ARMY TECHNICAL MANUAL TM 9-6115-545-24P AIR FORCE .
ARMY TECHNICAL MANUALAIR FORCE TECHNICAL ORDERNAVY PUBLICATIONMARINE CORPS STOCK LISTTM 9-6115-545-24PTO 35C2-3-444-4NAVFAC P-8-626-24PSL-400038G/07499ATECHNICAL MANUALUNIT, DIRECT AND GENERAL SUPPORT, AND DEPOTMAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTGENERATOR SET, DIESEL ENGINE DRIVEN, TACTICAL, SKID RTD.,60 KW, 3 PHASE, 4 WIRE, 120/208 AND 240/416 VOLTSDOD 118-12526115-00-118-1253INCLUDING OPTIONAL KITSDOD -O06AWMWINTERIZATION KIT, FUEL BURNINGWINTERIZATION KIT, ELECTRICLOAD BANK KITWHEEL MOUNTING 83226115-00-463-9092DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.This manual supersedes TM 5-6115-545-24P/TO 35C2-3-444-4/NAVFAC P-8-62624P/SL-400038G/7499A, dated 27 December 1983, including all changes.DEPARTMENTS OF THE ARMY, AIR FORCE,NAVY AND HEADQUARTERS, MARINE CORPS28 JUNE 1995
ARMY TECHNICAL MANUALAIR FORCE TECHNICAL ORDERNAVY PUBLICATIONMARINE CORPS STOCK LISTTM 9-6115-545-24PTO 35C2-3-444-4NAVFAC P-8-626-24PSL-400038G/07499ATECHNICAL MANUALHEADQUARTERS, DEPARTMENTS OFTHE ARMY, AIR FORCE, AND NAVY,AND HEADQUARTERS, U.S. MARINE CORPSWASHINGTON, D.C., 28 JUNE 1995NO. 9-6115-545-24PUNIT, DIRECT AND GENERAL SUPPORT, AND DEPOTMAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTGENERATOR SET, DIESEL ENGINE DRIVEN, TACTICAL, SKID MTD.,60 KW, 3 PHASE, 4 WIRE, 120/208 AND 240/416 VOLTSDOD 118-12526115-00-118-1253INCLUDING OPTIONAL KITSDOD CLATURENSNWINTERIZATION KIT, FUEL BURNINGWINTERIZATION KIT, ELECTRICLOAD BANK KITWHEEL MOUNTING 26115-00-463-9092The effective date of this publication is 28 June 1995. Instructions herein shall not be used prior to that date.REPORTING ERRORS AND RECOMMENDING IMPROVEMENTSYou can help improve this manual. If you find any mistakes or if you know of a way toimprove the procedures, please let us know. Mail your letter or DA Form 2028(Recommended Changes to Publications and Blank Forms), or DA Form 2028-2 locatedin the back of this manual directly to: Commander, US Army Aviation and TroopCommand, ATTN: AMSAT-I-MP, 4300 Goodfellow Blvd., St. Louis, MO 63120-1798. Areply will be furnished directly to you.DISTRIBUTION STATEMENT: A: Approved for public release; distribution Is unlimited.This manual supersedes TM5-6115-545-24P/T035C2-3-444-4/NAVFAC P-8-626-24P/SL-400038G/07499A dated 27DECEMBER 1983 including all changes.i
TM 9-6115-545-24PTO 35C2-3-441-4NAVFAC P-8-626-24PSL-400038G/07499ATABLE OF CONTENTSPageSECTIONISECTION IIGroup 01Group 02Group 03Group 05Group 06Group 07Group 08Group 09Group 10Group 11INTRODUCTIONINTRODUCTIONBatteries and Slave Receptacles. 8Muffler, Exhaust and Breather Pipes . 11Convenience Receptacles . 16Plate and Sleeve Assembly . 18Paralleling Receptacles . 20Wiring Harness, Convenience and Paralleling . 22Generator Set Controls . 24Wiring Harness, Control Cubicle . 26Wiring Harness, Fault Indicator . 26Fault Locating Indicator . 28Wiring Harness . 30Components Board Assembly . 32Control Box, Generator . 35Wiring Harness, Branched, Control Box . . 40Circuit Card Assembly. 42Housing Group. 45Plates, Diagram, AC and DC . 52Engine Generator and Chassis Wiring Harness . 55Wiring Harness, Precise Relay Box . 60Wiring Harness, Tactical Relay Box . .60Wiring Harness, Excitation System . 60Wiring Harness, LMU Assembly . 62Wiring Harness, Governor Control to Precise Relay . 62Wiring Harness Assembly, Governor Control to Actuator . . 62Wiring Harness Assembly, Governor Control to Actuator . . 64Wiring Harness, Branched, Engine Accessories . 64Wiring Harness, AC Power Control . 66Wiring Harness, RFI Capacitors . . 66Wiring Harness, AC, Power Control . . 68Load Connection Group . 71Main Load Contactor. 82Load Terminal Board Assembly . 88Current Transformer Assembly . 90Wiring Harness, Current Transformer . 94Reconnection Board . 96Governor Control Unit and Related Parts . 98Governor Control Unit . 100Wiring Harness, Governor Control Unit 50/60 HZ. 102Electric Governor Printed Circuit Board Assembly . 105Hydraulic Pump Cover Plate . 110Control Unit and Magnetic Pickup . 112Actuator, Electric Governor. 114Actuator Linkage . 116Wiring Harness, Electric Governor . 2223242526272829303132333435363738394041424344
