WILLAMETTE BALL AND CONE VALVES - Aftinc

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BULLETIN 2200/2600JULY 2011WILLAMETTE BALL ANDCONE VALVESList 22Series 2200Metal Seated Cone ValvesList 26Series 2600AWWA Metal SeatedBall Valves

2 2011 DeZURIK, Inc.

List 26 Series 2600 Ball ValvesWhen You Can't Afford a Lesser Valve, Specify the Best . . .Series 2600 — A Valve That Will Last for Decades.The Willamette List 26 Metal Seated Ball Valve is the absolute pre mi umquality valve for municipal applications. Water and sewage districts theworld over recognize it as the best valve available for per for mance andre li abil i ty in critical service applications. List 26 valves are designed forstandard pipe sizes from six to sixty inches. Standard design pres suresare up to 300 psig (2068kpa), certain special designs are available forpres sures in excess of 400 psig (2758kpa).The List 26 is a heavy duty Ball Valve built especially for pump stop andcheck, pressure regulating, flow control and critical shut-off service inmu nic i pal systems. It is a superior valve because of its unique designfeatures, uncompromising use of quality materials and the precision ofits fab ri ca tion and assembly. The valve consists of four main elements:the body, the ball, the torque unit and the operator.List 26 With Limitorque “T” UnitDirect Drive OperatorThe body is a pressure vessel that houses the ball sub-assembly. Itis cast in four pieces: two body halves and two adaptors, which aresealed together with O-rings to prevent leakage. The adaptors carry thebody seats, made of 400 Series monel, and also serve as flanges forcon nect ing the valve to the line.The ball controls flow through the valve. It is, in effect, two intersectingcylinders, one being the full ported waterway, the other retaining theseats. The ball rotates on support trun nions that are in te gral ly cast withthe ball, ensuring maximum rigidity in the body. An op er at ing shaftcon nects with one trun nion and extends through the body of the valveto the torque unit. Due to the trunnion mounted arrangement, the shaftacts as a rotating element only. Therefore, Willamette valve shaftsdo not fall victim to fatigue. They are made of 17-4PH high strengthstainless steel. Other materials are available. Attached to the ball are300 series stainless steel seats. The stain less steel seats have a flexibleouter rim which deflects slightly to contact the mating monel body seatwhen the valve is closed.List 26 With Link and LeverTorque UnitThe torque unit provides the multiplication of leverage to rotate theball. It utilizes a lever attached to the ball operating shaft and a pairof metal links which work with a crosshead to rotate the ball its fullninety degrees. This link/lever action provides a large mechanical ad van tage when seating/unseating the valve. It also produces a variable ballro tation speed as the valve opens or closes, minimizing hazardous surgeand water ham mer.The standard list of operators offered by Willamette is documentedlater in this brochure. Each one of them is fully capable of meeting thedemands of any specific application.List 26 With LimitorqueDirect Drive Operator3

List 26Cutaway View Metal Seated Ball ValveWide choice ofoperators availableTorque UnitAlloy Steel ShaftIntegrally cast ball andtrunnions mounted atboth endsCircular full portedwaterway throughboth ball and bodyresults in minimumhead lossValve orSolid bronze bearingsfor low maintenance— longer lifePrecise machining ofbody and ball seats givesdrop-tight sealBronzebushingLink and leveroperating mechanismprovides maximummechanical advantage,minimizes water hammer4Monel body seatsmate with stainlesssteel ball seats forlong life

