Rail Electrical Products - LSI Cloud

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Rail Electrical Products

nVent Engineered Electrical & Fastening Solutions is a leading global manufacturer and marketer of superior engineered products forniche electrical, mechanical and concrete applications. These nVent products are sold globally under a variety of market-leading brands:nVent ERICO welded electrical connections, facility electrical protection, and rail and industrial products; nVent CADDY fixing, fasteningand support products; nVent ERIFLEX low voltage power and grounding connections; and nVent LENTON engineered systems forconcrete reinforcement.For more information on nVent ERICO, CADDY, ERIFLEX and LENTON, please visit nVent.com.NVENT CADDY FIXINGS, FASTENERS AND SUPPORTS FOR ELECTRICAL APPLICATIONSSpecialty clips, clamps, hangers and straps for electrical and information transport system installations.NVENT CADDY FIXINGS, FASTENERS AND SUPPORTS FOR MECHANICAL APPLICATIONSHangers, fasteners and support products for plumbing, HVAC, fire protection and seismic systems.NVENT ERIFLEX LOW VOLTAGE PANEL COMPONENTSCurrent carrying connectors, supports and other non-active electric panel components.nVent ERIFLEX Flexibar flexible insulated busbar.NVENT ERICO ELECTRICAL PRODUCTSProducts for grounding, bonding, surge protection and lightning protection that are designed to offer a coordinatedsystem approach to facility electrical protection.nVent ERICO Cadweld welded electrical connectionsnVent ERICO grounding and bonding products, lightning protection systems, surge protection devicesNVENT LENTON CONCRETE REINFORCEMENT PRODUCTSRebar splicing systems and other reinforcing products utilized to connect steel reinforcement rods in concrete.RAIL AND INDUSTRIAL PRODUCTSConnecting and bonding products based on exothermic connection technologyCadweld welded connectionsnVent ERICO surge protection devicesnVent.com/ERICO 1

Table of ContentsTYPICAL APPLICATIONSSignal BondingJoint Head Bond.5Fouling Circuit.5Web Bonding.5Track ClipsTrack Retainer Clip.6Rail Clip and Concrete Tie Clip.6Clip, Bootleg, Track Connector.6Concrete Tie ClipsConcrete Tie Clip Bootleg Riser 4-Wire Kit.7Concrete Tie Clip Applications.7CADWELD BONDING PRODUCTSBondsJoint Head Bonds.8Track Connectors - Web.12Jumper, Switch and Bootleg Bonds.12Welders and MoldsRail Head Welders and Molds.9Replacement Mold Covers for T6 & T7 Welders.10Web (Field and Factory Made).13Extension Clamps on Rail Head & Rail Web.13Frog and Special Track Work.11Field Made BondsTab-Style Terminals.11MECHANICAL CONNECTORSBondsPlug Bonds.14Track Connectors “Chicken Heads”.15Multi-Purpose Bonds.15Associated MaterialsSleeves - Compression Type.16No-Oxide Grease.16Bond Removal Punch.16Related MaterialsBond Strand.17Miscellaneous Bonding Items.17Temporary ConnectorsTemporary Track Connector.18Temporary Signal Bond, 3/16”.18Track Circuit ShuntsDual Shunt.19Single Shunt.192 nVent.com/ERICO

Table of ContentsCABLE CLIPSRetainer ClipsElectroplated Spring Steel.20Electroplated Steel.20PVC Cable Keeper.20Retainer Clip AssembliesBelow Rail Base.21Rail Base.21Web.21“Snap-on” StylesStainless Steel Rail Type.22Concrete Tie Clips.22Glued Rail ClipCable Clip Kit for Concrete Rail Ties. 23GRINDERS AND BONDING ACCESSORIESRail GrindersSBG141 Pedestal Rail Grinder (Gas Powered).24Drill Attachment Parts.24SBG150 Portable Grinder (Gas Powered) 2 cycle.25SBG200 Grinder (Gas Powered) 4 cycle.26SBG100 Grinder (Battery Powered).26Grinders & Drilling MachinesPortable Drilling Machine (Gas Powered) 2 cycle.27Portable Drilling Machine (Gas Powered) 4 cycle.27Portable Drilling Machine (Battery Powered).28Portable Drilling Machine (Electro Powered).28Clamping Devices.29Rail Drilling Accessories.29Tools & Bonding AccessoriesStripping Tools 2 x 2.30Blades.30Stripping Tools 4 x 4.31Replacement & Additional Bushings.31Miscellaneous Tools.32Flint Ignitor Extension.32TOTAL FACILITY PROTECTIONProduction for High FrequencyLow Impedance, Path to Ground4 Terminal Block.33SOLUTIONS TO POWERQUALITY PROBLEMS.34-35nVent.com/ERICO 3