TM 9-6115-545-24PTO 35C2-3 4M4-4NAVFAC P-8-626-24PSL-400038G/07499ATABLE OF CONTENTS - ContinuedPageGroup 12Group 13Group 14Group 15Group 16Group 17Group 18Group 19Group 20Air Cleaner and Related Parts. 120Relay Table and Related Parts. 122Relay Box Assembly . 126Tactical Relay . 130Wiring Harness Assembly, Branched . 134Tactical Relay . 136Resistor, Electrical . 138Tactical Relay . 140Precise Relay Assembly, 50/60 HZ . 142Wiring Harness Assembly . 146Excitation System Assembly . 148Wire Harness Assembly. 152Voltage Regulator . 154Wiring Harness, Voltage Regulator . 156Voltage Regulator Circuit Card Assembly. 158Circuit Card Assembly. 162Special Relay Assembly. 165Wiring Harness, Special Relay Box 50/60 HZ and 400 HZ . 171Resistor Assembly . 174Circuit Card Assembly. 176Load Measuring Unit . 178Wiring Harness Assembly . 180AC Generator and Related Parts. 182AC Generator Assembly. 184Rectifier Assembly . 190Day Tank and Primary Fuel Filter. 192Filter, Fluid. 196Center Support and Related Parts. 199Lifting Frame Assembly . 206Hydraulic Cooler and Related Parts . 208Cooling Group and Related Parts. 210Control Assembly and Related Parts . 212Control Assembly. 214Cooling Group. 218Shutter Assembly. 220Hydraulic Actuator and Related Parts. 222Actuator Assembly, Electric . 226Hydraulic Sump and Filter. 230Engine Assembly and Related Parts . 234Alternator and Related Parts . 236Generator, Engine . 238Alternator, Battery Charging. 242Alternator, Battery Charging. 246Hydraulic Pump and Related Parts. 248Speed Switch and Tachometer Drive . 250Switch Overspeed. 252Oil Level Gage and Filter . 254Electric Starter and Related Parts . 256Electrical Starter Assembly . 8687888990919293
TM 9-6115-545-24PTO 35C2-3-444-4NAVFAC P-8-626-24PSL-400038G/07499ATABLE OF CONTENTS - ContinuedPageGroup 20Group 21Group 22Group 25Group 26Group 27Engine Assembly and Related Parts - (Continued)Relay, Engine . 262Frame and Field Assembly . 266Engine Lube Oil Filters. 268Secondary Fuel Filter. 270Lube Oil Cooler. 272Nozzle Holder and Line Assemblies . 274Fuel Injection System. 278Nozzle Holder Assembly . 280Injection Pump and Related Parts . 282Pump, Fuel, Metering. 284Diffuser and Turbocharger . 298Turbocharger Assembly . . 302Water Pump and Fan. 304Thermostat and Housing . 308Crankshaft Pulley and Related Parts . 310Idler Pulley and Related Parts. 312Intake Manifold . 314Exhaust Manifold . 314Engine Front Support . 316Oil Pan Assembly . 318Oil Pump and Related Parts. 320Oil Pump Assembly . 324Flywheel and Housing . 326Timing Gear and Cover. 328Cylinder Head and Valve Operating Mechanism . 332Rocker Arm Shaft Assembly . 336Cylinder Head Assembly . 336Piston, Crankshaft and Block . 339Cylinder Block Assembly. 344Base Group . 347Accessory Items . 354Fuel Burning Winterization Kit. 357Wiring Harness Assembly . 362Wiring Harness Assembly . 362Engine Coolant Heater. 364Heater Control Box Assembly . 368Electric Winterization Kit. 371Wiring Harness, Winterization Kit, Electric . .376Electric Heater Control Box. 378Wire Harness Assembly. .382Electric Winterization Pump Motor Assembly. .384Wheel Mounting Kit. 386Running Gear Assembly . 388Handbrake Lever and Shaft Assembly . 390Hand Lever and Bracket Assembly . 392Rear Unit Axle Assembly . 394Brake Assembly . 396Front Unit Axle Assembly. 40141
TM 9-6115545-24PTO 35C2-3 444-4NAVFAC P-8-626-24PSL-400038G/07499ATABLE OF CONTENTS - ContinuedPageGroup 28SECTION IIIIVVLoad Bank Kit . 402Cable Assembly, Electrical, Special Purpose . 406Wiring Harness Tactical Relay Box . 406Wiring Harness Assembly, Load Bank Control PNL. 408Wiring Harness Load Bank Capacitors . .408Wiring Harness Branched, Load Bank. .410Fan and Motor Assembly . 412SPECIAL TOOLS, TEST AND SUPPORT EQUIPMENT(Not Applicable)NATIONAL STOCK NUMBER AND PART NUMBER. 415INDEX . 440REFERENCE DESIGNATOR INDEX. 485vIllustration142143144145146147148
