Operator's Manual TruTool TKF 1500 (1A1), (1B1)
Operator's manualTruTool TKF 1500(1A1), (1B1)
Table of contents1Safety41.1General safety information41.2Specific safety information for beveler42Description62.1Intended use62.2Technical data72.3Symbols92.4Noise and vibration information93Setting work113.1Adjusting the ram length113.2Adjusting the angle of bevel133.3Setting material thickness143.4Selecting cutting tool143.5Adjusting height of the cutting tool153.6Select gear163.7Accessories included173.82Table of contentsSecuring the chip box17Handle base18Tube-shaped handle18Roller holder19Options20Roller holder for pipe and tube processing20Special tool for pipe and tube processing21Conversion kits for large material thicknesses23Suspension bracket25Workstation264Operation284.1Working with TruTool TKF 1500 (1A1), (1B1)285Maintenance305.1Regrinding cutting tool305.2Changing the cutting tool315.3Change the sliding sleeve32E681en 02
E681en 026Accessories and consumables346.1Ordering consumables357Appendix: Declaration of conformity, guarantee, replacement parts lists36Table of contents3
1.Safety1.1General safety information DANGERElectrical voltage! Risk of fatal injury due to electric shock!ØØØØØØWARNINGRead all the safety information and instructions includingthose in the brochure also supplied.Failure to comply with the safety information and instructionscan cause electric shock, burns and/or serious injury.Retain all the safety information and instructions for futureuse.Remove the plug from the plug socket before undertakingany maintenance work on the machine.Check the plug, cable and machine for damage each timebefore using the machine.Keep the machine dry and do not operate it in damp rooms.Connect the fault current (FI) circuit breaker with a maximum breaking current of 30 mA when using the electric tooloutside.Protect the machine cable in areas where there are sparks.Only use original TRUMPF accessories.Damage to the machine due to improper handling.ØØØØWear safety glasses, hearing protection, protective glovesand working shoes when working.Connect the plug only when the machine is switched off.Pull the power plug after use.Do not carry the machine by the cable.Have maintenance carried out by specialists.1.2DANGERElectrical voltage! Risk of fatal injury due to electric shock!ØØ4SafetySpecific safety information forbevelerAlways lay the power cable away from the back of thedevice and do not pull it over sharp edges.Do not perform any work that may cause the machine tocome into contact with hidden power lines or its own cable.Contact with a live conductor can cause metallic machineparts to become live and can lead to an electric shock.E681en 02
WARNINGRisk of injury to hands.ØØWARNINGRisk of injury from hot and sharp chips!Chips exit the chip ejector at high speed.ØWARNINGThe entire weight of the machine must be taken up aftermachining the workpiece.ØUse the suspension bracket with balancer.Use the suspension cable.Damage to property due to improper handling.Collisions could result from setting the machine incorrectly.ØE681en 02Use the chip box.Risk of injury from falling machineryØCAUTIONDo not reach into the processing line with your hands.Use both hands to hold the machine.Rotate the eccentric shaft one full turn in a clockwise direction using the Allen key provided. If no more collisionsoccur, remove the Allen key and put the machine into operation in accordance with regulations.Specific safety information for beveler5
2.Description1Cutting tool25 Supporting roller56 Side plate, right7Clamping screw (fixing screwfor the supporting body)37 Spindle (for setting materialthickness)59 Side plate, left15 Eccentric shaft43 Rest plate226 On/Off switch20 Supporting body49 Cap screw65 Crank sliding block24 StripperTruTool TKF 1500 beveler (1A1), (1B1)Fig. 132012.1Intended useThe TRUMPF TruTool TKF 1500 beveler (1A1), (1B1) is an electrical powered hand-held device designed for the following applications: 6DescriptionPreparation of all K-, V-, X-and Y-shaped welding groovesusual for gas and electrical fusion welding with various continuously adjustable angles of bevel and continuously adjustable lengths of bevels.Forming of uniform, oxide-free, bright metallic welding beveledges in steel and aluminum.Machining of chromium steel and similar high-tensile materials (recommendation: machine in 2-gear version).E681en 02
