Pump And Unit Specs - Air Compressor Parts Master Tool .

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ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730Service Bulletin Index1.2.3.4.5.6.7.8.9.10.11.12.13.14.15.16.Torque SpecificationsSingle Stage Pump PerformanceTwo Stage Pump PerformanceBare Pump DimensionsWarranty Labor AllowancesOil Capacities and RecommendationsElectrical SpecificationsOverhaul SpecificationsPump Up TimesBare Pump Installation DataHorizontal Package DimensionsVertical Package DimensionsStationary Gas Package DimensionsTwin Tank Package DimensionsWiring DiagramsTNT Dual Control Operation(803) 980-6570(800) 528-5192Fax (803) 980-5751

ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730(803) 980-6570(800) 528-5192Fax (803) 980-5751Guide to ReplacingHP50 with HP51Starting in mid December 1997 (Serial#53300), all 10 HP electricpackages were built with the HP51 compressor pump.Parts needed for 10 HP: 8.2” sheave (2 groove) amd 1 3/8” bushing formotor (IMC part#’s S2AK84H and SL138), 2 A-section belts, size 78(IMC part# BA78).Belts are sized for packages built on 120 gallon horizontal tanks.The bolt pattern for the HP50 and HP51 are the same, however, becauseof the intercooler styling, the HP51 cannot be placed in the same boltholes. New holes should be drilled in the baseplate 1/2” toward the front(opposite of beltguard). Make sure that the motor sheave and flywheel areproperly aligned and that the belts are tight.New discharge tubing will also be needed. We use 3/4” copper tubing(IMC part# DT006) and 2 new compression ferrells (IMC part# FIB06CF).

SERVICEBULLETINAMIMC-SB-1(803) 980-6570(800) 528-5192ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730Fax (803) 980-5751SEPT 2000IMC SPECIFICATIONSFASTENER TORQUESMODELC O N R O D HEADBOLTSBOLTSCYL.BOLTSBRG. CAP VALVEBOLTSCOVERVALVESTUDACORN 0-2220-2218-2030-33177-20764-66177-207* ALL TORQUES MEASURED IN -3718-2033-3733-3718-2033-3733-3733-3733-37

SERVICEBULLETINAMIMC-SB-2(803) 980-6570(800) 528-5192ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730Fax (803) 980-5751SEPT 2000IMC SPECIFICATIONSCOMPRESSOR PERFORMANCE DATASINGLE STAGE DIRECT ON DISP.4.69MAX PSIG130ACFM @ 1003.04ACFM @ 403.35VALVINGFINGERLUBRICATIONSPLASHFLYWHEEL O.D.N/ABELT(SECT.-GROOVE)N/AMAX RPMN/AMIN RPMN/AOIL CAPACITY (QT)2.5 oz.D3OL230 .278.341501201205.594.14.536.135.055.42FINGER R E E D R E E DSPLASH .91N/A0.25F1255 .593.875.42REED REEDSPLASH SPLASHN/AN/AN/AN/AN/AN/AN/AN/A0.251.05SINGLE STAGE BELT ON DISP.8.75MAX PSIG130ACFM @ 1006.5ACFM @ 407.61VALVINGFINGERLUBRICATIONSPLASHFLYWHEEL O.D.11.02BELT(SECT.-GROOVE)A-1MAX RPM1400MIN RPM700OIL CAPACITY (QT)0.82B3000 B3800 4.2918.41301301307.418.8312.358.239.7113.58FINGER FINGER FINGERSPLASH SPLASH ERSPLASH14.56A-114007001.16*NOTE: ALL PERFORMANCE DATA AT 14.6 PSIA, 60 DEGREES F, 0% R.H.ALL DIMENSIONS IN INCHES.B3800 & B3801 FLYWHEEL DIAMETER 13” PRIOR TO JANUARY 2001.

SERVICEBULLETINAMIMC-SB-3(803) 980-6570(800) 528-5192ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730Fax (803) 980-5751SEPT 2000IMC SPECIFICATIONSCOMPRESSOR PERFORMANCE DATATWO STAGE BELT DRIVET29SHORSEPOWER3.00BORE3.74 x 1.97STROKE1.97RPM1000PISTON DISP.14.73MAX PSIG175ACFM @ 10012.05ACFM MAX10.08VALVINGFINGERLUBRICATIONSPLASHFLYWHEEL O.D.14.50BELT(SECT.-GROOVE)A-1MAX RPM1400MIN RPM700OIL CAPACITY (QT)1.49T395.005.007.504.13 x 0A-214007001.25HP51HORSEPOWER10.0015.00BORE5.12 x 2.76STROKE3.753.75RPM8651165PISTON DISP.44.4951.69MAX PSIG175175ACFM @ 10037.2342.69ACFM HFLYWHEEL O.D.16.9316.93BELT(SECT.-GROOVE)A-2A-2MAX RPM12001200MIN RPM700700OIL CAPACITY .00A-214007001.25HP8015.0020.00 25.005.12x2.76(x2)3.753.753.75700820100075.64 88.99 111.2417517517564.64 74.46 85.6361.42 70.74 81.35DISCDISCDISCSPLASHSPLASHSPLASH24.40 24.40 TE: All performance data is at 14.6 PSIA, 60 degrees F, 0% R.H.All dimensions in inches.