List 26 Series 2600 Ball ValvesMetal Seated Ball Valve with Link and Lever Torque UnitA.Full ClosedB.50% StrokeTorque Unit Controls Pump Start-Upand Shut-Down SurgesPrecise Flow RegulationThe Willamette Link and Lever valve operating mechanism isdesigned to minimize water pressure surges and water hammer.In closing, 81% of the flow area is cut off during the first 50%of the operating stroke. The final 19% of the flow area is thenslowly closed in the last 50% of the stroke. By shut ting off thema jor i ty of the flow quick ly, then slowly re duc ing the last 19% ofthe flow area, water hammer and system shock are vir tual ly elim i nat ed. The opposite occurs in the open ing cycle, with a slow ballmovement during the first half of the operating stroke.These drawings illustrate the de sir able effects of the List 26Link and Lever Torque Unit. The variable plug rotation speed andmechanical advantage are ob tained from the constant, linearoperator move ment. When the valve is closed, the links are atright angles to the lever. In theory, this arrangement provides amaximum mechanical advantage.C.Full OpenA.B.C.Full Closed50% StrokeFull OpenFull Closed19% FlowFull OpenLower Operator TorqueThe Willamette Link and Lever Torque Unit has two other basicfunc tions. First, it provides the ball shaft with a max i mum amountof torque with a minimum amount of input. Operator torquere quire ments are reduced and easier op er a tion is the result.Sec ond ly, the torque unit provides ad just able mechanical stop,limiting devices for positioning the seats for final sealing and alsoensuring a full port opening through the valve.Link and Lever Torque Unit5

List 26 Series 2600 Ball ValvesAdvanced ComponentsThese top and side views clearly define eachcomponent part that goes into the making ofa Willamette List 26 AWWA Ball Valve.Top View/Section1102Top View/Section1. Thrust Screw . . . . . . . .2. Thrust Pin . . . . . . . . . .3. Body – Trunnion End . . . .4. Body Bushing . . . . . . . .5. Adaptor . . . . . . . . . . .6. Adaptor Seat . . . . . . . .7. Body – Operator End . . . .8. Indicator Shaft . . . . . . .9. Indicator . . . . . . . . . . .10. Ball Journal . . . . . . . .11. Ball Seat Ring . . . . . . .12. Ball . . . . . . . . . . . . .13. Ball Journal . . . . . . . .14. Thrust Washers . . . . . .15. Ball Shaft . . . . . . . . .16. Torque Pin . . . . . . . . .17. Lock Ring . . . . . . . . .18. Sidemember . . . . . . . .19. Crosshead . . . . . . . . .20. Link . . . . . . . . . . . .21. O-Ring Retainer . . . . . .22. Lock Ring . . . . . . . . .23. Torque Unit Housing . . .24. Lever . . . . . . . . . . .25. Torque Unit Cover . . . . .SteelBronzeCast or Ductile IronBronzeCast or Ductile IronMonelCast or Ductile IronSteelCast SteelBronzeStainless SteelCast or Ductile IronBronzeBronzeSteelSteelSteelCast BronzeCast BronzeCast Steel – Bronze BushedCast BronzeCadmium Plated SteelCast IronCast SteelCast Iron34561112ForCloserDetailsSeePage 101613141517181972122232425209Side ViewNote:1For ASTM numbers and materials for higherpressure class valves, see spec i fi ca tionson pages 26 and 27.2Side View1. Handwheel . . . . . . . . .2. Thrust Collar . . . . . . . .3. Grease Fitting . . . . . . .4. Adaptor . . . . . . . . . . .5. Dowel Pin . . . . . . . . .6. Leadscrew . . . . . . . . .7. Torque Key . . . . . . . . .8. Sidemember . . . . . . . .9. Lever . . . . . . . . . . . .10. Links . . . . . . . . . . .11. Link Pin . . . . . . . . . .12. Lock Screw . . . . . . . .13. Adaptor Seat . . . . . . .14. Ball Seat Ring . . . . . . .15. O-Ring . . . . . . . . . .83Cast IronCast IronStainless SteelCast or Ductile IronSteelStainless SteelSteelCast BronzeCast SteelCast Steel – Bronze BushedStainless SteelSteelMonelStainless SteelRubber5647891413101115126

