Kit 232 Series Installation Instructions For 2 Metal Posts

Kit 232 Series Installation Instructionsfor 2" Metal PostsHole size for 1/8” dia. cable installation:Drill 5/32” hole clear through intermediate posts.1/8” and 3/16”1x19 stainlesssteel cableHole size for 3/16” dia. cable installation:Pre-attachedswaging studDrill 7/32” hole clear through intermediate posts.For both 1/8" and 3/16" dia. cable:Delrin washers foruse with metal postsInvisiware ReceiverDrill 29/64” hole clear through both end posts.Pull-Lock Fittingwith cap2”Stainless Steel washersfor use with wood posts29/64”1. Install the tensioning end first with the2” long Receiver.232 Series4. Run the bare end of the cable through all yourintermediate posts and through the end postwhere you will be installing the Pull-Lock fitting.2. Slip the Delrin washer over the body of theReceiver and insert the Receiver into the post.3. Start the threaded stud attached to the cable intothe Receiver and turn 2 complete turns. This willthread about 1/3 of the stud into the Receiver.3/16” hex forAllen wrenchPre-attachedswaging studENDPOSTAENDPOSTBINTERMEDIATE POST OR CABLE BRACEWith one fittingalready swagedonto cable,feed bare end of cablethrough this end post first.Cut bare end5. Slip the Delrin washer over the body ofthe Pull-Lock fitting.1-800-851-2961 775-885-1443 Fax 775-885-273452 Heppner Drive Carson City, NV 89706E-mail: info@ultra-tec.com Website: www.ultra-tec.comWasher

6. Push the cable into the hole in the front of thePull-Lock fitting and pull the cable through.Twist the cable in the right hand direction asyou push it into the fitting.10. Go to the other end and tension the cable byholding the cable securely to prevent it fromturning while you turn the Receiver with an Allenhex wrench. Be careful to protect the cable fromdamage while tensioning.Push the cablethrough the fitting7. Push the Pull-Lock fitting along the cable andfirmly into the hole in your post. Push it in astightly as you can with your hand while pulling thecable through as tightly as you can.Pull cable tightPressto hold fittingagainst post8. Cut the cable flush with the hole in the back ofthe fitting using a cut-off wheel.3/16” hex forAllen wrenchThe swaging stud will be pulled intothe Receiver by the tensioning.Cut off11. Tension in sequence,beginning with theoutside cables andmoving back and forthtoward the center.Finished cables shouldbe tensioned to haveonly 1/4” of play whenfinger-pulled.Cut-off ToolUsed to cut cable flush with the end of thePull-Lock fittings, and to cut excess threadsoff stud-type Receivers. Includes mandreland two cut-off wheels. Order CUT-OFF KIT9. Press the cap onto the lip of the Pull-Lock fitting.Press caponto lip1-800-851-2961 775-885-1443 Fax 775-885-273452 Heppner Drive Carson City, NV 89706E-mail: info@ultra-tec.com Website: www.ultra-tec.com

Kit 262 Stair Series Installation Instructionsfor 4x4 Wood PostsHole size for 1/8” dia. cable installation:Drill 5/32” hole on the angle of the pitch clear throughintermediate posts and the pilot hole throughend posts.Drill 29/64" hole on the angle of the pitch 3-1/2" deepon the Receiver tensioning end post.Drill 29/64” hole on the angle of the pitch 1-3/4” deepon the outside of the Pull-Lock non-tensioningend post.1/8” and 3/16”1x19 stainlesssteel cablePre-attachedswaging studDelrin washersPull-Lock Fittingwith capInvisiware ReceiverStainless Steel washersmmuinim¾”29/64”dia.1262 Series5/32”dia.Post at top of stair.Hole size for 3/16” dia. cable installation:Drill 7/32” hole on the angle of the pitch clear throughintermediate posts and the pilot hole throughend posts.Drill 29/64" hole on the angle of the pitch 3-1/2" deepon the Receiver tensioning end post.Drill 29/64” hole on the angle of the pitch 1-3/4” deepon the outside of the Pull-Lock non-tensioningend post.ummini29/64”dia.”m1¾3. Start the threaded stud attached to the cable intothe Receiver. Turn 3 complete turns. This willthread about 1/2 of the stud into the Receiver.Beveled washer3/16” hex forAllen wrenchPre-attached swaging stud4. Feed the bare end of the cable from the backside of the bottom post, up the stair through allthe intermediate posts, and through the top postwhere you will be installing the Pull-Lock fitting.ENDPOSTAENDPOSTB7/32”dia.INTERMEDIATE POST OR CABLE BRACEPost at top of stair.With one fittingalready swagedonto cable,1. Install the tensioning end first with the 3-1/2” longReceiver at the bottom of the stair.2. Slip the beveled washer and the 1/2SAE S/S flatwasher over the body of the Receiver and insertthe Receiver into the post.feed bare end of cablethrough this end post first.5. Slip the beveled washerand the 1/2SAE S/S flatwasher over the body ofthe Pull-Lock fitting.1-800-851-2961 775-885-1443 Fax 775-885-273452 Heppner Drive Carson City, NV 89706E-mail: info@ultra-tec.com Website: www.ultra-tec.comCut bare endWasherBeveledwasher