SERVICEBULLETINAMIMC-SB-4(803) 980-6570(800) 528-5192ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730Fax (803) 980-5751SEPT 2000IMC SPECIFICATIONSCOMPRESSOR PUMP DIMENSIONSNO. OF CYLINDERSBORESTROKEFLYWHEEL DIAMETERBELT (SECT.-GROOVE)WEIGHT ”NO. OF CYLINDERSBORELOW PRESSUREHIGH PRESSURESTROKEFLYWHEEL DIAM.BELT (SECT-GROOVE)WEIGHT 4B380022.362.2813.00A-1236131263 1/21015.713.005.753.556 1/21510 1/25 1/22 1/26 1/21610 1/25 1/22 1/26 1/21610 1/25 1/22 0630.6020.6729.7513.7812.21

SERVICEBULLETINAMIMC-SB-6(803) 980-6570(800) 528-5192ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730Fax (803) 980-5751SEPT 2000OIL CAPACITIES AND 491.491.252.272.274.65TEMPERATURE RANGEOIL WT.Cold Climates (Below 30F)Moderate Climates (30F-90F)Hot Climates (Above 90F)20WT30WT40WTOIL TYPE: Use a high quality non-detergent petroleum based reciprocating compressor oil.B3800 and B3801 Require 40 WT oilOil should be changed as required ( at least every 3 months or 300 hours).

SERVICEBULLETINAMIMC-SB-7(803) 980-6570(800) 528-5192ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730Fax (803) 980-5751SEPT 2000ELECTRICAL SPECIFICATIONSAMERICAN IMC COMPRESSORSPUMP HPRPMAVG. RUN FULL LOAD SERVICEAMPSAMPSF A C T O R -230/460PHASE11111313133333NOTE: AVG. RUN AMPS represents the average actual amp draw for each group of machines listed. Figures given are to beused for GENERAL GUIDELINES ONLY. Test sheet data was compiled from several of each type of machine. Actual runamps for individual machines will vary slightly.