Bevelling of straight and curved edges, provided the minimum radius of the inner curve is 55 mm.Bevelling of edges on level and crooked workpieces, in particular tubes with an inside diameter of at least 100 mm.Bevelling of edges in both directions, with the bevelling process being able to be started and finished at any point of thesheet edge.Bevelling of edges on large, bulky workpieces, for which thebevelling machine is guided as a hand-held device.Bevelling of edges in normal position (carrier below themachine) and in "upside-down position" (carrier above themachine), which is of advantage in particular when bevellingX and K welding joints.The TRUMPF TruTool TKF 1500 beveler (1B1) also offers 2gear changing for modifying the working speed when machininghigh-tensile materials.2.2Technical dataTruTool TKF 1500 (1A1)Other countriesUSAValuesVoltage230 VFrequency50/60 Hz120 V110 V120 V50/60 HzMax. length of bevel "ls" continuously adjustable:Mild steelwith 400 N/mm²15 mm0.59 inMild steelwith 600 N/mm²9 mm0.354 inMild steelwith 800 N/mm²6 mm0.236 inWorking speed2 m/min6.55 ft/minNominal power consumption2000 W-Nominal current-15 AStroke rate with nominalload370/minWeight16.5 kg36.7 lbsMin.6 mm0.236 inMax.40 mm1.57 inSpecial40-80 mm80-120 mm120-160 mm1.57-3.14 in3.14-4.71 in4.71-6.28 inAngle of bevel "ß" continuously adjustable20 -45 20 -45 With special stripper20 -55 20 -55 Smallest radius withinner cutouts55 mm2.17 in340/min340/min340/minMaterial thicknesses:E681en 02Technical data7
TruTool TKF 1500 (1A1)Other countriesUSAValuesSafety classSafety classII /II /Tab. 1TruTool TKF 1500 (1B1)Other countriesUSAValuesVoltage230 VFrequency50/60 Hz120 V110 V120 V50/60 HzMax. length of bevel "ls" continuously adjustable:Mild steelwith 400 N/mm²15 mm (1st 2nd gear)0.59 inMild steelwith 600 N/mm²11 mm (1st gear)9 mm (2nd gear)0.433 in0.354 inMild steelwith 800 N/mm²9 mm (1st gear)6 mm (2nd gear)0.354 in0.236 inWorking speed1.25 m/min(1st gear)4.1 ft/min(1st gear)2 m/min(2nd gear)6.55 ft/min(2nd gear)Nominal power consumption2000 W-Nominal current-15 AStroke rate with nominalload230/min(1stgear)370/min(2ndgear)Weight with guide handle170/min(1st gear)170/min(1st gear)340/min(2nd gear)340/min(2nd gear)19.5 kg43.3 lbsMin.6 mm0.236 inMax.40 mm1.57 inSpecial40-80 mm80-120 mm120-160 mm1.57-3.14 in3.14-4.71 in4.71-6.28 inAngle of bevel "ß" continuously adjustable20 -45 20 -45 With special stripper20 -55 20 -55 Smallest radius withinner cutouts55 mm2.17 inII /II /Material thicknesses:Safety classTab. 28Technical dataE681en 02
2.3SymbolsNoteThe following symbols are important for reading and understanding the instruction manual. The correct interpretation of the symbols will help you operate the machine better and safer.SymbolNameMeaningRead operating manualRead the operator's manual and safety information intheir entirety before starting up the machine. Closelyfollow the instructions given.Safety class IIIndicates a doubly insulated tool.Alternating currentType or property of currentVVoltVoltageAAmpereCurrent, current inputHzHertzFrequency (oscillations per second)WWattPower, power inputmmMillimetersDimensions e.g.: material thickness, chamfer lengthinInchDimensions e.g.: material thickness, chamfer lengthnoIdle speedRevolution speed without load./minRevolutions/strokes per minuteRevolution speed, stroke rate per minuteTab. 32.4WARNINGWARNINGNoise and vibration informationNoise emission value may be exceeded.ØWear hearing protection.Vibration emission value may be exceeded.ØØØSelect tools correctly and replace them promptly when theyshow wear.Maintenance may be carried out by trained specialist technicians only.Establish additional safety precautions for the protection ofthe operator against the effects of vibrations (e.g. keepinghands warm, organizing the work sequences, machining withnormal feed power).Notes E681en 02The specified vibration emission value was measured inaccordance with a standardized testing procedure and canbe used to compare one electric tool with another.Symbols9
The specified vibration emission value can also be appliedfor a provisional estimate of the vibration load.Times during which either the machine is switched off or running but not actually in use can considerably reduce thevibration load during the entire working period.Designation of measured valueUnitValue according toEN 60745Vibration emission value ah (vectorsum of three directions)m/s212.1Uncertainty K for vibration emissionvaluem/s22.5A-class acoustic pressure level LPAtypicallydB (A)87A-class acoustic power level LWAtypicallydB (A)98Uncertainty K for noise emissionvaluedB1.5Tab. 410Noise and vibration informationE681en 02