List 26 Series 2600 Ball ValvesExploded ViewsCapscrewBall Seat Ring(Stainless Steel)CapscrewSetscrewJamnutAdaptorList 26AWWABall ValveThrust PinBushing(Bronze)Journal(Bronze)*Body HalfOptional SecondAdaptor Seat Ring(Monel (Bronze)“O”-ringAdaptor Seat Ring(Monel Overlay)Thrust Washer(Bronze)ShaftSealShaftAdaptor*Optional SecondBody HalfBall Seat Riong(Stainless Steel)* The overwhelming majority of metal seated ball valveapplications are for single seated valves.Four piece body and ball sub-assembly of the WillametteList 26 Ball Valve (except the 6", 8", 48", 54" and 60" valves),(150, 200, 1200, 1400, 1500mm)Mounting andard Linkand LeverTorque UnitSide MemberHousingLinkLead ScrewAcme ThreadedSnap RingsShaftBushingLeverCrossheadBushingSide torShaftCoverIndicator7

List 26 Series 2600 Ball ValvesCost/Performance CharacteristicsFull ported valves are far more cost effective thanother valve types, mainly be cause of lower headloss. This table shows annual power costs fordif fer ent valve types. All amounts are based on .09/kWh, con tin u ous pumping (8,760 hours/year) at 70%overall efficiency with a line velocity of 16 ft/sec.Example: When using a typical butterfly/swingcheck valve pump control com bi na tion for a 36"(900mm) diameter system, the check valve costs 22,284.00/year and the butterfly costs 8,969.00/year, com pared to List 26 costs of 1279.00/year—asavings of 149,870.00 over five years.Full Port Design Makes Sense!Variable Ball Rotation Controls SurgeThis graph compares Willamette List 26 openingcharacteristics with the opening characteristicsof other major valve types. The curves show thatthe opening flow through a List 26 is an optimumac celerat ing pat tern, slow at first, then smoothlyincreasing to full port. Closing is just the reverse,with the first 50% of the stroke reducing flow by81%, and the final 50% closing the valve completely.This flow pattern is more ef fec tive at controllingwater hammer and surge than any other valve. Itconstitutes one of the major design advantages ofthe List 26.Estimated Annual Power Costs (in U.S. 4"140060"1500Ball erStroke vs. FlowTotal Stroke vs. Ball AngleBall Angle vs. Coefficient of Discharge807060503020100010ClosedPercentage of Total StrokeThis graph shows the relationships of stroke, ball angle and valvedischarge rate during the List 26 opening rotation. As the ball rotatesslowly early in the stroke, discharge rate is low and highly con trolled.As the stroke continues, the ball angle accelerates, allowing acor respond ing increase in discharge rate. At full port, discharge isat maximum and flow obstruction is near zero. This function, whichminimizes pressure changes, is accomplished on the List 26 withoutcom pli cat ed variable speed operators or controls.9040List 26Cone ValveButterfly ValveGate ValveNeedle & Globe ValveBall Angle, Flow Area Accelerate During Stroke2030405060100708090100OpenPercentage of FlowStrokevs. Ball AngleBall Anglevs. .2100.10010Closed8SwingButterfly GlobeCheckValveValveValve100Percentage of Total Stroke100% Full Port Design Cuts Costs203040506070Ball Angle in Degrees8090Open

