SITRANS MAG 1100/1100 F - Siemens

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Introduction1Safety notes2SITRANS FDescription3Electromagnetic flowmetersSITRANS MAG 1100/1100 FInstalling/Mounting4Connecting5Service and maintenance6Troubleshooting7Technical data8AppendixAOperating Instructions7ME611 (MAG 1100)7ME612 (MAG 1100 HT)7ME614 (MAG 1100 F)08/2018A5E03433301-AD

Legal informationWarning notice systemThis manual contains notices you have to observe in order to ensure your personal safety, as well as to preventdamage to property. The notices referring to your personal safety are highlighted in the manual by a safety alertsymbol, notices referring only to property damage have no safety alert symbol. These notices shown below aregraded according to the degree of danger.DANGERindicates that death or severe personal injury will result if proper precautions are not taken.WARNINGindicates that death or severe personal injury may result if proper precautions are not taken.CAUTIONindicates that minor personal injury can result if proper precautions are not taken.NOTICEindicates that property damage can result if proper precautions are not taken.If more than one degree of danger is present, the warning notice representing the highest degree of danger will beused. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to propertydamage.Qualified PersonnelThe product/system described in this documentation may be operated only by personnel qualified for the specifictask in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualifiedpersonnel are those who, based on their training and experience, are capable of identifying risks and avoidingpotential hazards when working with these products/systems.Proper use of Siemens productsNote the following:WARNINGSiemens products may only be used for the applications described in the catalog and in the relevant technicaldocumentation. If products and components from other manufacturers are used, these must be recommended orapproved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation andmaintenance are required to ensure that the products operate safely and without any problems. The permissibleambient conditions must be complied with. The information in the relevant documentation must be observed.TrademarksAll names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publicationmay be trademarks whose use by third parties for their own purposes could violate the rights of the owner.Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and software described.Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information inthis publication is reviewed regularly and any necessary corrections are included in subsequent editions.Siemens AGDivision Process Industries and DrivesPostfach 48 4890026 NÜRNBERGGERMANYDocument order number: A5E03433301 08/2018 Subject to changeCopyright Siemens AG 2018.All rights reserved

Table of contents1234Introduction.51.1Purpose of this documentation.51.2Document History.51.3Items supplied.51.4Checking the consignment.61.5Device identification.61.6Further Information.71.7Security information.71.8Transportation and storage.81.9Notes on warranty.8Safety notes.92.1Laws and directives.92.2Installation in hazardous ions.153.2System components.153.3Design.163.4Theory of operation.17Installing/Mounting.194.1Installation safety precautions.194.2Determining a location.204.3Installation in partially filled pipes.214.4Orienting the sensor.234.5Mounting MAG 1100/1100 HT.244.64.6.14.6.24.6.3Mounting MAG 1100 F.27Mounting with a welding type adapter.29Mounting with a clamp type adapter.29Mounting with a threaded type adapter.304.7Torques values.304.8Potential equalization.31SITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-AD3

Table of contents5678AConnecting.335.1General safety requirements.335.2Remote installation.355.3Installation check.385.4Potting.39Service and 6.3Unit repair.416.4Technical support.426.5Return proving the application.457.2Sensor check.457.3Fluctuating process values.47Technical data.498.1Process connections.498.2Rated operating conditions.508.3Temperature Cable entries.538.8Cable data.538.9Pressure / temperature range.558.10Process fluid conductivity.568.11Dimensions and weight.578.12Accessories for MAG 1100 F.628.13Certificates and approvals.65Appendix.67A.1Factory settings.67A.2Coil resistance.68A.3Ordering of spare parts.69Index.714SITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-AD

1Introduction1.1Purpose of this documentationThese instructions contain all information required to commission and use the device. Readthe instructions carefully prior to installation and commissioning. In order to use the devicecorrectly, first review its principle of operation.The instructions are aimed at persons mechanically installing the device, connecting itelectronically, configuring the parameters and commissioning it, as well as service andmaintenance engineers.1.2Document HistoryThe contents of these instructions are regularly reviewed and corrections are included insubsequent editions. We welcome all suggestions for improvement.The following table shows the most important changes in the documentation compared to eachprevious edition.EditionRemarks08/2018Corrections to dimensions and weight01/2018The Operating Instructions now includes MAG 1100 FUpdated introduction05/2016Updated connecting/remote installationUpdated dimension-dependent factory settingsUpdated coil resistance table02/2011First editionThe Operating Instructions replaces: MAG 1100 part of SITRANS F M HANDBOOK (A5E02435647) SITRANS F M MAG 1100 DN 2- DN 100 SITRANS F M MAG 1100 DN 2- DN 31.3Items supplied SITRANS F M MAG 1100/1100 F Calibration report DVD with documentation and cerificates Safety Notel.CaSITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-ADre p.feSaNtyote5