3.Setting work3.1Adjusting the ram lengthsMaterial thicknesshs Height of bevelβAngle of bevelbWidth of bevellsLength of bevelhResidual heightLength of bevel and angle of bevelFig. 9664W876543210mmß 55 -Is--5.14.23.12.11.1--b--1411.48.65.83.1--hsß 45 ß 37.5 ß 30 ß 20 ß Angle of bevelW Scale value which must be adjusted on the crank sliding blockTab. 5For angles of bevel 45 , machine using special stripper.Example for working with the table:β desired30 ls13 mmW (from the table)6Tab. 6E681en 02Setting work11
60 Hexagon head screwBReference point65 Crank sliding blockFig. 100631. Undo the hex. screw (60).NoteObserve angle of bevel ß.2. Consult the table to find the desired length of bevel/ramlength ls and the associated scale value W (see "Tab. 5", pg.11).3. Rotate the crank sliding block (65) until the scale value W onthe crank sliding block lines up with the reference point B.4. Tighten the hex. screw (60).12Setting workE681en 02
3.2Adjusting the angle of bevel23 Clamping screw43 Rest plate24 Stripper49 Cap screw36 Supporting arm50 Clamping plate37 Spindle for setting the materialthickness61 Hexagon head screwFig. 38120NotesWith stripper (24), the angle of bevel "ß" is continuouslyadjustable between 20 and 45 . With stripper 55 (order number 0032119), the angle ofbevel "ß" is adjustable between 20 and 55 . Stripper(24) must be exchanged for this.1. Undo the screws (61) (on both sides).2. Set the desired angle in accordance with the scale.3. Retighten the screws (61). E681en 02Setting work13
3.3Setting material thickness1. Position the machine on the sheet (working position) (see"Fig. 38120", pg. 13).2. Undo the clamping screw (23).3. Adjust the rest plate (43) to match the material thicknessusing the spindle (37). Allow for 0.5 to 1 mm of play whendoing so.4. Lock the spindle (37) into place with the clamping screw(23).3.4Selecting cutting toolCutting avy-duty cutting toolOrder onGeneral mildsteel of up to500 N/mm2Higher-tensilemild steel of upto 650 N/mm2chromium steelAluminum alloysHigh-tensilematerials of upto 800 N/mm2chromium steelHigh-tensilematerialsA direction of processingE distinguishing featureRegrinding diagram14Selecting cutting toolE681en 02
Cutting avy-duty cutting toolRegrindingreserve10mm10 mm10 mm10 mm2 mmCutting tool for TruTool TKF 1500 beveler (1A1), (1B1)Tab. 7NoteOptimum utilzation of the high-performance cutting tool isensured only with the machine in the 2-gear version.3.5Adjusting height of the cutting tool1Cutting tool7Clamping screw15 Eccentric shaft20 Carrier22 Sliding sleeve28 Pressure dieFig. 13094Adjust the height of the cutting tool in such a way that it protrudes approximately 1 mm (min. 0, max. 3 mm) out of the sliding sleeve (22).1. Rotate the eccentric shaft (15) until the cutting tool (1) hasachieved its highest point (UDP upper dead point).2. Undo the clamping screw (7).E681en 02Selecting cutting tool15
3. Rotate the carrier (20) by 360 as often as needed until thecutting tools protrudes 0-3 mm out of the sliding sleeve (22).4. One rotation (360 ) corresponds to a height adjustment of1.75 mm.5. Retighten the clamping screw (7).3.6Select gearNoteDepending on the material thickness, tensile strength and type ofworkpiece, a different gear must be selected for machining.Instead of in 2nd gear, 1st gear can always be worked with, butnever vice versa.CAUTIONDamage to property due to turning the gear switch duringoperation.Damage to the gearbox can be a consequence.ØCAUTIONUse the gear switch only when the motor is running down orat rest.Damage to property due to too high a stroke rateDamage to the motor due to an overload can be aconsequence.ØObserve the specifications in the technical data .1On switch2Off switch3Release switchFig. 96591. Put the machine into a stable position.2. Switch on the machine briefly:16Selecting cutting toolE681en 02
Press the release switch (3).Press the On switch (1) and Off switch (2) at the sametime.3. While the motor is running down, turn the gear switch to thedesired position.3.7Accessories includedSecuring the chip boxChips that fall away during machining are collected in the chipbox.1Screw2Locking bar3Chip boxFig. 546421.2.3.4.Push the chip box (3) onto the clamping plate.Loosen screw (1).Turn the locking bar (2) downward.Retighten the screw (1).The chip box is secured against dropping out.E681en 02Accessories included17