(803) 980-6570(800) 528-5192ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730Fax (803) 980-5751IMC SPECIFICATIONSSERVICEBULLETINOVERHAUL SPECIFICATIONSAMIMC-SB-8SEPT 2000PUMPNOMINAL DIAMETERRING END GAPRING TO PISTONRING TO PISTONPISTON TO CYLINDERPISTON TO CYLINDERCLEARANCEPISTON DIAMETERCYLINDER DIAMETERCYLINDER DIAMETERCRANKSHAFT TO RODCRANKSHAFT TO RODCLEARANCECRANKSHAFT DIAMETERPUMPNOMINAL DIAMETERRING END GAPRING TO PISTONRING TO PISTONPISTON TO CYLINDERPISTON TO CYLINDERCLEARANCEPISTON DIAMETERCYLINDER DIAMETERCRANKSHAFT TO RODCLEARANCECRANKSHAFT DIAMETERT29 (HP)450.2-0.4 MM0.00787-0.01570 IN1.4-1.5 MM0.05510-0.05900 IN0.02-0.05 MM0.000787-0.00196 INT29 (LP)850.3-0.5 MM0.01180-0.01960 IN0.9-1.1 MM0.03540-0.04330 IN0.07-0.0115 MM0.00275-0.00452 INT35/T39 (HP)520.2-0.4 MM0.00787-0.01570 IN1.3-1.4 MM0.05110-0.05510 IN0.035-0.055 MM0.00137-0.00216 INT35/T39 (LP)1050.4-0.6 MM0.0157-0.0236 IN1.5-1.6 MM0.0590-0.0629 IN0.070-0.121 MM0.00275-0.00476 IN44.965-44.95 MM1.7702-1.7696 IN45.00-44.985 MM1.7716-1.7710 IN0.009-0.051 MM0.00035-0.00200 IN84.91-84.94 MM3.3429-3.3440 IN85.01-85.025 MM1.7716-1.7710 IN0.009-0.051 MM0.00035-0.00200 IN51.96-51.95 MM2.0456-2.0452 IN51.99-52.005 MM2.0470-2.0474 IN0.009-0.041 MM0.00035-0.00151 IN104.90-104.93 MM4.1299-4.1311 IN105.000-105.021 MM4.1338-4.1346 IN0.009-0.041 MM0.00035-0.00151 IN28.00-27.97 MM1.1023-1.1011 INHP51 (HP)700.3-0.5 MM0.01180-0.01960 IN1.4-1.5 MM0.0551-0.0590 IN28.00-27.97 MM1.1023-1.1011 INHP51 (LP)1300.4-0.6 MM0.0157-0.0236 IN1.8-1.9 MM0.0708-0.0748 IN30.00-29.98 MM1.1811-1.1803 INHP80 (HP)700.3-0.5 MM0.01180-0.01960 IN1.4-1.5 MM0.0551-0.0590 IN30.00-29.98 MM1.1811-1.1803 INHP80 (LP)1300.4-0.6 MM0.0157-0.0236 IN1.8-1.9 MM0.0708-0.0748 IN0.060-0.095 MM0.00236-0.00374 IN0.12-0.17 MM0.00472-0.00669 IN0.060-0.095 MM0.00236-0.00374 IN0.12-0.17 MM0.00472-0.00669 IN69.950-69.935 MM2.7539-2.7533 IN70.01-70.03 MM2.7562-2.7570 IN0.009-0.041 MM0.00035-0.00151 IN40.000-39.979 MM1.5748-1.5739 IN129.88-129.85 MM5.1133-5.1122 IN130.00-130.02 MM5.1181-5.1188 IN0.019-0.044 MM0.00074-0.00173 IN40.000-39.979 MM1.5748-1.5739 IN69.950-69.935 MM2.7539-2.7533 IN70.01-70.03 MM2.7562-2.7570 IN0.019-0.044 MM0.00074-0.00173 IN52.990-52.977 MM2.0862-2.0857 IN129.88-129.85 MM5.1133-5.1122 IN130.00-130.02 MM5.1181-5.1188 IN0.019-0.044 MM0.00074-0.00173 IN52.990-52.977 MM2.0862-2.0857 IN

SERVICEBULLETINAMIMC-SB-9(803) 980-6570(800) 528-5192ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730Fax (803) 980-5751SEPT 2000IMC SPECIFICATIONSPUMP UP TIMEGALLONTANK0 TO PRESSUREAVERAGE TIME(MIN. : 753.875.903.205.10NOTE: The times given here are averages of times compiled from IMC test data. Therefore they do not represent anysingle machine, but the average of a group of the same model and should be used ONLY AS GENERAL GUIDELINES.Actual pump up times for an individual machine will vary slightly.

SERVICEBULLETINAMIMC-SB-10(803) 980-6570(800) 528-5192ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730Fax (803) 980-5751SEPT 2000IMC SPECIFICATIONSBARE COMPRESSOR INSTALLATION . & 2B-2A-2A-21)Compressor rotation is CLOCKWISE when facing the oil level sight glass.Incorrect rotation may damage the compressor.2)Use only a quality grade 20 wt. or 30 wt. non-detergent compressor oil.3)To calculate motor or engine pulley size, use the following formula:Motor Pulley Diameter Compressor Flywheel Diameter x Compressor RPMMotor RPM

SERVICEBULLETINAMIMC-SB-11(803) 980-6570(800) 528-5192ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730Fax (803) 980-5751SEPT 2000IMC SPECIFICATIONSHORIZONTAL PACKAGE DIMENSIONSMODEL B(W)C(H)717171717777777744 424363628362732243245 1/245 1/240 1/249494958 1/258 1/258 1/26141494954676761675661 1/262 1/2697676SKID DIMENSIONS 60-80 72 1/2 x 36SKID DIMENSIONS 120 83 x 40 1/2*Due to manufacturing procedures, dimensions will vary slightly.DEFFOOTFOOTBALLHOLE L HOLE W /169/169/169/169/169/169/169/169/16

SERVICEBULLETINAMIMC-SB-12(803) 980-6570(800) 528-5192ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730Fax (803) 980-5751SEPT 2000IMC SPECIFICATIONSVERTICAL PACKAGE DIMENSIONSMODEL 7777786(H)SKID DIMENSIONS 60 & 80 GALLON: 46 1/2 x 42 1/4120 GALLON: 60 x 60* Due to manufacturing procedures, dimensions may vary 8-1/218-1/218-1/218 3/8EFGFOOTBALLFOOTPRINT /218-1/218 9/169/169/1611/16