TM 9-6115-545-24PTO 35C2-3 444 4NAVFAC P-8626-24PSL-400038G/07499ASECTION I.INTRODUCTION1. Scope.This joint Army, Navy, Air Force and Marine Corps manual lists repair parts and special tools required for theperformance of unit, direct and general support and depot maintenance of the generator set. The following paragraphsare keyed to applicable users. All users should read paragraph 4, Special Information, prior to using this manual.2. General.This Repair Parts and Special Tools List is divided into the following section:a. (ALL) Repair Parts - Section II. A list of repair parts authorized for the performance of maintenance at the unit,direct support, general support and depot level in figure and item number sequence.b. (ALL) Special Tools, Test and Support Equipment - Section III. A list of special tools, test and support equipment authorized for the performance of maintenance at the unit, direct support, general support and depot level (NotApplicable).c. National Stock Number and Reference Number Index - Section IV. A list of National Stock Numbers inascending numerical sequence followed by a list of reference numbers appearing in all the listings, in ascending alphanumeric sequence, cross-referenced to the illustration figure number and item number.d. Reference Designator Index - Section V. The Reference Designator Column includes all assigned referencedesignators arranged first in alphabetical order, second in numeric order. Opposite each symbol is listed the figureand item number of the part in Section II and the reference number.3. Explanation of Columns.The following provides an explanation of columns in the tabular lists in Sections II and III.a. (ALL) Illustrations. (Column 1) This column is divided as follows:(1) Figure number. (Column 1a) Indicates the figure number of the illustration on which the item is shown.(2) Item number. (Column lb) Indicates the number used to identify the item on the illustration.b. (ALL) Source, Maintenance, and Recoverability Codes (SMR). (Column 2).(1) Uniform Source Codes applicable to all Military Services. GENERAL: Source Codes are assigned to supportitems to indicate the manner of acquiring support items for maintenance, repair, or overhaul of end items. Source codesare entered in the first and second positions of the Uniform SMR Code format as follows:CodeDefinitionPAItem procured and stocked for anticipated or known usage.PBItem procured and stocked for insurance purposes because essentiality dictates that a minimum quantity beavailable in the supply system.PCItem procured and stocked and which otherwise would be coded PA except that it is deteriorative in nature.PDSupport item, excluding support equipment, procured for initial issue or outfitting and stocked only forsubsequent or additional initial issues or outfittings. Not subject to automatic replenishments.PESupport equipment procured and stocked for initial issue or outfittings to specified maintenance repair activities.PFSupport equipment which will not be stocked but which will be centrally procured on demand.1
TM 9-6115-545-24PTO 35C2-3-444 4NAVFAC AFAHAGADXAXBXCXDDefinitionItem procured and stocked to provide for sustained support for the life of the equipment. It is applied to an itempeculiar to the equipment which because of probable discontinuance or shutdown of production facilities wouldprove uneconomical to reproduce at a later time.An item of depot overhaul/repair kit and not purchased separately. Depot kit defined as a kit that provides itemsrequired at the time of overhaul or repair.An item of maintenance kit and not purchased separately. Maintenance kit defined as a kit that provides an itemthat can be replaced at unit level of maintenance.Item included in both a depot overhaul/repair kit and a maintenance kit.Item to be manufactured or fabricated at organizational level.Item to be manufactured or fabricated at intermediate maintenance levels.Air Force - Intermediate (*)Army - General Support (*)Marine Corps - 4th EchelonNavy - AshoreItem to be manufactured or fabricated at both afloat and ashore intermediate maintenance levels – Navy useonly.Item