Table of ContentsPRIMARY SURGE PROTECTIONEPD Power Surge Devices.36ETSP Track Circuit Protection Devices.37SECONDARY SURGE PROTECTIONEPD Power Surge Devices.38PERIPHERAL POWER PROTECTIONDinline Surge Filters.39Din Surge Diverters.39COMMUNICATIONS & DATA EQUIPMENT PROTECTIONControl Signal Equipment ProtectionUniversal Transient Barrier (UTB and UTBTA). 40Rail Transient Barrier (RTB). 40Radio Commincations ProtectionCoaxial Surge Protectors - CSP.41GROUNDINGGround Rods.42Chemical Ground Rod Kit.42nVent ERICO Cadweld One Shot ConnectionsCable-To-Ground Rod. 43Cable-To-Cable. 43GEM Ground Enhancement Material. 44Ground Testers. 44Aluminum-Copper Grounding StudAluminum Signal Mast. 45Aluminum Signal Case. 45Cadweld ConnectionsCable to Cable. 46Cable-To-Steel StructuresFlat Vertical Surface.47Round Vertical Surface.47Horizontal Flat Surface. 48ALPHA–NUMERIC LISTING.49-53PRODUCT LITERATURE.54-554 nVent.com/ERICO

Typical ApplicationsSIGNAL BONDINGJOINT HEAD BONDExothermic (Cadweld) WeldSBS24882View A-AOption "A"SectionFOULING CIRCUITSBS24884SectionExothermic (Cadweld) WeldView B-BOption "B" (Double Bonding/Fouling Circuit)WEB BONDINGExothermic (Cadweld) ConnectionSectionView C-CSBTBJ34'X'Option "C"nVent.com/ERICO 5

Typical ApplicationsTRACK CLIPSTRACK RETAINER CLIP80 lb. - 141 lb. RailTrack Connector Clamp, Specify O. D. of CableCableSBA252 SeriesSee Page 21RAIL CLIP AND CONCRETE TIE CLIP (CONTACT NVENT )Concrete TieSBA251 SeriesSee Page 21REF XE1718AConcrete Tie ClipCLIP, BOOTLEG, TRACK CONNECTORSECT A - ASECT B - BSBA248BABondStrandSBTBBU4ASee Page 8SBA248BA6 nVent.com/ERICOInsulatedBond StrandSBA254A1BSplice Plate3/'16SBA254A1BExothermically WeldedTrack Stub End Bond

Typical ApplicationsCONCRETE TIE CLIPSCONCRETE TIE CLIP BOOTLEG RISER 4-WIRE KITConnectorPull-Apart BondSBA248BSplice PlateClipSide ViewBootlegRiserGalvS teelCoverPlateTopViewConcreteTieCONCRETE TIE CLIP APPLICATIONSInsulated JointConcreteTie ClipBootleg Riser W/Cap1/4 x 6" x 24"Galvanized SteelTie PlateConcrete Tie ClipSBA251nVent.com/ERICO 7

Cadweld Bonding ProductsBONDSJOINT HEAD BONDSOrder in boxes of 100 - Includes one pair of replacement molds, flint ignitor and necessary F80 formulation welding material.Tab StyleXS StyleBond3/16” Dia.XS StyleXS Style Tinned ConductorTab StyleHead Free 4SB20108SB201165/16” Dia.Tab StyleHead Free RailAlso available as bond only.Cadweld rail head joint bonds provide: Maximum broken rail protection Unchanging electrical re sis tance Maximum corrosion resistance Easy installation, minimum installer skill required Simple and highly portable installation equipment Versatility, equally usable on old, worn, or new rail Durability, not de stroyed by rail end build up8 nVent.com/ERICO7”SB20175SB20175HF9-3/4”SB20118

Bonding ProductsWELDERS AND MOLDSRAIL HEAD WELDERS AND MOLDST-6 StyleWith MoldsBond3/16” Dia.XS StyleTab StyleHead Free StyleT-6 Style One-Piece Rail Welder Complete6-1/2”7”SBXST6ASBTBT6ASBHFT6A5/16” Dia.Tab StyleHead HFT6BSBXST6DSBTBT6DSBHFT6DSBTBT6ET-7 Style3/16” Dia. Bonds5/16” Dia. BondsT-7 Style Bond TerminalWelder PairMoldsOnly (Pair)3/4” XS3/4” Tab1” TabHead 39SBS925Welder PairMolds Only (Pair)SBTBT7BSBHFT7KSBS898SBB492T-7 Welders are a convenient means of attaching rail head bonds wherever the standard T-6 Welder will not fit properly such astransposed rail and compromised joints.nVent.com/ERICO 9