List 26 Series 2600 Ball ValvesCost/Performance CharacteristicsVenturi Allows Smaller-Than-Line-SizeValve UseThe venturi-type installation allows effective use ofthe List 26 in small er-than-line-size applications, suchas distribution systems, pressure reducing serviceand gravity mains. The List 26 is ideal for theseap pli ca tions because of its unobstructed waterway.In many venturi in stal la tions, it can be specified oneor two sizes smaller than normal line size.The user benefits from the su pe ri or operatingand maintenance features of the List 26 at a costcompetitive with the larger ob struct ed-waterwayvalves. In some cases, headloss resulting from theventuri-List 26 com bi na tion is actually less thanfrom the larger obstructed-waterway valves. Testshave shown a 24" (600mm) venturi, for example, toproduce less head loss than a 30" (750mm) gate orbutterfly valve in certain applications.24" (600mm) Ball ValveFlow30" Diameter(762mm)21 24" Diameter(610mm)8 Reducer30" Diameter(762mm)IncreaserImproved Valve Flow CoefficientsAPPROXIMATE CV VALUESAPCO Willamette Cone Valve for Closed Loop System Plug Anglein Degrees from 99322,57148,367104,257752,300CV values are based on the amount of flow througha full ported ball valve in a closed loop system at1.0 psig (6.9 kpa) constant pres sure drop.CV calculations based on:CVQ Flow in U.S. gallons per minute(GPM)P Pressure drop (PSI)SG Specific gravity of fluid(Water 1.0)CV Valve flow coefficientNote:For more specific flow in for ma tion, please contact yourDeZURIK APCO Willamette rep re sen ta tive.InchMillimeter9

List 26 Series 2600 Ball ValvesMetal to Metal SeatsSpring Seat DesignClosing ActionThe ball is fully rotated and positioned for final sealing using positivemechanical stops in the valve actuating mechanism. (Figure A)A.004"-.010" Gap(.1-.3mm)Closed and SeatedThe differential pressure (high pressure/low pressure) acting onthe back side of the ball seat ring causes the outer rim to deflectslightly, causing the ball and ball seat ring to move forward andmake contact with the body seat ring. (Figure B)Opening ActionThe ball is rotated to open the valve by the valve actuatingmechanism. After the ball rotates approximately one half degree,the offset ec cen tric action is sufficient to pull the ball seat backfar enough to overcome the ball seat ring de flec tion. Seats neveragain make contact during rotation of the ball. The ball stays in theopen position using positive me chan i cal stops in the valve actuatingmechanism to form a smooth, un ob struct ed water passage.High Pressure SideBLow PressureSideBack Side Of Ball Seat RingHigh Pressure SideMetal to Metal Seats Last Decades Longer Than Rubber SeatsRubber seated valves that are initially less expensive, can become very costly and inconvenientwhen your system is shut down due to in ev i ta ble rubber seat repair and/or re place ment. Ourdesign has resulted in metal-to-metal seats that can handle tough applications and provide longmain te nance-free life without wedg ing, galling, scraping or seat replacement.Metal to Metal Seats Are Designed For Severe ThrottlingService. Rubber Seats Are Not!48" (1200mm) 300# Class Turbine Guard Valve with High Pressure Accumulator Installed in Northern California.Hydro Electric Project Emergency Shut-Off Valve10

List 26 Series 2600 Ball Valve FeaturesPrecise Flow RegulationList 26 Ball Valves will control pressure differentials and flow rates toextremely close limits without hunting, vibrating or excessive noise.List 26 valves act as an energy absorber in any throttled position dueto the back pressure inside the valve body and around the ball. This,together with durable metal to metal seats which allow line velocities inexcess of 100 ft./sec. (30 m/sec.), make Willamette Ball Valves ideal forthrot tling applications.Virtually Maintenance FreeThousands of Willamette Ball Valves have been in service forover a 40 year period almost completely trouble-free.Self Cleaning, Non-Clogging DesignEngineering Reminders1. Metal seated ball valves andadjacent pipe must be in de pen dent lysupported.2. Valve supports are not in tend ed foruse as anchors.3. Due to the fact that alignmentbetween the valve and adjacentpipe should be stress free, it isrecommended that a flexibleconnection be in stalled on the valveseat side.When the valve is opening or closing, flow goes through and around theball, flushing out debris. This makes the List 26 ideally suited for rawsewage service, assuring complete closing of the valve.Drop-Tight ShutoffMetal to metal seats mate precisely, maintaining a drop-tight seal.The seal lasts the life of the valve because of the durability of the metaland the eccentric motion of the seats. (Standard leakage is defined as1oz. (29.57 mL) per nominal inch size per hour.)No Measurable Head LossTrue full port opening results in no more head loss than an equivalentlength of pipe.Trunnion MountedThe trunnion mounted ball allows the majority of the hydraulic loadto be supported by the trunnions, resulting in low bearing pressureand no shaft fatigue.Longer Bearing LifeBearing materials are made of different degrees of hardness preventinggalling and extending life. Bearing pressures are low compared tosimilar valves (900 psig (6205kpa) for 150# class and 1500 psig(10342kpa) for 250# class). Solid bronze con struc tion means longer,trou ble-free service, and like our metal seats, the bearings will last thelife of the valve.Coastal Water Authority, Houston, TXLynchburg Pump StationAir/Oil Tandem CylindersLifetime SeatsOur competitors say their seats are easily replaceable because theyhave to replace their seats. Under normal operating conditions youwon't have to replace List 26 metal seats.Hydraulic Water Cylinder ActuatedList 2611