to be manufactured or fabricated at depot maintenance level.Item to be assembled at organizational level.Item to be assembled at intermediate maintenance levels.Air Force - Intermediate (*)Army - Direct Support (*)Marine Corps - 3rd EchelonNavy - AfloatItem to be assembled at intermediate maintenance levels.Air Force - Intermediate (*)Army - General Support (*)Marine Corps - 4th EchelonNavy - AshoreItem to be assembled at both afloat and ashore intermediate maintenance levels -- Navy use only.Item to be assembled at depot maintenance levels.Item is not procured or stocked because the requirements for the item will result in the replacement of the nexthigher assembly.Item is not procured or stocked. If not available through salvage, requisition.Installation drawing, diagram, instruction sheet, field service drawing, that is identified by manufacturer's partnumber.A support item that is not stocked. When required, item will be procured through normal supply channels.(*) NOTE: For USAF and the USA Safeguard Program, only Code "P' will be used to denote intermediate maintenance.On joint programs use of either code F or H by the joining service will denote intermediate maintenance toUSAF and the USA Safeguard Program.2
TM 9-6115-545-24PTO 35C2-3 444 4NAVFAC P-8626-24PSL-400038G/07499A(2) Uniform Maintenance Codes applicable to all Military Services: GENERAL: Maintenance Codes are assignedto indicate the levels of maintenance authorized to use and repair support items. The maintenance codes are in the thirdand fourth position of the Uniform SMR Code format.(a) USE (THIRD POSITION): The maintenance code entered in the third position indicates the lowestmaintenance level authorized to remove, replace, and use the support item. The maintenance code entered in the thirdposition indicates one of the following levels of t item is removed, replaced, used at the organizational level of maintenance.Support item is removed, replaced, used at the following intermediate levels:USAF - Intermediate (*)USA - Direct Support (*)USN - AfloatUSMC - 3rd EchelonSupport item is removed, replaced, used at both afloat and ashore intermediate levels: Navy Only.Support item is removed, replaced, used at the following intermediate levels:USAF - Intermediate (*)USA - General Support (*)USN - Ashore (Only)USMC - 4th EchelonSupport items that are removed, replaced, used at depot only:USAF - Depot, Mobile Depot and Specialized Repair ActivityUSA - Depot, Mobile Depot and Specialized Repair ActivityUSN - Aviation Rework, Avionics and Ordinance Facilities, and ShipyardsUSMC - Depot(*) NOTE: For USAF and the USA Safeguard Program, only Code "F" will be used to denote intermediate maintenance.On joint programs use of either code F or H by the joining service will denote intermediate maintenance USAF and theUSA Safeguard Program.(b) REPAIR (FOURTH POSITION): The maintenance code entered in the fourth position indicates whetherthe item is to be repaired and identifies the lowest maintenance level with the capacity to perform complete repair (i.e.,all authorized maintenance functions).CodeOFHApplication/ExplanationThe lowest maintenance level capable of complete repair of the support item is the organizational level.The lowest maintenance level capable of complete repair of the support item is the following intermediate level:USAF - Intermediate (*)USA - General Support (*)USN - Ashore (Only)USMC - 4th EchelonThe lowest maintenance level capable of complete repair of the support item is the following intermediate level:USAF - Intermediate (*)USA - General Support (*)USN - Ashore (Only)USMC - 4th Echelon3