Introduction1.5 Device identification1.4Checking the consignment1. Check the packaging and the delivered items for visible damages.2. Report any claims for damages immediately to the shipping company.3. Retain damaged parts for clarification.4. Check the scope of delivery by comparing your order to the shipping documents forcorrectness and completeness.WARNINGUsing a damaged or incomplete deviceRisk of explosion in hazardous areas. Do not use damaged or incomplete devices.1.5Device identificationInspection1. Check for mechanical damage due to possible improper handling during shipment. Allclaims for damage are to be made promptly to the shipper.2. Make sure the scope of delivery, and the information on the type plate correspond to theordering ��⑦⑧⑨6Product nameSensor product nameSystem order no.Device-specific system order numberMaterialSensor materialCal. FactorCalibration factorFluid groupFluid group statement required by PEDLiningLiner type CeramicMAWPMaximum allowable working pressures at -20 C (-4 F) and 150 C (302 F)TmediaProcess media temperatureYear of ManufactureManufacturing yearSITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-AD

Introduction1.7 Security informationFigure 1-1MAG 1100 identification nameplate example12①②Intrinsical safety dataEx approvalsEx approval specifications for the sensorFigure 1-2MAG 1100 Ex identification nameplate example1.6Further InformationProduct information on the InternetThe Operating Instructions are available on the documentation disk shipped with the device,and on the Internet on the Siemens homepage, where further information on the range ofSITRANS F flowmeters may also be found:Local contact person de contact personIf you need more information or have particular problems not covered sufficiently by theseOperating Instructions, get in touch with your contact person. You can find contact informationfor your local contact person on the Internet:Product information on the internet (http://www.siemens.com/flow)See alsoTechnical support (Page 42)1.7Security informationSiemens provides products and solutions with industrial security functions that support thesecure operation of plants, systems, machines, and networks.In order to protect plants, systems, machines and networks against cyber threats, it isnecessary to implement – and continuously maintain – a holistic, state-of-the-art industrialsecurity concept. Siemens’ products and solutions only form one element of such a concept.Customer is responsible to prevent unauthorized access to its plants, systems, machines andnetworks. Systems, machines and components should only be connected to the enterpriseSITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-AD7

Introduction1.9 Notes on warrantynetwork or the internet if and to the extent necessary and with appropriate security measures(e.g. use of firewalls and network segmentation) in place.Additionally, Siemens’ guidance on appropriate security measures should be taken intoaccount. You can find more information about industrial security by y.Siemens’ products and solutions undergo continuous development to make them more secure.Siemens strongly recommends you apply product updates as soon as available and alwaysuse the latest product versions. Use of product versions that are no longer supported, andfailure to apply latest updates may increase customer’s exposure to cyber threats.To stay informed about product updates, subscribe to the Siemens Industrial Security RSSFeed 8Transportation and storageTo guarantee sufficient protection during transport and storage, observe the following: Keep the original packaging for subsequent transportation. Devices/replacement parts should be returned in their original packaging. If the original packaging is no longer available, ensure that all shipments are properlypackaged to provide sufficient protection during transport. Siemens cannot assume liabilityfor any costs associated with transportation damages.NOTICEInsufficient protection during storageThe packaging only provides limited protection against moisture and infiltration. Provide additional packaging as necessary.Special conditions for storage and transportation of the device are listed in Technical data(Page 49).1.9Notes on warrantyThe contents of this manual shall not become part of or modify any prior or existing agreement,commitment or legal relationship. The sales contract contains all obligations on the part ofSiemens as well as the complete and solely applicable warranty conditions. Any statementsregarding device versions described in the manual do not create new warranties or modify theexisting warranty.The content reflects the technical status at the time of publishing. Siemens reserves the rightto make technical changes in the course of further development.8SITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-AD

2Safety notesCAUTIONCorrect, reliable operation of the product requires proper transport, storage, positioning andassembly as well as careful operation and maintenance.Only qualified personnel should install or operate this instrument.NoteAlterations to the product, including opening or improper modifications of the product are notpermitted.If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.2.1Laws and directivesGeneral requirementsInstallation of the equipment must comply with national regulations. For example EN 60079-14for the European Community.Instrument safety standardsThe device has been tested at the factory, based on the safety requirements. In order tomaintain this condition over the expected life of the device the requirements described in theseOperating Instructions must be observed.NOTICEMaterial compatibilitySiemens Flow Instruments can provide assistance with the selection of wetted sensor parts.However, the full responsibility for the selection rests with the customer and Siemens FlowInstruments can take no responsibility for any failure due to material incompatibility.CE marked equipmentThe CE-mark symbolizes the compliance of the device with the following directives: EMC-directive 89/336/EWG Low voltage directive 73/23/EWGSITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-AD9