List 26 Series 2600 Ball ValvesValve and Operating Mechanism DimensionsList 26 – AWWA Metal Seated Ball ValveDia.BCAEnvelope dimensions of the ball valve assembly (valve andop er at ing mech a nism) are shown below.For more specific dimensions, please contact your DeZURIKAPCO Willamette rep re sen ta tive.Dimensions and specifications given in this pub li ca tion werecorrect at time of printing, but should not be used in lieu ofcertified drawings.Note: A ll Dimensions For Class 250# ValvesAlso Apply to Class 300# Valves.APCO Willamette List 26 Ball valves are man u fac tured to AWWAC-507 standard for ball valves 6" - 48" (150 - 1200mm) 150, 250and 300psi pressure classes. 54" - 60" (1400 - 1500mm) rox. raulic Cylinder OperatorList 26 – Hydraulic Cylinder OperatorDia.BOPENSHUTCATorque unit (valve operating mechanism) com plete withap pro pri ate operator is shown in its cus tom ary verticalori en ta tion, (per pen dic u lar to pipeline), however, torqueunit complete with operator may be rotated in any of 90 increments (parallel with pipe-line) if so desired to suitinstallation re quire ments.Valve accessories such as control piping, limit switches,etc., not shown.12ABCWeight(Length)(Height)(Width)(Approx. 0131543260014787InchMillimeter

List 26 Series 2600 Ball ValvesValve and Operating Mechanism DimensionsAir/Oil Tandem Cylinder OperatorList 26 – Air/Oil Tandem Cylinder idth)(Approx. otor OperatorList 26 – Motor idth)(Approx. 43260014787InchMillimeter13

List 26 Series 2600 Ball ValvesValve and Operating Mechanism DimensionsElectric Motor Operator with90 Direct DriveList 26 – Motor Operator with 90º Direct x. 5321624292110192789212652InchMillimeterManual OperatorList 26 – Manual rox. 012973InchMillimeter14A(Length)