TM 96115-545-24PTO 35C2-3 444 4NAVFAC planationBoth afloat and ashore intermediate levels are capable of complete repair of support item: Navy only.The lowest maintenance level capable of complete repair of the support item is the depot level.USAF - Depot, Mobile Depot, and Specialized Repair ActivityUSA - Depot, Mobile Depot and Specialized Repair ActivityUSN - Aviation Rework, Avionics and Ordinance Facilities, and ShipyardsUSMC - DepotRepair restricted to designated Specialized Repair Activity.Nonreparable. No repair is authorized.No repair is authorized. The item may be reconditioned by adjusting, lubricating, etc., at the user level. No partsor special tools are procured for the maintenance of this item.(*) NOTE: For USAF and the USA Safeguard Program, only Code "P' will be used to denote intermediate maintenance.On joint programs use of either code F or H by the joining service will denote intermediate maintenance to USAF and theUSA Safeguard Program.(3) Uniform Recoverability Codes applicable to all Military Services: GENERAL: Recoverability codes areassigned to support items to indicate the disposition action on unserviceable items. The recoverability code is entered inthe fifth position of the Uniform SMR Code format as follows:CodeZOFHDLADefinitionNonreparable item. When unserviceable, condemn and dispose at the level indicated in column 3.Reparable item. When uneconomically reparable, condemn and dispose at organizational level.Reparable item. When uneconomically reparable, condemn and dispose at the following intermediate levels:USAF - Intermediate (*)USA - Direct Support (*)USN - AfloatUSMC - 3rd EchelonReparable item. When uneconomically reparable, condemn and dispose at the following levels:USAF - Intermediate (*)USA - General Support (*)USN - AshoreUSMC - 4th EchelonReparable item. When beyond lower leve
navy publication navfac p-8-626-24p marine corps stock list sl-400038g/07499a technical manual headquarters, departments of the army, air force, and navy, and headquarters, u.s. marine corps no. 9-6115-545-24p washington, d.c., 28 june 1995 unit, direct and general support,
eric c. newman air force 2001-2009 george f. giehrl navy 1941-1945 f conrad f. wahl army 1952-1954 sidney albrecht . william c. westley jr. army 1954-1956 roland l. winters navy 1945-1946 michael a. skowronski army . joseph a. rajnisz army 1966-1971 james l. gsell army army army army army navy army navy air force army army
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Navy Seaman David G. Ouellet* Army Staff Sgt. Robert J. Pruden* Army Staff Sgt. Laszlo Rabel* Army Capt. Ronald E. Ray Army Master Sgt. Jose Rodela Army 1st Lt. George K. Sisler* Navy Engineman 2nd Class (SEAL) Michael E. Thornton Army Capt. Humbert R. Versace* Army 1st Lt. Charles Q. Williams Navy Boatswai
Information Management The Army Records Information Management System (ARIMS) *Army Regulation 25–400–2 Effective 2 November 2007 History. This publication is a rapid action r e v i s i o n . T h e p o r t i o n s a f f e c t e d b y t h i s r a p i d a c t i o n r e v i s i o n a r e l i s t e d i n t h e summary of change. Summary.File Size: 377KBPage Count: 39Explore furtherMaintaining Unit Supply Files ARIMS Training.pdfdocs.google.comInformation Brochure Army Records Information Management .www.benning.army.milCULINARY OUTPOST FILES - United States Armyquartermaster.army.milHow to find Record Number on ARIMS.pptx - Insert the .www.coursehero.comArmy Publishing Directoratearmypubs.army.milRecommended to you based on what's popular Feedback
Readers should refer to Army Doctrine Reference Publication (ADRP) 6-22, Army Leadership, for detailed explanations of the Army leadership principles. The proponent of ADP 6-22 is the United States Army Combined Arms Center. The preparing agency is the Center for Army Leadership, U.S. Army Combined Arms Center - Leader Development and Education.
Readers should refer to Army Doctrine Reference Publication (ADRP) 6-22, Army Leadership, for detailed explanations of the Army leadership principles. The proponent of ADP 6-22 is the United States Army Combined Arms Center. The preparing agency is the Center for Army Leadership, U.S. Army
Heads of Headquarters, Department of the Army Secretariat and Army Staff agencies 2 - 17, page 6 Commanders and/or the senior Army officials responsible for the Army command, Army service component com-mand, direct reporting unit, and U.S. Army Reserve 2 - 18, page 7 Senior commanders 2 - 19, page 9