Safety notes2.1 Laws and directives Pressure equipment directive (PED/DGRL) 93/23/EG ATEX Directive 94/9/EGPED directivePressure Equipment Directive" (PED) is mandatory for all pressure equipment sold within theEU and EFTA.Siemens Flow Instruments products comply with PED as stated in the following table.Table 2-1MAG 1100 and MAG 1100 HT PED complianceFlangeMAG 1100MAG 1100 HTMAG 1100 PEDPED80PEDPEDPEDPEDPED100PEDPEDPEDPEDPEDSiemens Flow Instruments products confirms to PED by following the tables below.EXC. PED Excluded from PED under SEP or LVDPED Product covered by PEDN/A Size/pressure outside of PED scope or not available in the size rangeCAUTIONAll products sold outside of EU and EFTA are excluded from the Pressure Equipmentdirective, also products sold into certain market sectors are excluded. These include1. Meters used in networks for the supply, distribution and discharge of water.2. Meters used in pipelines for the conveyance of any fluid from offshore to onshore.3. Meters used in the extraction of petroleum or gas, including christmas tree and manifoldequipment.4. Any meter mounted on a ship or mobile offshore platform.10SITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-AD

Safety notes2.2 Installation in hazardous area2.2Installation in hazardous areaWARNINGEquipment used in hazardous areas must be Ex-approved and marked accordingly.It is required that the special conditions for safe use provided in the manual and in the Excertificate are followed!Hazardous area approvalsThe device is approved for use in hazardous area and has the following approval: II 2 (1) GD Ex e ia IIB T3-T6 (MAG 1100 Ex remote mounted) II 2 (1) (2) GD Ex d [ia] [ib] IIB T3-T6 (MAG 1100 Ex compact mounted with MAG 6000 I Exde)WARNINGMake sure the hazardous area approval is suitable for the environment in which the devicewill be installed.Intrinsically safe dataTable 2-2Intrinsically safe data for remote mounted MAG 1100 ExCoil circuit "Ex e" (Terminal 85,86)Ui30 V (70 V peak)Ii130 mAWARNINGCompact mounted versionsFor intrinsically safe data for MAG 3100 Ex compact mounted with MAG 6000 I Ex d, referto the Operating Instructions of MAG 6000 I or to certificate number Sira 07ATEX3181X,available here: Sira certificate pe-examination-certificate-sira?dti 0&pnid 17323&lc en-WW).WARNINGWith intrinsically safe circuits, use only certified meters appropriate for the transmitter.If a non-conforming supply unit is used, the "fail-safe" type of protection will no longer beeffective and the approval certification will be invalid.SITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-AD11

Safety notes2.2 Installation in hazardous areaTemperature specifications for Ex useMaximum process fluid tempera‐ Maximum process fluid tempera‐ Ambient temperature [ C]ture [ C]ture [ C]67T6 (85 C)-25 to 6082T5 (100 C)-25 to 60117T4 (135 C)-25 to 60180 (Remote configuration)T3 (200 C)-25 to 60150 (Compact configuration)T3 (200 C)-25 to 50For dust protection, the surface temperature is equal to the process fluid temperature plus 5 CSpecial conditions for safe useIt is required that:Electrical connections are in accordance with IEC/EN60079-14 (Installing Electrical Systemsin Explosion Hazardous Areas). The protective cover over the power supply is properly installed. For intrinsically safe circuitsthe connection area can be opened. Appropriate cable connectors are used for the output circuits:– Intrinsically safe: blue– Non-intrinsically safe: black Sensor and transmitter are connected to the potential equalization.For intrinsically safe output circuits potential equalization must be maintained along theentire connection path. Sensor insulation thickness is max. 100 mm (only insulated sensors). EN50281-1-2 is considered for installation in areas with combustible dust. When protective earth (PE) is connected, no potential difference between the protectiveearth (PE) and the potential equalization (PA) can exist, even during a fault condition.WARNING"Flameproof enclosure" type of protectionOnly open devices with type of protection "Flameproof enclosure" in hazardous areaswhen the power to the device is turned off, otherwise there is a risk of explosion.WARNINGLaying of cablesCable for use in zone 1 and 2 or 21 and 22 must satisfy the requirements for having aproof voltage AC 500 V applied between the conductor/ground, conductor/shield andshield/ground.Connect the devices that are operated in hazardous areas as per the stipulationsapplicable in the country of operation, e.g. for Ex "d" and "nA", permanent cables must belaid.12SITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-AD