SERVICEBULLETINAMIMC-SB-13(803) 980-6570(800) 528-5192ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730Fax (803) 980-5751SEPT 2000IMC SPECIFICATIONSSTATIONARY GAS COMPRESSOR DIMENSIONSMODEL 5G3HK5GBRV5GBRKA(L)B(W)C(H)DEFGFOOT FOOTBALL FOOTHOLE L HOLE W VALVE DIAM.363644 1/244 1/244 1/244 1/244 1/244 1/244 1/244 1/24242202019191919191923 1/223 1/2222230344145454545454747313121 3/421 3/42020202020202222404012 1/212 1/2131313131313202015 1/215 83/83/83/83/83/8 SLOT3/8 SLOT3/83/85GBRV & 5GBRK are base plate mounted with a remote tank. 30 gallon tank dimensions:44 1/2 L x 19 W x 22 HSKID DIMENSIONS:46 1/2 x 42 1/4*Due to manufacturing procedures, dimensions may vary slightly.

SERVICEBULLETINAMIMC-SB-14(803) 980-6570(800) 528-5192ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730Fax (803) 980-5751SEPT 2000IMC SPECIFICATIONSTWIN TANK PACKAGE 54512 1/214 1/2232323232323232323232329222222(W)D(H)MODEL 13626262631313136373742*Due to manufacturing procedures, dimensions may vary slightly.** Ball valves are NPT.EF(FOOT(FOOT(BALLHOLE L) HOLE W) AN/AN/AN/AN/AN/AN/AN/A

SERVICEBULLETINAMIMC-SB-15ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730(803) 980-6570(800) 528-5192Fax (803) 980-5751SEPT HL5312H5312VFor Units Not RequiringMagnetic StartersMODELS5061V6061V218V318VN318HN

SERVICEBULLETINAMIMC-SB-16ABAC / American IMC, Inc.1623 Cedar Line DriveRock Hill, SC 29730(803) 980-6570(800) 528-5192Fax (803) 980-5751SEPT 2000IMC SPECIFICATIONSTNT DUAL CONTROL OPERATIONDual control allows the compressor to be run in either in automatic STOP-START mode, or in a CONSTANT-RUN mode.Constant run is useful in applications where your power source at the fob site may at times be marginal, or where using thecompressor in the auto start-stop mode with air demand close to the capacity of the compressor may at times requirefrequent motor starting.The dual control mode allows the motor to run continuously, with an automatic unloading of the pump when tank pressureis at it’s maximum setting. When operating unloaded, the compressor discharge is vented to the atmosphere instead of intothe tank, and the motor continues to run without the normal load and with greatly reduced amp draw. When the pressure inthe tank falls below a preset level, the pilot valve switches back to a load condition, and the tank is again filled to the properpressure. This enhances motor life, particularly where electrical power may be marginal, or where extension cords are used.(Always be sure that you are using a properly sized extension cord).AUTOMATIC START-STOPYour Pow’R Profile compressor is set at the factory for automatic start-stop control. This function will shut off the motorwhen tank pressure is reached; normally this is 140 psi. on single stage compressors, and 175 psi. on two stage compressors. When tank pressure falls below a preset level, usually about 30 psi. below the shutoff setting, the tank-mountedpressure switch will start the motor and the compressor will pump air into the tank. This function is controlled by the PRESSURE SWITCH.CONSTANT RUNIf your air compressor is equipped with optional dual control, the compressor can be set for constant run. In this mode,the tank pressure is regulated by a PILOT VALVE, which is mounted alongside the pressure switch. The pilot valve is factorypreset to unload at 130 psi and load at 100 psi. The factory presetting cannot be adjusted.DO NOT ATTEMPT TO ADJUST PRESSURE SWITCH OR PILOT VALVE SETTINGS, AS ANY ATTEMPTED ADJUSTMENT WILL VOID THE WARRANTY ON THESE ITEMS.MODE SETTINGTo set the compressor for AUTOSTART-STOP, the knurled knob on thetop of the pilot valve should be turned tothe right (clockwise) until snug.To set the compressor for CONSTANTRUN, the knurled knob on top of thepilot valve should be turned to the left(counter-clockwise) until snug.

packages were built with the HP51 compressor pump. Parts needed for 10 HP: 8.2” sheave (2 groove) amd 1 3/8” bushing for motor (IMC part#’s S2AK84H and SL138), 2 A-section belts, size 78 (IMC part# BA78). Belts are sized for packages built on 120 gallon horizontal tanks. The bolt pat

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