Bonding ProductsWELDERS AND MOLDSRAIL HEAD WELDERS AND MOLDS CONTINUEDReplacement PartsBondMolds Only (Pair)Molds With Mounting Parts AndClipsBond Clips3/16” Dia.XS StyleTab StyleHead Free 9S2659S20445/16” Dia.Tab StyleHead FreeSBS898SBB492SBS898FSBB492FS119B194DREPLACEMENT MOLD COVERS FOR T-6 AND T-7 WELDERSPart NumberDescriptionSBB2516ASBB2516APRWHSingle Replacement CoverPair of Replacement Covers with HardwareREPLACEMENT MOLD COVERS FOR T21 AND TB5 WELDERSPart NumberDescriptionB30174B2516C1B2516CSingle Replacement CoverSingle Replacement Cover HardwareSingle Replacement Cover with Hardw are10 nVent.com/ERICO

Bonding ProductsWELDERS AND MOLDSFROG AND SPECIAL TRACK WORKTB-4 Hold DownTB-4 WelderTerminal StyleHold DownFrame OnlyReplacement Mold3/16” Dia.3/4” XS3/4” Tab1” Tab1-1/2” B323LSBB343ASBB343BSBB343CSBB343D5/16” Dia.1” TabSBTBTB4EB323LSBB343E(Not to be used on base of load bearing rail)FIELD MADE BONDSTAB-STYLE TERMINALSTab StyleSleeveHammer DieSleevesHammer DiesF80 Welding MaterialCable SizeTerminal .#6 09C100SBD51SB3250Cable - supplied by nVent in 3/16” and 5/16” copper alloy stranded signal cable (bare)and 3/16” signal cable with 4/64” and 6/64” PVC insulation. Available in 100’ coils, 500’and 1000’ reels. See page 17.nVent.com/ERICO 11

Bonding ProductsBONDSTRACK CONNECTORS - WEBOrder in boxes of 100 - Includes one pair of replacement molds, flint ignitor and necessary F80 formulation welding material.Tab StylePart NumberDescriptionSBTBBU4A3/16” Dia. x 1” Tab x 4” Long BootlegSBTBCU4123/16” Dia. x 1” Tab x 12” Long BootlegFor complete Welder (SBTBT21C) see page 13 and compression tool (SBT031DJ) see page 16.The Cadweld track connector from nVent is used when the advantages of a welded con nec tion to the rail web are desired and standardcompression connection to track wire is required. The connector provides flexibility and resistance to vibration fatigue by in cor po rat inga length of bond strand between the Cadweld connection and the sleeved end. The SBTBBU4A and SBTBCU412 are 3/16” tinned copperalloy. (Other lengths available.)JUMPER, SWITCH AND BOOTLEG BONDSSubstitute desired length of bond in even inches for ‘X’. Replacement molds sold separately. All Cadweld bonds are furnished with thenecessary F80 formulation welding otleg3/16” Dia.3/4” XS Style3/4” Tab1” Tab1-1/2” ”X”SBTBB36”X”5/16” Dia.1” TabSBTBJ54”X”SBTBS54”X”SBTBB54”X”Also available as bond only.STD Packs of 10 or 2512 nVent.com/ERICO

Bonding ProductsWELDERS AND MOLDSWEB ( FIELD MADE AND FACTORY MADE )TB-5 Hand HeldTB-5 WelderTerminalStyleHandHeld3/16” Dia.3/4” XS3/4” Tab1” Tab1-1/2” TabSBXSTB5ASBTBTB5BSBTBTB5CSBTBTB5D5/16” Dia.1” TabSBTBTB5ET-21 ClampingT-21 WelderFrameOnlyClampingFrame BT21EC105BReplacement MoldSBB200ASBB200BSBB200CSBB200DSBB200ETB-5 & T-21 Web welders are for installation of track circuits and jumper bonds to the neutral axis.TB-5 & T-21 Welders and replacement molds are supplied in pairs. Welder frames are sold as pairs.EXTENSION CLAMPS ON RAIL HEAD AND RAIL WEBNEUTRALAXISMOLDSBC105R Special Track WorkPart No.DescriptionMoldSBC105SSBC105SAHead Ext. ClampHead Ext. Clamp w/ Mold CoverWeb Ext. ClampSee T-7 Style MoldsSee T-7 Style MoldsSBC105RSee TB-5 / T-21 Style Molds Adjusts for wide span usage - e.g. frogs, switches, etc. (25-1/2” Max. Span) Easy to use and lightweight. Can be used with existing head and web molds. Can also be used on standard (single) rail.nVent.com/ERICO 13