Handle base1Screws (M10x25)2Handle baseFig. 42381Ø Tighten screws (1).Tube-shaped handle1Tube-shaped handle2Screws (M10x20)Fig. 41795NoteDo not use washers.Ø Tighten the tube-shaped handle with a screw (2).18Accessories includedE681en 02
Roller holder1Screws2Roller holderRoller holder on the right-hand sideFig. 41794The roller holder on the right-hand side is delivered with themachine as standard. A roller holder for the left-hand side canbe ordered separately.Roller holder without handlebaseRoller holder with handlebase1. When the roller holder is to be installed without a handlebase, the supplied screws, washers, and nuts will also berequired.NoteDo not use washers.2. If the roller holder is also to be installed, it must be clampedbetween handle base and tool.E681en 02Accessories included19
3.8OptionsRoller holder for pipe and tube processingThe roller holder below can be used to bevel tubes with an outside diameter of up to 200 mm. The minimum tube inside diameter must be 100 mm.For roller holder for tubes with an outside diameter of up to200 mm20OptionsFig. 54643E681en 02
Installing the roller holder1Adjusting screw (2x)4Screws (M12)2Stripper5Spacer3Roller holderFig. 547061. Undo and remove both of the screws on the stripper (2)using the screwdriver provided.2. Screw on the special stripper for the pipe and tube processing (order number 0023242).3. Palce the spacer (5) and roller holder (3) on top of eachother and fasten them to the machine using the screw (4).4. Set the material thickness on a level sheet using the spindle.5. Position the machine on the tube.6. Use the adjusting screw (1) to align both rollers to the radiusof the tube.Special tool for pipe and tube processingThe special tool below can be used for pipe and tube processing for bevelling tubes with an inside diameter of 30-120 mm.The wall thickness of the tubes must not exceed 11 mm for thisprocess.E681en 02Options21
1Supporting body6Hexagon head screw2Screws7Set screw3Special tool8Screw4Stripper9Set screw5Pressure dieFor roller holder for tubes with an inside diameter of30-120 mmRemoving the guide bracketInstalling the special toolAdjusting the special tool22OptionsFig. 542651. Undo and remove both of the screws on the stripper usingthe screwdriver provided.2. Undo the screws (2) using the open-end wrench provided.3. Completely extend the guide bracket on the supporting body(1) and remove it from the machine.4. Loosen the hexagon head screw (6) on the special tool (3),but do not unscrew it completely.5. Undo the screw (8) on the lever.6. Remove the pressure die (5) from the special tool.7. Unscrew both screws from the special tool (3) and removethe stripper (4).8. Then retract the special tool into the supporting body (1).9. Tighten the screws (2) on the supporting body.10. Reinstall the stripper (4) from the special tool (2) with twoscrews.11. Retract the pressure die (5) again and tighten the screw (8).12. Tighten the hexagon-head screw (6) on the special tool.13. To adjust the wall thickness: unscrew screws (6) and (8).14. Set the wall thickness using the set screw (9).15. Adjust the chamfer size via the set screw (7).E681en 02
16. Tighten screws (6) and (8) again after making the adjustment.TipIn order for the machine to run better: insert the roller holders fortube processing.Conversion kits for large materialthicknessesCAUTIONPossible damage to property as a result of defective capscrewsSpacers with longer cap screws are used for greatermaterial thicknesses. These screws are subject to greatstress.ØWhen changing spacers, check the cap screws (49) forwear, and replace with new screws if necessary.For maximum material thicknesses, use a spacer and a longercap screw.Spacer and cap screwMaterial thicknessrangeM16x90-12.9 DIN 912 (order number 0023203)40-80mmM16x130-12.9 DIN 912 (order number 0023204)80-120 mmM16x170-12.9 DIN 912 (order number 0027799)120-160 mmTab. 8E681en 02Options23
Converting the machine formaterial thicknesses 40mmSpacer with cap screw1.2.3.4.Fig. 54264Loosen cap screw.Remove the block with spindle.Attach the corresponding spacer with spindle.Tighten the cap screw with a moment of 250 Nm.TipIn order for the machine to run better: insert the roller holders fortube processing.24OptionsE681en 02