List 26 Ball Valves and List 22 Cone ValvesOperator CharacteristicsOperatorsWillamette List 26 Ball Valves canbe sup plied with stan dard man u al,electric motor or cylinder op er a tors for most ap pli ca tions. Otheroperator control accessories canbe supplied that allow the user totailor the List 26 to specificper for mance requirements.Manual OperatorThe manual operator is usedfor any stop service wherede pend abil i ty is critical andwhere au to ma tion is notnecessary. Since the valve canbe easily operated by oneperson, no bypass is nec es sary.The op er a tor is supplied with astan dard AWWA handwheel or2" (50mm) square operating nut.These same op er a tors are usedwith the List 22 Cone Valvesdescribed in the second part ofthis brochure.Cylinder OperatorsCylinder operators are specifiedfor automatic operations.Motor OperatorAir/Oil Tandem CylinderHydraulic CylinderThis operator uses a doubleacting piston which opens andcloses the valve when pressureis in troduced. This is a standardcylinder pow ered by water or oil,designed per AWWA C540.The tandem cylinder above is ourpreferred operator. This air/oilsystem elim i nates the in stal la tionof a costly hy drau lic accumulatorsystem by using a com pressedair supply for a power source.This supply of compressed airalso furnishes an accumulatedsource of energy to provide anemer gen cy closure of the valveduring power failure or otherunexpected conditions.A clean reliable source of air (forbest results, 85-125 psig (586 862kpa) is pro vid ed to the uppercylinder to power the valve. Thelower cylinder is oil filled and isused to provide control of theopening and closing times withthe smooth operation of oil.For all valves, emergency fastclosing func tion can be providedfor rapid closure in the event ofloss of power.For applications requiring motoroperated valves, we will gladlymake rec om men da tions andsupply the dimensions andcharacteristics for the valve,operator and controls required.On the List 26, the electric motoroperator is also available with a90 direct drive unit (instead ofour standard link and lever torqueunit) for remote modulating, flowcontrol applications re quir ing amore direct 1 to 1 ratio of openingand closing.Buried and SubmersibleServiceThe operating mech a nism isper ma nent ly lubricated and canbe sealed making it suitable forsubmersible service to ap prox i mate ly 20 feet (6m) for ex tend edperiods of time. A com pleterange of stem extensions, valvestreet boxes complete withindicators as well as floor standsare also available.15

List 26 Ball Valves And List 22 Cone ValvesSchematic/Standard ControlsHydraulic Cylinder (Oil or Water) forMod u lat ing ControlClose Solenoid4 Way - 3 PositionSolenoid ValveShown De-energized1Open Speed ControlValveOperation:1. Normal Opening of ValveA. Open solenoid valve (1) (4 way/3 position) is energizedB. Pressure (P) to port BC. Port A exhausts to EHydraulicCylinder2. Normal Closing of ValveA. Close solenoid valve (1) (4 way/3 position) is energizedB. Pressure (P) to port AC. Port B exhausts to EOperation:EPBEPressureExhaustClose Speed ControlValveCloseManual Override — Push in and rotate knob fully clockwise.There is a manual operator for both opening and closing functions.Both must be rotated fully counterclockwise for normalelec tri cal operation.Hydraulic Cylinder (Oil or Wa ter) with2 Fast Close So le noidsAOpenSolenoidManualOperatorValveNormally Open Fast Close2 Way Solenoid ValveHydraulicCylinder4 Way Solenoid ValveShown De-EnergizedPosition3241. Normal Opening of ValveA. Solenoid valve (2) (4 way/2 position) is energized.Pressure (P) to port B and A exhausts to E.B. Solenoid valves (3) (2 way normally open)are energized. No flow.OpenSpeedControlValve2. Normal Closing of ValveA. Solenoid valve (2) (4 way/2 position) is de-energized.Pressure (P) to port A and B exhausts to E.B. Solenoid valves (3) (2 way normally open)are energized. No flow.PressureABEPCloseSpeedControlValveIsolation ValveClose For ManualControlv 4Close3. Emergency CloseA. Solenoid valve (2) (4 way/2 position) is de-energized.Pressure (P) to port A and B exhausts to E.B. Solenoid valves (3) (2 way normally open) are de-energized. Cylinder extends to close valve at highspeed rate.ManualOperatorValve3ExhaustNormally Open Fast Close2 Way Solenoid ValveSpeed Control Optional/Emergency Fast CloseManual Override

a full ported ball valve in a closed loop system at 1.0 psig (6.9 kpa) constant pressure drop. Note: For more specific flow information, please contact your DeZURIK APCO Willamette representative. APCO Willamette Cone Valve for Closed Loop System Plug Angle . List 26 Series 2600 Ball Valves A. List 26. A 2200. 2600.

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