Mechanical ConnectorsBONDSPLUG BONDSStandard Package 50Specify bond length as a suffix to part number ( XX), i.e., SBPAJA24 is an S-1 cable type, 24” long.Part NumberCable Type AREMA S-1S-57-#107-#12S-8S-8 InsulSBPAJG”XX”S-12Description1 Copper, 6 Galvanized Steel3 Copper, 16 Galvanized Steel7-40% Copper-bonded7-40% Copper-bonded133 Cadmium Bronze133 Cadmium Bronze w/ 4/64”PVC Insulation42 Cadmium Bronze, 91 HardDrawn Stain, .18750.2510AREMA Drawing 8.1.25-#2SBPAJP”XX”SBPAJN”XX”DS-114-#12XX Lengths 24, 30, 34, 36, 42, 48, 60, 72, and 96.nVent ERICO plug bonds are designed for application to the rail web. Plug bonds arehammered into a 3/8” diameter hole drilled through the rail web (driven from same side hole was drilled).This recommended method ofinstallation requires a bond 12 inches longer than the splice bar.14 nVent.com/ERICO

Mechanical ConnectorsBONDSTRACK CONNECTORS “CHICKEN HEADS”Standard Package 200Tinned Cable4” longPart CableConnector3/16” - #6 str#8 str/#6sol#9 str/#8sol#10 str/#9sol3/8” tapered plug3/16” - #6 str3/16”1/4”The nVent ERICO track connector is used when bond strand is being utilized for track connections, fouling circuits, and even bondingaround the splice bar. The plug terminal is hammered into a 3/8” diameter hole drilled through the rail web (driven from same side holewas drilled).Compression tool (SBT031DJ) sold separately. See page 16.SBT031DJMULTI-PURPOSE BONDSStandard Package 48Part NumberCable TypeSBPMJ3 “X”SBPMJR “X”SBPMJS “X”Bare - 3/16” S-8Black Insul. - 3/16” S-8Orange Insul. - 3/16” S-8Substitute length for “X” (10”, 12”, or 14” )The nVent ERICO multi-purpose bond is used when a standard plug bond cannot be installed from the field side of rail due to tight areassuch as frogs and switches.nVent.com/ERICO 15

Mechanical ConnectorsASSOCIATED MATERIALSLEEVES - COMPRESSION TYPEStandard Package 100SBT031DJPart Number3/16” Bond Strand To: DescriptionA2314JA2364JA2363JA2367JA2412J#9 solid or #10 str#8 solid or #9 str#6 solid or #8 str#3/16” or #6 str1/4” Binding Post, LugSBT031DJCompression ToolNO-OXIDE GREASEPart NumberDescriptionT3691 ounce tubeBOND REMOVAL PUNCHTrack Clip(See Page 20)Part unch OnlyPlastic Handle OnlyPunch w/HandlePunch w/Plastic Handle16 nVent.com/ERICO

Mechanical ConnectorsRELATED MATERIALSBOND STRANDPart NumberDescription100’ Coil500’ Reel1000’ 8TINSRDSBS8LBAREA806A12F100S-8, 3/16”,Black 4/64 PVCS-8, 3/16”,Orange 4/64 PVCS-8, 3/16” Tinned,Black 4/64 PVCS-8, 3/16” Tinned,Black 6/64 PVCS-8, 3/16” Tinned,Red 6/64 PVCSBS8BARES-8, 3/16”, BareS-17, 5/16”, BareA806A12F1000S-8, 3/16” Tinned,Orange 6/64 PVCMISCELLANEOUS BONDING ITEMSPart NumberDescriptionStd. Pkg.B154AB101AASBK012ASBK012B3/8” Straight head plug terminalLug - 1/16” x 1/2”, 1-hole (1/4” stud)1/4” split stud kit1/4” split stud kit252510100SB25SB32Rail Welding Material F80Rail Welding Material F805050nVent.com/ERICO 17

Mechanical ConnectorsTEMPORARY CONNECTORSTEMPORARY TRACK CONNECTORPart NumberDescriptionA140A140WTBolt TypeT-Handle TypeStandard Package 4Makes temporary signal bonds and track circuit connections using your cable. Accepts cable sizes #6 thru 1/0, including 3/16” and 5/16” diameter bond strand. Hardened contact points on clamps bite through rust and scale.TEMPORARY SIGNAL BOND 3/16”Part BS3086R48WT3/16” Orange Insul. 48” long3/16” Orange Insul. w/T-handle 48” long3/16” Black Insul. 48” long3/16” Black Insul. w/T-handle 48” long Lightweight - made from 3/16” PVC insulated bond strand. PVC insulation available

nVent ERICO Cadweld welded electrical connections nVent ERICO grounding and bonding products, lightning protection systems, surge protection devices NVENT LENTON CONCRETE REINFORCEMENT PRODUCTS Rebar splicing systems and other reinforcing products utilized to connect steel reinforcement rods in concrete. RAIL AND INDUSTRIAL PRODUCTS

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