring returnPV0114Double solenoid spring centered allports blocked in neutralPV0116Double solenoid spring centered allports open in neutralPV0117Pneumatic HoseSizeThis flexible polyurethane tubing has anoperating temperature range of - 40 F to 165 F. The tubing is highly flexible and works well inrobotic applications. Colors are red, black andyellow.www.ellisontechnologies.com3000 Series Diagram5.2PartNumber8mm O.D. x 100’, RedPFM00538mm O.D. x 100’ , BlackXPFM00528mm O.D. x 100’, YellowXPFM005410mm O.D. x 100’, RedXPFM005610mm O.D. x 100’, BlackXPFM005510mm O.D. x 100’, YellowXPFM005712mm O.D. x 100’, RedXPFM005912mm O.D. x 100’, BlackXPFM005812mm O.D. x 100’, YellowXPFM0060

ELECTRICAL CONTROLS-END OF ARM INTERFACECables and Cable splittersSplitters are used to consolidate two inputs into a single cable. Splitters are required to access both inputson double occupied input blocks such as the one used on the FEOAI-2 and FEOAI-3 end of arminterfaces.The cable we offer for end of arm is a high-flex male/female double ended cord set. This cable is oil andabrasion resistant.DescriptionPart NumberM8-M8 to M12 SplitterES0195M12-M12 to M12 SplitterES01943 meter M/F M12 CableES0143Protective CoveringProtective rugged 2-ply coated polyester fire resistantcovers help prevent snagging and keep the cables andhoses that run down the robot arm to the end of armtooling grouped neatly. The hook and loop fastenermaterial allows for easy installation and maintenance.Material can be trimmed to required length.SizePart Number6”wide x 10’ longWG00888”wide x 10’ longWG0087www.ellisontechnologies.com5.3

RTU, Robot Transportation UnitStandard RTUpage 6.1Heavy Duty RTUpage 6.1Examples of RTU optionspage 6.2Although all data in this catalog has been carefully compiled to make the information as compete aspossible, Ellison Technologies Automation shall not be liable for any damages whatsoever, direct orindirect, based upon any information in this catalog. Ellison Technologies Automation makes no warranty,either express or implied, including the implied warranty of merchandise or fitness for a particular purpose.www.ellisontechnologies.com6.0

RTU, Robot Transportation UnitStandard RTUThe standard Robot Transport Unit (RTU) isused to increase a robot’s work envelope andefficiency. Travel lengths are available in anylength. The standard RTU is designed forrobots with a 300kg capacity or less. Thespeed of the standard RTU is 711 mm/second(An optional high speed RTU is available).The Standard RTU has an repeatability of /0.005”.Ellison Technologies Automation cancustomize your standard RTU to youapplication needs. Review the followingexamples of RTU options to make your RTUmore

into weld system with FANUC Robotics Arcmate 120i and part positioner Robotic swing boom positioner ready for integration Application The robotic swing boom positioner is used for mounting a FANUC robotics ArcMate120i or 120iL welding robot in an inverted position. The boom drive can utilize a FANUC auxiliary systems.