Suspension bracket1Clamping screwSuspension bracketFig. 54644Ø In order to install the suspension bracket on the handlebase: screw in the clamping screw (1) in the recess.E681en 02Options25
WorkstationThe workstation in which the TKF 1500 beveler can be fastenedis used for machining small workpieces.The workstation can be mounted on a base plate or on a pedestal.The pedestal must be fastened into the floor using a mountinghole.Workstation with pedestal26OptionsFig. 54645E681en 02
Mounting the machine at aworkstation1Threaded holeFig. 54705Ø Fasten the machine to the workstation using the screw in thethreaded hole (1).E681en 02Options27
CAUTION4.Operation4.1Working withTruTool TKF 1500 (1A1), (1B1)Damage to property due to turning the gear switch duringoperation.Damage to the gearbox can be a consequence.ØUse the gear switch only when the motor is running down orat rest.Switching the machine onand working1On switch2Off switch3Release switchFig. 96591. Performing setting work .2. For TruTool TKF 1500 (1B1): select gear.3. Press release switch (3) and On switch (1).On switch (1) remains engaged. The motor is running.4. To switch the instantaneous connection: press the releaseswitch (3), then press the On switch (1) and Off switch (2)together at the same time.NotesDo not move the machine towards the workpiece until fullspeed has been reached. In order to improve the cutting result and increase theservice life of the cutting tool, coat the cutting track withoil before machining the workpiece.5. Processing the material: 28OperationE681en 02
Switching off the machineE681en 02Place machine on the sheet and at first maintain a fewcentimetres clearance between t
TruTool TKF 1500 beveler (1A1), (1B1) Fig. 13201 2.1 Intended use The TRUMPF TruTool TKF 1500 beveler (1A1), (1B1) is an elec-trical powered hand-held device designed for the following appli-cations: Preparation of all K-, V-, X-and Y-shaped welding grooves usual for gas and electrical fusion welding with various con-
TKF-AGT Conventional A Chip Control Improved S1 S CW RE RE CDX D1 LE 0.03 W1 f (mm/rev) 0.05 0.10 0.15 0.20 3 4 5 2 1 ap (mm) TKF-AGT TKF-NB TKF-AS 0 Chipbreaker Map PCD inserts are for traversing and grooving applications. When using in cut-off machining, maximum cut-off diameter is ø8. Set the feed rate less than 0.08mm/rev. Cutting with .
Small Parts Machining (External) E1 E54 TKFB Insert (Back Turning, Goose-neck Holder, Y-axis Toolholder) E12 TKF-GTP E18 TKF-AGT / TKF-AS E20 ABS Insert (Back Turning) E21 ABW Insert (Back Turning) E22 DC Insert (Goose-neck Holder) E24 VP Insert (Goose-neck Holder) E25 CC E26Insert (Without Offset, For High Pressure Coolant / With Offset) DC Insert (Without Offset, For High Pressure Coolant .
TkF VT rz08 Mass transfer and equilibrium Drying of wet gas in an glycol absorber c H2O wet gas dry gas time c H2O in liq c H2O,eq Equilibrium determined by thermodynamics Rate determined by transport processes and equipment design glycol #7/8 16/56 Introduction to Process Engineering (PTG) TkF VT rz08 Air above a lake x fraction in liquid, y .
Independent Personal Pronouns Personal Pronouns in Hebrew Person, Gender, Number Singular Person, Gender, Number Plural 3ms (he, it) א ִוה 3mp (they) Sֵה ,הַָּ֫ ֵה 3fs (she, it) א O ה 3fp (they) Uֵה , הַָּ֫ ֵה 2ms (you) הָּ תַא2mp (you all) Sֶּ תַא 2fs (you) ְ תַא 2fp (you
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Operator Training Required Read the operator's manual and other training material. If the operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. This publication is available in other languages. Become familiar with the safe operation of the equipment, operator controls, and .
Failure to comply with this operator's manual. Improper handling. Using of spare parts which are not from Wacker Neuson and not equivalent to the original parts in design and quality. Using of accessories which are not from Wacker Neuson. Operator's manual Always keep the operator's manual near the machine or near the worksite for
QUALITY IN EDUCATION AND TRAINING AWARDS Trainee/Student Leader of the Year Aisha Gaido Adult Nursing BSc (Hons) Student, Anglia Ruskin University Nominated by Joe Laryea, Clinical Learning Environment Lead, Health Education East of England Aisha is a very keen and enthusiastic student nurse who goes out of her way to assist students both in practice and in the university. She has a very kind .