6. Push the cable into the hole in the front of thePull-Lock fitting and pull the cable through.Twist the cable in the right hand directionas you push it into the fitting.10. Go to the other end and tension the cable byholding the cable securely to prevent it fromturning while you turn the Receiver with anAllen hex wrench. Be careful to protect thecable from damage while tensioning.blecaehtsh hPu oug ngrth fittithe7. Push the Pull-Lock fitting along the cable andfirmly into the hole in your post. Push it in astightly as you can with your hand whilepulling the cable through ashttiglebtightly as you can.alclPuingssfitt tPre hold postto ainsagThe swagingstud will bepulled into theReceiver bythe tensioning.Beveledwasher8. Cut the cableflush with thehole in theback of thefitting usinga cut-offwheel.Cut off3/16” hex forAllen wrenchCut-off ToolUsed to cut cable flush with the end of thePull-Lock fittings, and to cut excess threadsoff stud-type Receivers. Includes mandreland two cut-off wheels. Order CUT-OFF KIT9. Press the cap onto the lip of thePull-Lock fitting.pcass pPre to lionPost at bottom of stair.11. Tension in sequence,beginning with theoutside cables andmoving back and forthtoward the center.Finished cables shouldbe tensioned to haveonly 1/4” of play whenfinger-pulled.1-800-851-2961 775-885-1443 Fax 775-885-273452 Heppner Drive Carson City, NV 89706E-mail: info@ultra-tec.com Website: www.ultra-tec.com

Metal PostsOutside-of-Post to Outside-of-Post MountStraight Cable Runs up to 25 feetFor 1½” posts, applicable kit is the 212 Series.For 2” posts, applicable kit is the 232 Series.For 2-3/8” posts, applicable kit is the 224 Series.The tensioningdevice is,respectively, a1/8” and 3/16”1x19 stainless1½”, 2”, or 2-3/8”steel cablePre-attachedlong Receiver,swaging studwhich installsthrough the metalPull-Lock Delrin washers forInvisiwareFittinguse with metal postspost on one end.Receiverwith capA Pull-Lock fittingof the same lengthis installed throughthe other end.200 Series House3½”min.Deck 1outsidemountoutsidemountRun #2outsidemountoutsidemountRun #1outsidemountoutsidemountSeries 212/232/224Series 212, 232, and 224 Kits3/16” cable1/8” cable1½” metal2” metal2-3/8” metal 1½” metal2” metal2-3/8” metalCablepostpostpostpostpostpostLength PART NO. PART NO. PART NO. PART NO. PART NO. PART 22425-6Cable Runs over 25 feetHouseLonger cable runs need more take-up in the tensioningdevice, so the 224 Series stands in for the 212 and232 for long runs and cable runs through one corner.3½”min.outsidemountWhen taking cable railing through a corner, do notbend the cable past 45 at any one time. If turning 90 ,a 2-step turn using a double corner post configurationis required, as in Deck 2.Applicable kit isthe 224 Series.The tensioningdevice is a 2-3/8”long Invisiware Receiver, whichinstalls throughthe metal post onone end. A PullLock fitting of thesame length isinstalled throughthe other end.3½”min.Run #3Deck 1 has dedicated end posts for each run, and theposts are situated such that the back side of the postsare all accessible, meaning you can use an outside-ofpost to outside-of-post configuration for all runs. Thisis both the most economical solution and where thefittings are least visible.Deck 2outsidemountSeries 224Depending on the size of your metal posts, the 224 Series fittingsmay extend beyond the width of the posts.Series 224 Kits1/8” and 3/16”1x19 stainlesssteel cablePre-attachedswaging studInvisiware ReceiverDelrin washers foruse with metal postsPull-Lock Fittingwith capCableLength30’40’50’1/8” cable 3/16” cablePART NO. PART NO.22430-62243022440-62244022450-622450Tools needed for 212, 232, and 224 Series:224 Series5/32 drill bit if 1/8” cable, 7/32 if 3/16”29/64 drill bit for Receiver and Pull-Lock installation3/16 Hex wrench for tensioning ReceiverCable cutting tool61-800-851-2961 775-885-1443 Fax 775-885-273452 Heppner Drive Carson City, NV 89706E-mail: info@ultra-tec.com Website: www.ultra-tec.com

Metal Postson StairsOutside-of-Post to Outside-of-Post MountCable Runs on a PitchThe most economical approach is to go throughboth top and bottom end posts. The holes in the endposts, and any intermediate posts, must be drilledon the angle of the stairs.O:OFor 1½” posts, applicable kit is the 212 Series.For 2” posts, applicable kit is the 232 Series.For 2-3/8” posts, applicable kit is the 224 Series.The tensioning device is, respectively, a 1½”, 2”,or 2-3/8” long Receiver, which installs through themetal post on one end. A Pull-Lock fitting of thesame length is installed through the other end.1/8” and 3/16”1x19 stainlesssteel cablePull-Lock with Delrin washerPre-attachedswaging studInvisiware Receiver withbeveled washer andDelrin washerInvisiware ReceiverDelrin washers foruse with metal postsPull-Lock Fittingwith cap200 SeriesTools needed for 212, 232, and 224 Series on stairs:5/32 drill bit if 1/8” cable, 7/32 if 3/16”29/64 drill bit for Receiver and Pull-Lock installationSeries 212, 232, and 224 Kits3/16 Hex wrench for tensioning ReceiverCable cutting tool3/16” cable1/8” cable1½” metalpost2” metalpost2-3/8” metal 1½” metalpostpost2” metal2-3/8” metalCablepostpostLength PART NO. PART NO. PART NO. PART NO. PART NO. PART 22425-6For use on stairs, order two BW32-6 per kit.See Tools and Essentials section.121-800-851-2961 775-885-1443 Fax 775-885-273452 Heppner Drive Carson City, NV 89706E-mail: info@ultra-tec.com Website: www.ultra-tec.com

E-mail: info@ultra-tec.com Website: www.ultra-tec.com 8. Cut the cable flush with the hole in the back of the fitting using a cut-off wheel. Cut-off Tool Used to cut cable flush with the end of the Pull-Lock fittings, and to cut excess threads off stud-type Receivers. Includes mandrel and two cut-off wheels. Order CUT-OFF KIT 6.