Safety notes2.3 Certificates2.3CertificatesYou can find certificates on the Internet at online support portal tificates) or on an included DVD.See alsoTechnical data (Page 49)SITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-AD13

Safety notes2.3 Certificates14SITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-AD

3Description3.1ApplicationsThe pulsed DC-powered magnetic flowmeters are suitable for measuring the flow of almost allelectrically conductive liquids, pastes, and slurries with max. 40% solids.The main applications can be found in the following sectors: Water and waste water Chemical and pharmaceutical industries Food & beverage industry Mining and cements industries Pulp and paper industry Steel industry Power generation; utility and chilled water industryWARNINGThis is a Class A productIn a domestic environment this product may cause radio interference in which case the usermay be required to take adequate measures.3.2System componentsThe SITRANS F M flowmeter system includes: Transmitter (types: SITRANS F M MAG 5000/6000 or MAG 6000 I) Sensor (types: SITRANS F M MAG 1100/1100 F, MAG 3100/3100 P or MAG 5100 W) Communication module (optional) (types: HART, PROFIBUS PA/DP, MODBUS RTU RS485, Foundation Fieldbus H1, Devicenet) SENSORPROM memory unitCommunication solutionsThe SITRANS F M range of add-on modules, presently including HART, Foundation Fieldbus.MODBUS RTU RS 485, PROFIBUS PA / DP and Devicenet, are all applicable with theSITRANS F M MAG 6000 transmitter.SITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-AD15

Description3.3 Design3.3DesignThe SITRANS F M MAG 1100 is an electromagnetic flow sensor in a compact wafer designdesigned for flow applications in the process industry.MAG 1100MAG 5000MAG 6000ISensor housing and flanges are designed in carbon steel (ASTM A 105) and terminal box infibre glass reinforced polyamide or optionally in stainless steel (AISI 316). Measuring pipe ismade of stainless steel (AISI 304) while liners and electrodes are available in various materials,making the sensor highly resistant to a wide range of chemicals.The present range of liner types includes: PFA Ceramic EPDMElectrodes are available in: Hastelloy C276 or C22 AISI 316 / 1.4571 Platinum / platinium with gold/Titanium brazing alloyThe sensors carry a wide range of approvals, see Technical data (Page 49).16SITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-AD

Description3.4 Theory of operation3.4Theory of operationThe flow measuring principle is based on Faraday’s law of electromagnetic induction.0DJQHWLF )LHOG)ORZUi When an electrical conductor of length L is moved at velocity v, perpendicular to the linesof flux through a magnetic field of strength B, the voltage Ui is induced at the ends of theconductorUi L x B x v Ui Induced voltage L Conductor length Inner pipe diameter k1 B Magnetic field strength k2 v Velocity of conductor (media) k k1 x k2Ui k x v, the electrode signal is directly proportional to the fluid velocityOperating principleThe coil current module generates a pulsating magnetizing current that drives the coils in thesensor. The current is permanently monitored and corrected. Errors or cable faults areregistered by the self-monitoring circuit.The input circuit amplifies the flow-proportional induced voltage signal from the electrodes.The input impedance is extremely high: 1014 Ω which allows flow measurements on fluidswith conductivities as low as 5 µS/cm. Measuring errors due to cable capacitance areeliminated due to active cable screening.The digital signal processor converts the analog flow signal to a digital signal and suppresseselectrode noise through a digital filter. Inaccuracies in the transmitter as a result of long-termdrift and temperature drift are monitored and continuously compensated for via the selfmonitoring circuit. The analog to digital conversion takes place in an ultra low noise ASIC with23 bit signal resolution. This has eliminated the need for range switching. The dynamic rangeof the transmitter is therefore unsurpassed with a turn down ratio of minimum 3000:1.SITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-AD17

Description3.4 Theory of operation18SITRANS MAG 1100/1100 FOperating Instructions, 08/2018, A5E03433301-AD

Installing/Mounting4SITRANS F flowmeters with minimum IP65/NEMA 4X enclosure rating are suitable for indoorand outdoor installations. Make sure

SITRANS F M MAG 1100 DN 2- DN 100 SITRANS F M MAG 1100 DN 2- DN 3 1.3 Items supplied SITRANS F M MAG 1100/1100 F Calibration report DVD with documentation and cerificates . Siemens’ products and solutions only form one element of such a concept. Customer is responsible to prevent unauthorized access to its plants, systems, machines and .

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